DRILLING-MILLING DEVICE HAVING A DEVICE FOR EVENING OUT THE TORQUE AND THE ROTATIONAL SPEED OF THE SPINDLE

Abstract

A drilling-milling device comprising a housing; a drive shaft; a spindle; and a brake. The drive shaft and the spindle being coupled to one another by a gear mechanism, and the brake being coupled to the spindle and a braking torque of the brake being transmitted to the housing.

Claims

1. A Drilling-milling device comprising: a housing; a drive shaft; a spindle; and a brake, wherein the drive shaft and the spindle being coupled to one another by means of a gear mechanism, and the brake being coupled to the spindle and a braking torque of the brake being transmitted to the housing.

2. The Drilling-milling device according to claim 1, wherein the brake comprises a control loop which processes signals from sensors and optimizes the braking action with respect to the machining optimization and/or the service life of the cutting tools and/or the service life of the drilling-milling device.

3. The Drilling-milling device according to claim 2, wherein the brake is actively cooled.

4. The Drilling-milling device according to claim 3, wherein the Drilling-milling device further comprises: a cooling-lubricant supply, wherein the brake is cooled by the cooling lubricant flowing through the cooling-lubricant supply.

5. The Drilling-milling device according to claim 4, wherein the cooling-lubricant supply comprises holes in the housing.

6. The Drilling-milling device according to claim 5, wherein the cooling-lubricant supply comprises a hole in the spindle.

7. The Drilling-milling device according to claim 6, wherein the Drilling-milling device is compatible on a driving side with a receptacle of a turning or machining center.

8. The Drilling-milling device according to claim 6, wherein the Drilling-milling device further comprises, on the driving side, a turret interface suitable for a turning center.

9. The Drilling-milling device according to claim 8, wherein the drive shaft comprises a dihedron or driving teeth.

10. The Drilling-milling device according to claim 9, wherein the Drilling-milling device has an angle () deviating from 90 between the rotational axes, the spindle and the drive shaft.

11. The Drilling-milling device according to claim 10, wherein the Drilling-milling device further comprises: a pivoting means, wherein the spindle is pivotable about a rotational axis of the drive shaft by means of the pivoting means or is pivotable about a pivot angle () by means of an axis parallel to said rotational axis.

12. The Drilling-milling device according to claim 1, wherein the spindle comprises a tool holding fixture.

13. The Drilling-milling device according to claim 12, wherein the tool holding fixture is an expansion chuck, a collet holder or a hollow-shank taper holder or a milling arbor holder.

14. The Drilling-milling device according to claim 13, wherein only one pair of gears is used for transmitting power between the drive shaft and the spindle.

15. The Drilling-milling device according to claim 14, wherein both the drive shaft and the spindle are mounted by means of roller bearings, and said roller bearings include deep groove ball bearings, angular contact ball bearings, cylindrical roller bearings and/or tapered roller bearings.

16. The Drilling-milling device according to claim 15, wherein the angular contact ball bearings have a pressure angle that is greater than 25.

17. The Drilling-milling device according to claim 16, wherein the spindle is mounted in the region of the tool holding fixture by means of two angular contact ball bearings in an O-shaped arrangement.

18. The Drilling-milling device according to claim 17, wherein the spindle is equipped with a roller bearing in the region of the tool holding fixture, the radial clearance of which bearing can be adjusted.

19. The Drilling-milling device according to claim 1, wherein the brake is a viscous brake.

20. The Drilling-milling device according to claim 1, wherein an electric generator is used as the brake.

Description

[0044] FIG. 1 is a side view of an embodiment of a drilling-milling device according to the invention;

[0045] FIG. 2 is a front view of the spindle of the drilling-milling device according to the invention;

[0046] FIG. 3 is a view from below of the drilling-milling device according to the invention;

[0047] FIG. 4 is a cross section through a drilling-milling device according to the invention;

[0048] FIG. 5 is an isometric view of the drilling-milling device according to the invention;

[0049] FIG. 6 is an isometric view of the housing of the drilling-milling device according to the invention from below; and

[0050] FIGS. 7 and 8 are additional views of the drilling-milling device according to the invention.

[0051] The drawings show an embodiment in different views. All of the reference numerals are therefore the same across the drawings.

[0052] FIG. 1 is a side view of a drilling-milling device 1 according to the invention. The drilling-milling device 1 comprises a mechanical interface 3 that is compatible with a turret of a turning center or machining center (not shown). In this embodiment, the mechanical interface 3 comprises a cylindrical portion 5 and a plurality of grooves (not shown in FIG. 1). The cylindrical portion 5 and the grooves that interact with corresponding counterparts on the turret side accurately position the drilling-milling device 1 on a turret (not shown).

[0053] Furthermore, the forces and torques acting between the drilling-milling device 1 and the turret are also transmitted. The drilling-milling device 1 is screwed to the turret by means of the screws 7.

[0054] Since the drilling-milling device 1 is a power tool, a drive shaft 9 is formed in the region of the mechanical interface 3 and, in this embodiment, comprises a dihedron 11 on its end that is at the bottom in FIG. 1. A rotational axis of the drive shaft is denoted by 13. The necessary driving power is transmitted from the turret to the drive shaft 9 by means of said dihedron 11, which engages in a complementary groove of a driven shaft of the turret (not shown). This part of the mechanical interface between the drilling-milling device 1 and the turret is also known from the prior art. Furthermore, the mechanical interface 3 of the drilling-milling device 1 according to the invention is not restricted to this embodiment, but can be adapted to all tool holding fixtures of numerically controlled machine tools that are available on the market and will be on the market in the future, in particular turning centers or machining centers and the interface thereof for power tools.

[0055] In this embodiment, the cylindrical portion 5 and the drive shaft 9 are arranged concentrically to one another.

[0056] In FIG. 1, a rotational axis 15 of a spindle 17 extends horizontally. The rotational axes 13 and 15 thus form a right angle (=90).

[0057] The tool (not shown) necessary for machining is clamped to the left-hand end of the spindle 17 in FIG. 1.

[0058] The spindle 17 is rotatably mounted in a housing 19 of the drilling-milling device 1. A brake (not shown in FIG. 1) according to the invention is installed at the right-hand end of the housing 19 in FIG. 1. The housing 19, along with the spindle 17, can be pivoted about the rotational axis 13 relative to the mechanical interface 3. For this purpose, a rotary table 21 is provided below the housing 19 and is rigidly connected to the mechanical interface 3 for the machine-side turret or to another tool holding fixture. The housing 19 is placed and rotatably mounted on the upper face of the rotary table 21. The housing 19 can be secured to the rotary table 21 in a pivoting position that is set once by means of clamping brackets and clamping screws 23.

[0059] This type of pivot mounting is known from machine vices and other tools, for example. The design details of said pivoting means are therefore not explained in more detail.

[0060] In order to be able to directly read off the set pivot angle , a scale is arranged on the housing 19.

[0061] As a result of this design, the rotary table 21 can be fastened to the turret beforehand by means of the screws 7.

[0062] It is therefore not problematic if said screws 7 are no longer accessible after assembling the housing 19 on the rotary table 21. In a further step, the housing 19 is fastened to the rotary table 21 independently of the positions of the screws 7 by means of the aforementioned clamping brackets and clamping screws 23.

[0063] FIG. 2 is a front view of the drilling-milling device 1. In this view, the spindle 17 comprising a tool holding fixture 25, the mechanical interface 3, the pivoting means comprising the rotary table 21 and the scale for reading off the pivoting angle can be seen clearly.

[0064] In this embodiment, the tool holding fixture 25 is designed as an expansion chuck. This allows for very accurate concentricity and short tool-change times. Nevertheless, other embodiments of tool holding fixtures are also possible. In particular, it is possible to tension the tools (not shown) in the spindle 17 or the tool holding fixture 25 by means of a collet holder (also not shown).

[0065] FIG. 3 is a view from below of the drilling-milling device according to the invention. In this view, the mechanical interface 3 can be seen clearly. In particular, the cylindrical portion 5, the drive shaft 9 comprising the dihedron 11, and the screws 7 can be seen clearly. At least one hole is also provided in the mechanical interface 3. This hole is part of the cooling-lubricant supply 27 and has therefore been provided with reference numeral 27.

[0066] The turret or the tool holding fixture of the machine tool comprises a similar hole at the opposite point and conveys the cooling lubricant into the hole 27. In order for the drilling-milling device 1 to be offset by 180 and operated on the tool holding fixture, a second hole 27 is provided opposite the first hole 27 in the drilling-milling device 1. The hole 27 that is not needed is then optionally closed by a set screw.

[0067] FIG. 3 also shows four threaded holes 28. The clamping screws 23 are screwed into the threaded holes 28. A hole 30 is present in the groove. A pin can be inserted into said hole 29 when the drilling-milling device is intended to be locked at a pivot angle =0.

[0068] FIG. 4 shows a cross section of the drilling-milling device 1 according to the invention. It is clear from FIG. 4 that the drive shaft 9 is rotatably mounted in the cylindrical portion 5 or in the housing 19 by means of a total of three roller bearings, namely two angular contact ball bearings 29 and a support bearing 31. The bearing assembly comprising the additional support bearing 31 is used to minimize the deflection of the first bevel gear 33 resulting from the gear forces as much as possible, in order to reduce the deviation of the rotational angle resulting from the displacement as much as possible and to additionally dampen vibrations occurring in the drive train.

[0069] A first bevel gear 33 is connected for conjoint rotation to the drive shaft 9 at the end of the drive shaft 9 that is at the top of FIG. 4. This occurs by means of longitudinal grooves and feather keys 35 in a manner known per se. The longitudinal grooves in the drive shaft 9 do not have a reference numeral.

[0070] The spindle 17 is mounted in the region of the tool holding fixture 25 in zero-clearance bearings. This mounting can be achieved by an O-shaped arrangement of angular contact ball bearings, for example. This design variant is shown in detail X. In order to further increase the radial rigidity of the mounting, the spindle 17 can be mounted in the region of the tool holding fixture 25 in a cylindrical roller bearing 37, as is shown in FIG. 4.

[0071] The inner ring of the cylindrical roller bearing 37 is slightly conical in this embodiment. In a complementary manner, the spindle 17 is in the shape of a frustum in said region. When the inner ring of the cylindrical roller bearing 37 is pressed against the frustum of the spindle 17 by means of a nut 39, said ring enlarges slightly. Zero-clearance mounting of the spindle 17 can be thus achieved during assembly. It may even be advantageous if a certain amount of preloading is set by tightening the nut 39 accordingly.

[0072] Due to this design, zero-clearance and, in the radial direction, extremely resilient mounting of the spindle 17 or of the tool (not shown) clamped in the tool holding fixture 25 is achieved in the region of the tool holding fixture 25. This is, inter alia, very important for hob peeling in order to achieve good machining quality.

[0073] In FIG. 4, a second bevel gear 41 adjoins the cylindrical roller bearing 37 on the right-hand side. The second bevel gear 41 is also connected to the spindle 17 for conjoint rotation by means of one or more feather keys 43.

[0074] In order for the second bevel gear 41 to be connected to the spindle 17 without rotational backlash, a conical recess 45 is formed in the spindle 17 opposite the feather key 43. A threaded hole 47 is formed in the second bevel gear 41, slightly offset from this conical recess 45. The offset between the recess 45 and the threaded hole 47 is provided both in the axial direction and in the circumferential direction.

[0075] Because of this slight offset between the recess 45 and the threaded hole 47, the second bevel gear 41 is braced against the feather key 43 and therefore also against the spindle 17 in the circumferential direction by screwing in the set screw 49. A backlash-free connection is thus produced. The same design is also included in the connection of the drive shaft 9 to the first bevel gear 33, but cannot be seen here as the set screws are offset from the feather key 43 by 90.

[0076] FIG. 4 shows a spacer sleeve 51 to the right of the second bevel gear 41. Two angular contact ball bearings 53 adjoin said sleeve in an O-shaped arrangement and have a pressure angle .

[0077] The outer rings of the ball bearings 53 are supported against a step in the housing part 19. The inner ring of the left-hand ball bearing 53 in FIG. 4 is supported against the spacer sleeve 51. This design allows axial forces to be transmitted, resulting in stiff axial mounting of the spindle 17. The spindle can absorb large axial forces by means of bearings having a pressure angle >25, and therefore forms a very stiff axial mounting.

[0078] For reasons relating production and/or assembly, the housing 19 is formed in three parts. The largest part is denoted by 19.1 and supports the mounting of the spindle 17. Below this housing part 19.1 is a second housing part 19.2. In FIG. 4, a third housing part 19.3 is present on the right-hand end of the first housing part 19.1 and substantially houses the brake 55.

[0079] In the embodiment shown, the brake 55 is designed as a multi-plate coupling, in which a first group of plates is rotatably connected to the spindle 17 for conjoint rotation and the second group of plates is connected to the third housing part 19.3 or the first housing part 19.1 for conjoint rotation. For the sake of clarity, the two groups of plates are not shown in detail in FIG. 4. This region is therefore magnified in the bottom part of FIG. 4.

[0080] In this magnified view, it is clear that a support element (having no reference numeral) supports a first group of plates 57 in the housing 19.3. Correspondingly, a second group of plates 59 is fastened to the spindle 17. For the sake of clarity, only one plate, 57 or 59 as is the case, is provided with a reference numeral. The plates 57 and 59 are mutually spaced in the axial direction. The first plates 57 are connected to the housing 19 for conjoint rotation and the second plates 59 are connected to the spindle 17 for conjoint rotation.

[0081] Silicone oil (not shown) is located in the spaces between the plates 57 and 59. Owing to the shearing forces between the plates 57 and 59 and the silicone oil, a braking torque dependent on rotational speed is produced in the brake 55 as soon as the spindle 17 rotates.

[0082] Said braking torque also depends on the dimensions of the brake 55. It can be adjusted very easily by varying the filling amount of the silicone oil. Furthermore, the braking torque can be controlled by selecting the viscosity of the silicone oil. For this purpose, different silicone oils with different viscosities are available on the market. When the brake 55 is intended to be switched off, the silicone oil is simply removed from the housing or the brake 55. This results in an air gap between the plates 57 and 59 that has almost no braking action because the viscosity of air is extremely low.

[0083] In order to be able to discharge the heat produced in the brake 55 even when operating the drilling-milling device 1 continuously, the cooling-lubricant supply 27 of the drilling-milling device 1 is designed such that holes are provided in the housing 19 that surround the brake 55 especially in the third housing part 19.3. Said holes are part of the cooling-lubricant supply and therefore have reference numeral 27. The cooling-lubricant supply 27 ends in the rotational axis 15 of the spindle 17.

[0084] In the embodiment shown, the spindle 17 is bored hollow such that the cooling lubricant, after cooling the brake 55, enters the region of the tool holding fixture 25 via a central through-hole 61 of the spindle 17. A corresponding hole that guides the cooling lubricant to the tool can be provided on the tool (not shown) in said region.

[0085] Alternatively, it is also possible to guide the cooling lubricant outwardly and then direct it towards the workpiece. In FIGS. 2 and 5, this external continuation of the cooling-lubricant supply 27 is provided with reference numeral 63. In this embodiment, the cooling lubricant does not flow through the hole 61 in the spindle 17.

[0086] FIG. 5 is an isometric drawing of the drilling-milling device at an angle from above. In said drawing, three of the four fastening screws 7 by means of which the drilling-milling device 1 is screwed to a turret or another tool holding fixture (not shown) can be seen. They can be considered to be part of the mechanical interface 3. In this view, the clamping brackets and the clamping screws 23 by means of which the drilling-milling device 1 is screwed to the rotary table 21 can also be clearly seen.

[0087] In particular, it is clear from FIG. 6 that the lower face of the housing 19.1 is designed such that it interacts with the housing 19.2. A bearing seat that supports one of the angular contact ball bearings 29 (see FIG. 4) is denoted by reference numeral 65.

[0088] FIGS. 7 and 8 show the angles and R. Furthermore, by way of example, the arrangement of the drilling-milling device 1 on a turret and the position of said device relative to the workpiece 69 clamped in a jaw chuck is intended to be illustrated in an exemplary manner. As the turret and the workpiece 69 are not part of the invention, they are shown by way of dotted lines.

[0089] FIG. 7 is a plan view of the drilling-milling device 1 according to the invention. The rotational axis 15 of the spindle 17 and the rotational axis 67 of the main spindle of the numerically controlled machine tool include the pivot angle . This means that slanted holes, surfaces or profiles can also be produced in the workpiece 69.

[0090] FIG. 8 is a side view of the drilling-milling device 1 according to the invention. The rotational axis 15 of the spindle 17 and the rotational axis 13 of the drive shaft 9 include the angle 3.