PLASTIC STRAP AND METHOD FOR PRODUCING A PLASTIC STRAP
20190255761 ยท 2019-08-22
Assignee
Inventors
Cpc classification
B29C59/046
PERFORMING OPERATIONS; TRANSPORTING
B65D63/10
PERFORMING OPERATIONS; TRANSPORTING
B29C59/022
PERFORMING OPERATIONS; TRANSPORTING
B29K2067/003
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C59/04
PERFORMING OPERATIONS; TRANSPORTING
B65D63/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a plastic strap and to a method for producing plastic straps. The plastic strap comprises a partially crystalline thermoplastic material which extends monoaxially or predominantly monoaxially. At least one strap surface is provided with a continuous embossing. The embossing has recesses distributed over the strap surface, which comprise flat or predominantly flat base surfaces. Between 44% and 55% of a parallel projection, viewed from the vertical top view, of the entire at least one embossed strap surface of the plastic strap is formed by the total amount of the base surfaces of the recesses.
Claims
1. A method for producing plastic straps (2), comprising providing a partially crystalline thermoplastic material (3), melting the plastic material (3), extruding the melted plastic material into at least one plastic strand (7) by means of an extrusion apparatus (5), cooling the extruded plastic strand (7), monoaxially or predominantly monoaxially extending the plastic strand (7) into an extended strand (15) by means of at least one stretching device (14), said extended strand (15) comprising two surfaces (22) spaced from one another by a thickness (21) of the extended strand (15), wherein at least one surface (22) of the extended strand (15) is provided with an embossing by means of an embossing device (23) comprising at least one embossing roller (24), said embossing roller (24) comprising on its roller surface (25) projections (26) for generating recesses (28) on the at least one surface (22) of the extended strand, wherein as the at least one embossing roller (24), an embossing roller (24) is used, the projections (26) of which comprise flat or predominantly flat plateau surfaces (29) for generating flat or predominantly flat base surfaces (30) of the recesses (28) on the at least one surface (22) of the extended strand (15), wherein the plateau surfaces (29) of the projections (26) are dimensioned such, and wherein the projections (26) are arranged on the roller surface (25) spaced from one another such, that between 44% and 55% of a respective entire parallel projection, viewed from the vertical top view, of the respective at least one embossed strap surface (27) of the plastic straps (2) is formed by the total amount of the base surfaces (30) of the recesses (28).
2. The method according to claim 1, wherein as the at least one embossing roller (24), an embossing roller (24) is used, the plateau surfaces (29) of the projections (26) of which are dimensioned such, and the projections (26) of which are arranged on the roller surface (25) spaced from one another such, that between 45% and 52% of the respective entire parallel projection, viewed from the vertical top view, of the respective at least one embossed strap surface (27) of the plastic straps (2) is formed by the total amount of the base surfaces (30) of the recesses (28).
3. The method according to claim 1, wherein as the at least one embossing roller (24), an embossing roller (24) with projections (26) is used, the plateau surfaces (29) of which are bounded by closed, oval curves.
4. The method according to claim 1, wherein the at least one embossing roller (24) is positioned such in relation to the surface (22) of the extended strand (15) facing the embossing roller (24), that, in the course of embossing, the plateau surfaces (29) of the projections (26) enter into the extended strand (15) with a penetration depth (34) of between 2% and 48% relative to the thickness (21) of the extended strand (15) before embossing.
5. The method according to claim 1, wherein the embossing process is carried out at a temperature chosen from a range between 40 C. and 190 C. below the melting temperature of the plastic material (3).
6. The method according to claim 1, wherein the extended strand (15) is fed through between at least two counter-rotating embossing rollers (24) opposing each other and wherein both surfaces (22) of the extended strand (15) are respectively provided with an embossing by means of the two embossing rollers (24).
7. The method according to claim 6, wherein embossing rollers (24) are used, which are respectively used with projections (26) with differently formed plateau surfaces (29) as compared to one another, and wherein by means of the two embossing rollers (24), the surfaces (22) of the extended strand (15) are provided with recesses (28) respectively having differently formed base surfaces (30).
8. A plastic strap (2) with a longitudinal expansion (41) and perpendicular to it, a strap width (42) and a variable strap thickness of the plastic strap (2), said longitudinal expansion (41) and strap width (42) forming two strap surfaces (27) distanced from one another by a respective strap thickness, wherein the plastic strap (2) comprises a partially crystalline thermoplastic material (3), said plastic material (3) being extended monoaxially or predominantly monoaxially towards the longitudinal expansion (41), and wherein at least one strap surface (27) is provided with a continuous embossing, wherein the embossing comprises recesses (28) distributed over the strap surface (27), said recesses (28) comprising flat or predominantly flat base surfaces (30), and wherein between 44% and 55% of a parallel projection, viewed from the vertical top view, of the entire, at least one embossed strap surface (27) of the plastic straps (2) is formed by the total amount of the base surfaces (30) of the recesses (28).
9. The plastic strap according to claim 8, wherein between 45% and 52% of the parallel projection, viewed from the vertical top view, of the entire at least one embossed strap surface (27) of the plastic strap (2) is formed by the total amount of the base surfaces (30) of the recesses (28).
10. The plastic strap according to claim 8, wherein the base surfaces (30) of the recesses (28) comprise boundary lines (33), said boundary lines (33) being formed by closed, oval curves as viewed from the vertical top view onto the base surfaces (30).
11. The plastic strap according to claim 8, wherein a depth of the recesses (28) amounts to between 50 m and 400 m.
12. The plastic strap according to claim 8, wherein both strap surfaces (27) comprise a continuous embossing.
13. The plastic strap according to claim 12, wherein the strap surfaces (27) respectively comprise recesses (28) with differently shaped base surfaces (30) as compared to one another.
Description
[0053] For the purpose of better understanding of the invention, it will be elucidated in more detail by means of the figures below.
[0054] These show in a respectively very simplified schematic representation:
[0055]
[0056]
[0057]
[0058] First of all, it is to be noted that in the different embodiments described, equal parts are provided with equal reference numbers/equal component designations, where the disclosures contained in the entire description may be analogously transferred to equal parts with equal reference numbers/equal component designations. Moreover, the specifications of location, such as at the top, at the bottom, at the side, chosen in the description refer to the directly described and depicted figure and in case of a change of position, these specifications of location are to be analogously transferred to the new position.
[0059] For the avoidance of repetitions, in the following description, individual embodiment variants are not explicitly instanced or illustrated graphically. In this regard, reference is made to the above description respectively. In the entire description, the term extend is used synonymously with the term stretch.
[0060]
[0061] In principle, any partially crystalline thermoplastic material 3, which can be thermoplastically preformed, extended and surface treated, may be provided. For example, it may be provided for that a plastic material 3 from the group of polyolefins, polyesters, polyamides, or mixtures/blends of these polymeric materials is provided. Preferably, a polyolefin or polyester is provided as plastic material 3, as these plastic materials are particularly suitable for the production of straps. Polyolefins and polyesters are extrudable very well and may, moreover, be manufactured into plastic straps 2 with a high tensile strength by extension. In particular, a plastic material 3 may be provided, which is formed at least predominantly by polypropylene or by polyethylene terephthalate.
[0062] As is schematically depicted in
[0063] For this purpose, it may be provided for that the extrusion tool 6 comprises one or several die(s), in particular with a slit-shaped cross-section, through which slit die(s) the melted plastic material is pressed/extruded into a strap-shaped plastic strand 7 or into several strap-shaped plastic strands 7. In case of several strap- or strip-shaped plastic strands 7 being extruded, these may run through the subsequent method steps together. Alternatively, it may also be provided for that the extrusion tool 6 comprises a die or a slit die with a large cross-sectional width, i.e. a wide slit die, such that a foil-shaped plastic strand 7 with a large width expansion is extruded. Such a foil-shaped plastic strand 7 may, after the performance of further method steps, respectively be separated into strip- or strap-shaped strands or straps along the longitudinal orientation of the plastic strand 7 in a confectioning step, in order to produce straps with suitable dimensions/width expansions. In any case, by extrusion by means of the extrusion apparatus 5, at least one extruded plastic strand 7 is generated, the primary form/primary cross-sectional geometry of which may be at least essentially determined via the die/the dies on the extrusion tool 6.
[0064] After the extrusion, cooling of the extruded plastic strand 7 may be performed, as shown in
[0065] For pulling/guiding the plastic strand 7 in transport direction 8, a puller device 12 may be arranged behind the cooling apparatus 9. As shown in
[0066] The stretching process/extending the plastic strand 7 into an extended strand 15 is, as shown in
[0067] In the embodiment shown in
[0068] Moreover, an additional transport/puller device 19 may be provided at the end of the stretching device 14/the stretching path 16. In this additional puller device 19, during operation of the apparatus 1, an even higher pulling speed for the plastic strand 7 than the pulling speed of the puller device 17 arranged ahead with respect to the transport direction 8 may be provided.
[0069] Hence, the plastic strand 7 may be even further drawn out/extended between the further puller device 17 and the additional puller device 19. In total, the plastic strand 7 is monoaxially or at least predominantly monoaxially stretched/extended into an extended strand 15 in the stretching device 14/along the stretching path 16 along the main direction of extension 18.
[0070] A ratio of extension for the plastic material 3 may be selected from a range between 2 and 20 for the extended strand 15. This relates to the extruded plastic strand 7 prior to the extension process. Thus, in the course of the extension process, a thickness of the plastic strand 7 is also reduced due to the extension. Preferably, a ratio of extension in a range between 3 and 15, in particular between 4 and 12, is selected for the plastic material 3. As can be seen from
[0071] The embodiment of a stretching device 14 shown in
[0072] After extension, an extended strand 15 is given, which has an increased risk of so-called splitting, i.e. tearing or fraying along the main direction of extension 18, due to the preferred orientation of the macromolecules in the main direction of extension 18 now brought into the plastic material. The extended strand 15 comprises two surfaces 22 spaced from one another by a thickness 21 of the extended strand 15.
[0073] As is further shown in
[0074] As illustrated in
[0075] The at least one embossing roller 24 comprises on its roller surface 25 projections 26 for generating recesses 28 on the at least one surface 22 of the extended strand 15. In the course of this, the at least one embossing roller 24 is used as an embossing roller 24, the projections 26 of which comprise flat or predominantly flat plateau surfaces 29 for generating flat or predominantly flat base surfaces 30 of the recesses 28 on the at least one surface 22 of the extended strand 15, as can be gathered from
[0076] Preferably, as the at least one embossing roller 24, an embossing roller 24 is used, the plateau surfaces 29 of the projections 26 of which are dimensioned such, and the projections 26 of which are arranged on the roller surface 25 spaced from one another such, that between 45% and 52% of the respective entire parallel projection, viewed from the vertical top view, of the respective at least one embossed strap surface 27 of the plastic straps 2 is formed by the total amount of the base surfaces 30 of the recesses 28.
[0077] In principle, it may definitely be provided for that merely one surface 22 of an extended strand 15 is provided with an embossing. Preferably, the extended strand 15 is fed through between at least two counter-rotating embossing rollers 24 opposing each other, such that both surfaces 22 of the extended strand 15 are respectively provided with an embossing by means of the two embossing rollers 24, as shown in
[0078] The two embossing rollers 24 are arranged such with respect to the two surfaces 22, that the projections act on a passing, extended strand 15 and generate the recesses 28. This results in a material displacement of the plastic material 3, which at least partially enters groove-like indentations 31 arranged between the projections 26 of the embossing roller(s) 24 during the embossing process. Hence, bridge-shaped elevations 32 are formed between the recesses 28/between the base surfaces 30 in an extended strand 15, as is shown in
[0079] It inter alia depends on the pressure applied to the extended strand 15 by the embossing roller(s) as well as on the general temperature-dependent plasticity of the plastic material 3, how far the plastic material 3 enters into the indentations 31 of the at least one embossing roller 24 during the embossing process. This, as well as the embodiment of the projections 26 influences the geometry and the dimensions of the respective elevations 32. The embodiment of the projections essentially determines the shape of the recesses 28, wherein the recesses 28 may for example transition into the elevations 32 via angled edges, as is illustrated in
[0080] The plateau surfaces 29 of the projections 26 may for example comprise dimensions/expansions in a three-digit micrometer to one-digit millimeter range. A respective geometric shape of a plateau surface 29 is respectively at least predominantly transferred onto the/into the surface 22 of the extended strand 15 in the course of the embossing process, such that the base surfaces 30 of the recesses 28 at least essentially have the same geometric shape and dimensions as the plateau surfaces 29 of the projections 26.
[0081] In principle, a geometric shape of the plateau surfaces 29 may be selected randomly. Preferably, as the at least one embossing roller 24, an embossing roller 24 with projections 26 is used, the plateau surfaces 29 of of which are bounded by closed, oval curves. It is thus possible to produce a plastic strap 2, the recesses 28 of which comprise base surfaces 30 with boundary lines 33, said boundary lines 33 being formed by closed, oval curves as viewed from the vertical top view onto the base surfaces 30, as is illustrated by means of the exemplary elliptically designed base surfaces 30 in
[0082] The plateau surfaces 29 of the projections 26 may for example comprise dimensions/expansions in a three-digit micrometer to one-digit millimeter range. At that, the number of projections 26 of the embossing roller(s) 24 may be correspondingly adapted, such that plastic straps 2 may be produced/be embossed, on the strap surfaces 27 of which, viewed from the vertical top view, 44% to 55% of the parallel projection of the embossed strap surfaces 27 are formed by the total amount of the base surfaces 30 of the recesses 28.
[0083] In a further embodiment of the method, it may also be provided for that the at least one embossing roller 24 is positioned such in relation to the surface 22 of the extended strand 15 facing the embossing roller 24 in the course of the embossing process, that the plateau surfaces 29 of the projections 26 enter into the extended strand 15 with a penetration depth 34 of between 2% and 48% relative to the thickness 21 of the extended strand 15 before embossing, as illustrated in
[0084] Moreover, it may be useful if the embossing process is carried out at a temperature chosen from a range between 40 and 190 C. below the melting temperature of the plastic material 3. For this purpose, it may for example be provided for that at least one of the embossing rollers 24 shown in the embodiment in
[0085] As already described and illustrated in the embodiments according to
[0086] As illustrated in
[0087] Moreover, a split-up device 38 may also be provided for confectioning. Such a split-up device 38 may be adapted to cut one strand 15 or several strands 15, which, if applicable, were obtained by means of separation with the separation device 37, into pieces 39 suitable for storage or transport. For storage or for transport, these pieces 39 may for example be wound up onto coils 40, as is shown in
[0088]
[0089] The depicted excerpt of the plastic strap 2 comprises a longitudinal expansion 41 and a strap width 42. The longitudinal expansion 41 and the strap width 42 form two strap surfaces 27 distanced from one another by a respective strap thickness. One of these strap surfaces 27 is depicted in
[0090] The plastic strap 2 comprises a partially crystalline thermoplastic material 3, said plastic material 3 being extended monoaxially or predominantly monoaxially towards the longitudinal expansion 41. The partially crystalline thermoplastic material 3 may for example be selected from the group of polyolefins, polyesters, polyamides or mixtures/blends of these polymeric materials. Preferably, a polyolefin or polyester is selected as the plastic material 3, as these plastic materials are particularly suitable for the production of straps. For example, the plastic material 3 may be formed by polypropylene or by polyethylene terephthalate.
[0091] A ratio of extension of the plastic material 3 of the plastic strap 2 may amount to between 2 and 20. This relates to the plastic material 3 prior to the extension process. Preferably, the ratio of extension amounts to between 3 and 15, particularly between 4 and 12. As is apparent from
[0092] The embossing comprises recesses 28 distributed across the strap surface 27, said recesses 28 comprising flat or predominantly flat base surfaces 30, as best becomes apparent when looking at the combination of
[0093] As illustrated by means of the embodiment shown in
[0094] A depth of the recesses 28 may for example amount to between 50 and 400 m. In particular, it may be provided for that a depth of the recesses 28 amounts to between 100 m and 200 m.
[0095] For ease of illustration, one of the embossed strap surfaces 27 of the plastic strap 2 is depicted in
[0096] The embodiments show possible embodiment variants, and it should be noted in this respect that the invention is not restricted to these particular illustrated embodiment variants of it, but that rather also various combinations of the individual embodiment variants are possible and that this possibility of variation owing to the teaching for technical action provided by the present invention lies within the ability of the person skilled in the art in this technical field.
[0097] The scope of protection is determined by the claims. However, the description and the drawings are to be adduced for construing the claims. Individual features or feature combinations from the different embodiments shown and described may represent independent inventive solutions. The object underlying the independent inventive solutions may be gathered from the description.
[0098] All indications regarding ranges of values in the present description are to be understood such that these also comprise random and all partial ranges from it, for example, the indication 1 to 10 is to be understood such that it comprises all partial ranges based on the lower limit 1 and the upper limit 10, i.e. all partial ranges start with a lower limit of 1 or larger and end with an upper limit of 10 or less, for example 1 through 1.7, or 3.2 through 8.1, or 5.5 through 10.
[0099] Finally, as a matter of form, it should be noted that for ease of understanding of the structure, elements are partially not depicted to scale and/or are enlarged and/or are reduced in size.
TABLE-US-00001 List of reference numbers 1 apparatus 2 plastic strap 3 plastic material 4 metering device 5 extrusion apparatus 6 extrusion tool 7 plastic strand 8 transport direction 9 cooling apparatus 10 water quench 11 length 12 puller device 13 roller element 14 stretching device 15 strand 16 stretching path 17 puller device 18 main direction of extension 19 puller device 20 heating device 21 thickness 22 surface 23 embossing device 24 embossing roller 25 roller surface 26 projection 27 strap surface 28 recess 29 plateau surface 30 base surface 31 indentation 32 elevation 33 boundary line 34 penetration depth 35 temperature-control device 36 sprinkling device 37 separation device 38 split-up device 39 piece 40 coil 41 longitudinal expansion 42 strap width