WOOD CUTTING TOOL AND AN ARRANGEMENT FOR USING SAID TOOL
20190255728 · 2019-08-22
Inventors
Cpc classification
B27B33/12
PERFORMING OPERATIONS; TRANSPORTING
B23C5/22
PERFORMING OPERATIONS; TRANSPORTING
B27B33/20
PERFORMING OPERATIONS; TRANSPORTING
B27L11/007
PERFORMING OPERATIONS; TRANSPORTING
B27G13/005
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23C5/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Disclosed is a cutting tool mounted on a shaft rotating about an axis, including a body having first cutting inserts mounted with equal spacing at the outer periphery of the body, which first cutting inserts have a cutting edge extending across the width of the body at a predetermined peripheral radius from the axis; and second cutting inserts mounted with equal spacing adjacent the outer periphery on a first side surface of the body, which second cutting inserts have a cutting edge extending in an axial plane perpendicular to the axis. The cutting edge of each first insert extends up to a predetermined distance from the axial plane of the second inserts; and the cutting edge of each second insert preceding a first insert extends a predetermined radial distance outside the peripheral radius of the cutting edges of the first inserts. Also disclosed is a related apparatus.
Claims
1. Wood cutting tool arranged to be mounted on a shaft for rotation about an axis, the cutting tool comprising a body (101; 201) having a radial extension, an axial width and seats (105, 106, 107) for attaching cutting inserts (111, 112, 113; 211, 212, 213); at least two first cutting inserts (111) mounted with equal spacing at the outer periphery of the body (101; 201), which first cutting inserts (111; 211) have a cutting edge (121; 221) extending at least across the width of the body (101; 201) at a predetermined peripheral radius from the axis; and at least two second cutting inserts (112, 113; 212, 213) mounted with equal spacing adjacent the outer periphery on a first side surface of the body (101; 201), which second cutting inserts (112, 113; 212, 213) have cutting edges (122, 123; 222, 223) extending at least partially in an axial plane (P) at right angles to the axis of rotation; wherein the cutting edge (121; 221) of each first cutting insert (111; 211) is arranged to terminate a predetermined distance from the axial plane (P) of the second cutting inserts (112, 113; 212, 213); and that the cutting edge (122, 123; 222, 223) of at least each second cutting insert (112, 113; 212, 213) preceding a first cutting insert (111; 211) is arranged to extend a predetermined radial distance (r) outside the peripheral radius of the cutting edges (121; 221) of the first cutting inserts (111; 211).
2. The wood cutting tool according to claim 1, wherein the cutting edges (122, 123; 222, 223) of the second cutting inserts (112, 113; 212, 213) are arranged to extend up to 2 mm outside the peripheral radius of the cutting edge (121; 221) of a subsequent first cutting insert (111; 211).
3. The wood cutting tool according to claim 1, wherein the second cutting inserts (112, 113; 212, 213) are arranged to extend a predetermined axial distance (d) outside a leading cutting edge of a subsequent first cutting insert (111; 211) in the axial direction of the cutting tool.
4. The wood cutting tool according to claim 3, wherein the second cutting inserts (112, 113; 212, 213) are arranged to extend up to 0.3 mm outside a leading cutting edge of a subsequent first cutting insert (111; 211) in the axial direction of the cutting tool.
5. The wood cutting tool according to claim 1, wherein the cutting edges (121) of the at least two first cutting inserts (111) are arranged at an angle () relative to a radial plane through the leading cutting edge, wherein the leading cutting edge is adjacent the first side surface.
6. The wood cutting tool according to claim 5, wherein the cutting edges (121) of the first cutting inserts (111) are arranged at an angle () in the interval 20-30 relative to a radial plane through the axis.
7. The wood cutting tool according to claim 1, wherein the cutting edges of the at least two second cutting inserts (112, 113) are arranged at a negative angle () relative to a radial plane through the trailing cutting edge, wherein the trailing cutting edge is adjacent the outer periphery.
8. The wood cutting tool according to claim 7, wherein the cutting edges of the second cutting inserts (112, 113) are arranged at a negative angle () of up to 35 relative to a radial plane through the axis.
9. The wood cutting tool according to claim 1, wherein the second cutting inserts (212, 213) have cutting edges (222, 223) in an outer surface (243) facing the workpiece, which outer surface (243) extends out of the body (201 towards a radial plane (P) at an angle () to a radial plane through the axis of rotation (X).
10. The wood cutting tool according to claim 9, wherein the cutting edges (222, 223) are rounded.
11. The wood cutting tool according to claim 1, wherein each of the first and second inserts comprise at least one threaded bore (141, 142; 241, 242) for attaching the insert to the body (101; 201).
12. The wood cutting tool according to claim 1, wherein each of the first and second inserts are fixedly attached by a threaded fastener (151, 155) passing through a portion of the body (101; 201) and into the insert.
13. The wood cutting tool according to claim 1, wherein the first and second inserts (111, 112, 113) are identical.
14. An apparatus for profiling an elongated timber product, wherein the apparatus comprises an assembly (101a, 603a, 604a; 101b, 603b, 604b) of at least one pair of cutting tools (101a, 101b) according to any one of claims 1-10, which cutting tools are mounted at a predetermined spacing with facing first surfaces comprising second cutting inserts (112, 113; 212, 213) and are rotatable about the same axis (X1).
15. The apparatus according to claim 14, wherein each assembly of cutting tools comprises a set of cutting tools assembled side by side, wherein each additional cutting tool (603a, 604a; 603b, 604b) is mounted remote from the respective facing first sides and comprises at least two first cutting inserts (111) mounted with equal spacing at the outer periphery of the additional cutting tools.
16. The wood cutting tool according to claim 2, wherein the second cutting inserts (112, 113; 212, 213) are arranged to extend a predetermined axial distance (d) outside a leading cutting edge of a subsequent first cutting insert (111; 211) in the axial direction of the cutting tool.
17. The wood cutting tool according to claim 2, wherein the cutting edges (121) of the at least two first cutting inserts (111) are arranged at an angle () relative to a radial plane through the leading cutting edge, wherein the leading cutting edge is adjacent the first side surface.
18. The wood cutting tool according to claim 3, wherein the cutting edges (121) of the at least two first cutting inserts (111) are arranged at an angle () relative to a radial plane through the leading cutting edge, wherein the leading cutting edge is adjacent the first side surface.
19. The wood cutting tool according to claim 4, wherein the cutting edges (121) of the at least two first cutting inserts (111) are arranged at an angle () relative to a radial plane through the leading cutting edge, wherein the leading cutting edge is adjacent the first side surface.
20. The wood cutting tool according to claim 2, wherein the cutting edges of the at least two second cutting inserts (112, 113) are arranged at a negative angle () relative to a radial plane through the trailing cutting edge, wherein the trailing cutting edge is adjacent the outer periphery.
Description
FIGURES
[0028] In the following text, the invention will be described in detail with reference to the attached drawings. These schematic drawings are used for illustration only and do not in any way limit the scope of the invention. In the drawings:
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DETAILED DESCRIPTION
[0040]
[0041] The cutting tool is further provided with a number of second cutting inserts 112, 113. The cutting tool can comprise at least two second cutting inserts mounted with equal spacing adjacent the outer periphery on the first side surface 102 of the body 101. In this example, six identical second cutting inserts 112, 113 are used, wherein a pair of second cutting inserts 112, 113 is mounted with a predetermined spacing between adjacent first cutting inserts 111. The second cutting inserts 112, 113 are side cutting inserts arranged to perform a relatively minor portion of the material removal. In this example the second cutting inserts 112, 113 have cutting edges 122, 123 extending in an axial plane P at right angles to the axis of rotation X, as indicated in
[0042] According to the invention, the cutting edge 121 of each first cutting insert 111 is arranged to extend up to, but not into the axial plane P of the radially outer portion of the cutting edges 122, 123 of the second cutting inserts 112, 113. Preferably, the cutting edge 121 of each first cutting insert 111 is arranged to be terminated a predetermined distance d from this axial plane, as shown in
[0043] In operation, the peripheral first cutting inserts 111 are arranged to have a greater depth of cut than the second cutting inserts 112, 113, as they perform most of the material removal. The second cutting inserts 112, 113 are arranged to perform a shaving or finishing cut to provide a smooth finish on a side surface at right angles to the cut made by a preceding first cutting insert. The second cutting inserts can extend an axial distance d up to 0.3 mm, preferably in the range 0.1-0.2 mm, outside the leading cutting edge of a subsequent first cutting insert in the axial direction of the cutting tool. In the example shown in
[0044] The second cutting inserts 112, 113 also extend a predetermined distance r radially outside the outermost radius of an immediately subsequent first cutting insert. In this way, the second inserts 112, 113 preceding a first cutting insert 111 will perform a scoring operation. The scoring operation is performed to facilitate the cutting operation for a subsequent first cutting insert, in order to provide a weakened portion in the material adjacent the tip of the leading cutting edge of the first cutting insert. The cutting edges of the second cutting inserts 112, 113 can be arranged to extend a distance of up to 2 mm, preferably in the range 1-2 mm, outside the peripheral radius of the cutting edge of a subsequent first cutting insert 111. In the example shown in
[0045] During a cutting operation, each pair of second cutting inserts 112, 113 will precede each first cutting insert 111 to perform a scoring operation in the radial direction of the cutting tool 100. The subsequent first insert 111 will cause the material to shear along the scored area and prevent chipping or flaking in the side surface of the profiled cut section. Subsequently, each pair of second cutting inserts 122, 123 following a preceding first cutting insert 111 will perform a shaving operation on a side surface made by a preceding first cutting insert at right angles to the axis of rotation of the cutting tool, while at the same time performing a scoring operation for the next first cutting insert.
[0046]
[0047] The cutting edges 121 of the first cutting inserts 111 in this example are straight, in which case the leading and trailing cutting edges of the insert will be located at a radius marginally outside a central portion of the cutting edge. The difference in radii will depend on the angle of the cutting edge and/or the width of the body 101 of the cutting tool 100. A cross-section through a radial plane through a cut section of material would show that the cut peripheral section is slightly convex following a cutting operation. However, as this surface will be machined in a subsequent processing step this result has no relevance for the invention. The advantage of using a straight cutting edge is that the full width of the insert can be used when the insert is mounted for use as a side cutting insert.
[0048] Alternatively, the cutting edge of a first cutting insert can be curved (not shown), in which case the leading, central and trailing cutting edges of the insert can be located at a constant radius from the central axis of the cutting tool. Such a curved cutting edge would be less advantageous if the insert is mounted as a side cutting insert, as indicated above.
[0049] Further, the cutting edges 122, 123 of the second cutting inserts 112, 113 are arranged at a negative angle relative to a radial plane through the trailing cutting edge.
[0050]
[0051]
[0052]
[0053]
[0054]
[0055] Advantages of this arrangement are that the cutting tool can be given a compact design with no parts of the attachment means arranged outside the outer periphery of the inserts or the body. By concealing the attachment means within the outer delimiting surfaces of the body and the inserts there will be fewer cavities or corners where cut material can aggregate and interfere with the cutting operation. Also, the threaded bores in the inserts allow them to be mounted without requiring adjustments of the inserts or setting up the cutting tool in a fixture. As indicated above, the first and second inserts can be identical and interchangeable. The advantage of this is that only one type of insert need be provided, which reduces the cost of replacement inserts.
[0056]
[0057] The cutting tool is further provided with a number of second cutting inserts 212, 213. The cutting tool can comprise at least two second cutting inserts mounted with equal spacing adjacent the outer periphery on the first side surface 202 of the body 201. The second cutting inserts 212, 213 have a longitudinal extension with a cutting edge at each end of the respective insert body. The second cutting inserts can be mounted with their respective longitudinal axis intersecting the axis of rotation of the tool, or with the longitudinal axis offset a predetermined distance F from the axis of rotation of the tool as indicated in
[0058] According to the invention, the cutting edge 221 of each first cutting insert 211 is arranged to extend up to, but not into the axial plane P of the radially outer portion of the cutting edges 222, 223 of the second cutting inserts 212, 213. Preferably, the cutting edge 221 of each first cutting insert 211 is arranged to be terminated a predetermined distance d from this axial plane, as shown in
[0059] In operation, the peripheral first cutting inserts 211 are arranged to have a greater depth of cut than the second cutting inserts 212, 213, as they perform most of the material removal. The second cutting inserts 212, 213 are arranged to perform a shaving or finishing cut to provide a smooth finish on a side surface at right angles to the cut made by a preceding first cutting insert. The second cutting inserts extend an axial distance d up to 0.3 mm, preferably in the range 0.1-0.2 mm, outside the leading cutting edge of a subsequent first cutting insert in the axial direction of the cutting tool. In the example shown in
[0060] The second cutting inserts 212, 213 also extend a predetermined distance r radially outside the outermost radius of an immediately subsequent first cutting insert. In this way, the second inserts 212, 213 preceding a first cutting insert 211 will perform a scoring operation. The scoring operation is performed to facilitate the cutting operation for a subsequent first cutting insert, in order to provide a weakened portion in the material adjacent the tip of the leading cutting edge of the first cutting insert. The cutting edges of the second cutting inserts 212, 213 can be arranged to extend a distance of up to 2 mm, preferably in the range 1-2 mm, outside the peripheral radius of the cutting edge of a subsequent first cutting insert 211. In the example shown in
[0061] During a cutting operation, each pair of second cutting inserts 212, 213 will precede each first cutting insert 211 to perform a scoring operation in the radial direction of the cutting tool 200. The subsequent first insert 211 will cause the material to shear along the scored area and prevent chipping or flaking in the side surface of the profiled cut section. Subsequently, each pair of second cutting inserts 222, 223 following a preceding first cutting insert 211 will perform a shaving operation on a side surface made by a preceding first cutting insert at right angles to the axis of rotation of the cutting tool, while at the same time performing a scoring operation for the next first cutting insert.
[0062]
[0063]
[0064] In the above example both cutting edges 222 are located in the plane of the outer surface 243 of the body of the insert. However, one cutting edge can alternatively be located in each of the main inner and outer surfaces.
[0065]
[0066] Depending on the size of the timber product to be processed, the width of the cut required may exceed the width of the cutting tool according to the invention. For timber products exceeding a certain dimension, a wider cut can be achieved by mounting one or more additional cutting tools. In the example shown, each assembly of cutting tools comprises a set of three cutting tools assembled side by side. A first and a second additional cutting tool 603a, 604a and 603b, 604b are mounted to the respective inventive cutting tools 101a, 101b remote from the respective facing first sides. The additional cutting tools 603a, 604a, 603b, 604b comprise first cutting inserts mounted with equal spacing at the outer periphery of the respective additional cutting tool. The peripheral main, or first cutting inserts 111 on the respective facing cutting tool and the identical main cutting inserts 611 on each additional cutting tool 603a, 604a, 603b, 604b are arranged on the same radius from the axis of rotation of the cutting tools. The side, or second cutting inserts 112, 113 are only required on the pair of facing cutting tools 101a, 101b.
[0067] Although the above example has described an embodiment comprising three first, or main inserts separated by two second, or side inserts, other combinations are possible within the scope of the invention. When selecting the number of different types of inserts for a cutting tool, it can be required to increase the speed of rotation and/or to vary the number of second cutting inserts relative to the number of first cutting inserts to ensure that the second inserts are in engagement with the material for a sufficient length of time to cut a continuous scored section for a subsequent first cutting insert.
[0068] The invention should not be deemed to be limited to the embodiments described above, but rather a number of further variants and modifications are conceivable within the scope of the following patent claims.