CONTACT AND BUSBAR ASSEMBLY, ELECTRONICS HOUSING ASSEMBLY HAVING SUCH A CONTACT AND BUSBAR ASSEMBLY, AND METHOD FOR REMOVING AN ELECTRONICS HOUSING FROM SUCH AN ELECTRONICS HOUSING ASSEMBLY
20190260170 · 2019-08-22
Inventors
- Till SCHMITZ (Detmold, DE)
- René Arntzen (Osnabrück, DE)
- Volker Schröder (Lemgo, DE)
- Peter STUCKMANN (Lage, DE)
Cpc classification
H01R12/73
ELECTRICITY
H01R9/2675
ELECTRICITY
H01R43/00
ELECTRICITY
H01R25/162
ELECTRICITY
H01R13/514
ELECTRICITY
International classification
H01R25/16
ELECTRICITY
Abstract
A contact and busbar assembly forms a bus system on electronics housings arranged in an array direction. Each housing includes a circuit board. The contact and busbar assembly includes multiple bus plugs having first connecting contacts for electrically contacting the circuit boards and second connecting contacts in the form of socket contacts for electrically contacting power rail strips. A plurality of power rail strips electrically connects the second connecting contacts of adjacent electronics housings. A first power rail strip electrically connects the bus plugs of two directly adjacent electronics housings and a second power rail strip of greater length electrically connects two spaced electronics housings. An electronics housing assembly is provided having multiple electronics housings arranged against one another in the array direction and a contact and busbar assembly as set forth above. A method for removing or replacing an electronics housing arranged between two adjacent electronics housings of such an electronics housing assembly is also provided.
Claims
1. A contact and busbar assembly for forming a bus system on a plurality of electronics housings each including a circuit board and being arranged against one another in an array direction, comprising (a) a plurality of bus plugs each having first connecting contacts for electrically contacting the circuit boards and second connecting contacts which are designed as socket contacts; and (b) a plurality of power rail strips for electrically connecting said second connecting contacts of adjacent electronics housings, at least one first power rail strip electrically connecting said bus plugs of two directly adjacent electronics housings and at least one second power rail strip of greater length than a length of said at least one first power rail strip for electrically connecting two spaced electronics housings.
2. The contact and busbar assembly as claimed in claim 1, characterized wherein the length of the at least one second power rail strip is longer than the length of the at least one first power rail strip by a distance corresponding with a width of at least one electronics housing.
3. The contact and busbar assembly as claimed claim 1, wherein said power rail strips each have a connecting portion on the opposite ends thereof a connecting length of which corresponds to approximately half of a connecting width of a second connecting contact of the bus plug.
4. The contact and busbar assembly as claimed in claim 1, and further comprising a feed power rail strip having an extended connecting portion.
5. The contact and busbar assembly as claimed in claim 4, wherein a connecting length of the extended connecting portion of said feed power rail corresponds with a connecting width of said second connecting contact of said bus plug.
6. An electronics housing assembly comprising a plurality of electronics housings arranged against one another in an array direction and a contact and busbar assembly as claimed in claim 1.
7. A method for removing or replacing an electronics housing arranged between two adjacent electronics housings of an electronics housing assembly as claimed in claim 6, wherein said bus plugs of the adjacent electronics housings are electrically connected by a power rail strip to said bus plug of a removed electronics housing, comprising the steps of (a) removing said power rail strips which connect the removed electronics housing to the adjacent electronics housings; (b) removing the removed electronics housing from the electronics housing assembly; and (c) connecting said bus plugs of the adjacent electronics housings to one another by a second longer power rail strip.
8. The method as claimed in 7, wherein a length of said second power rail strip is computed from the total of the lengths of said removed power rail strips plus the electronics housing width of the removed electronics housing.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0024] The invention will be described in greater detail below with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
[0048]
[0049] The electronics housings 101, 102, 103, 104 can be designed as rack housings, surface-mounted housings, or screw-on housings as shown in
[0050] The electronics housings 101, 102, 103, 104 each have a main housing 106 and a cover 107 which covers an open narrow side of the main housing 106 as also shown in
[0051] At least one circuit board 121, 122, 123, 124 is inserted into each of the electronics housings. The circuit boards 121, 122, 123, 124 are aligned perpendicular to the array direction X and/or parallel to a Y-Z plane so that they are arranged essentially parallel to the electronics housings 1. The axes X, Y, and Z form the three axes of a Cartesian coordinate system.
[0052] A contact and busbar assembly 1 is formed on the circuit boards for forming a single or multiple bus system on the electronics housings. In this regard and with respect to the structure of the contact and busbar assembly, reference is also made in particular to
[0053] The contact and busbar assembly 1 has a bus plug 2 on each of the electronics housings as shown in
[0054] The contact and busbar assembly 1 has one or more power rail assemblies 3, which conductively connect the bus plugs 2 of adjacent electronics housings to one another.
[0055] At least one bus plug 2 is positioned on each circuit board. In the illustrated embodiment, one bus plug 2 is provided per electronics housing. This bus plug contacts the respective circuit board 121 to 124 in the respective electronics housing.
[0056] The bus plugs 2 can be formed as identical or substantially identical structures. A preferred structure of such a bus plug 2 will be described in greater detail hereafter. The structure can thus be transferred to all of the four bus plugs 1 in the illustrated embodiment except for the differing design of the contacts K1. However, all contacts K1 can also be designed to be identical such as, for example, as screw terminals or solder terminals.
[0057] As shown in
[0058] The first connecting contacts K1 on the first connecting side A are formed on a first of the bus plugs as a screw terminal 5a having a screw 6a and nut 6. The screw terminal 5a is formed as a tab having a passage opening and contacts the circuit board. A screw passes through the passage opening. In this way, energy or current is to be fed via this screw terminal 5a from the circuit board 121 of the first electronics housing 101 directly via the bus plug 1 into the contact and busbar arrangement 1 and into the arrayed circuit boards of the arrayed electronics housings 102, 103, 104.
[0059] Accordingly, the socket contacts are designed in such a way that the first connecting contacts K1 are also directly formed on the side thereof facing away from the actual socket contacts or on the side thereof facing away from the second connecting contacts K2.
[0060] The first connecting contacts K1 of the remaining bus plugs 1 on the first connecting side A are preferably in the form of solder pins 5b, which electrically conductively contact the respective circuit board. The solder pins 5b preferably extend parallel to or in the array direction X. The solder pins can be formed as ends of the socket contacts. Alternatively, the solder pins 5b are configured for contact only from one side or end. The pins can salso be provided on the respective circuit board and then connected with a power rail strip of the bus plug via a solder surface or connection. These solder surfaces or the like then form the first connecting contacts K1.
[0061] The socket contacts are also accordingly designed in such a way that the first connecting contacts K1 are also directly formed on the side thereof facing away from the actual socket contacts or on the side thereof facing away from the second connecting contacts K2.
[0062] The contact zone, in which the first connecting contacts K1 contact the actual circuit board lies inside the electronics housing 1. The second connecting contacts K2 on the opposing side of the housing 4 of the bus plugs 1, which are in one piece here, are preferably formed as socket contacts 7 formed as single or multiple contacts, which protrude from the housing 4. In this case, these socket contacts 7 each have spring legs spaced apart from one another and opposing one another, between each of which a slotted contact zone 8 is formed. The respective slotted contact zone 8 is preferably aligned parallel to the array direction X.
[0063] The second connecting contacts K2 preferably protrude outwardly from the connecting side A of the housing beyond the electronics housing. The first and the second connecting contacts K1 and K2 or 5a or 5b and 7, respectively, can be conductively connected to one another, for example, via one or more busbar pieces or the like (not shown).
[0064] One of the bus plugs 2, each of which has a plurality of the first connecting contacts K1 and two of the second connecting contacts K2 or socket contacts 7, respectively, is provided for each electronics housing.
[0065] The number of elements and components described herein are to be considered only as advantageous examples. Other numbers of elements and components can also be provided. The contacts are preferably distributed in such a way that two potentials can be connected or distributed further for each bus plug 2.
[0066] The socket contacts 7 of the bus plugs 2 are arranged in two rows R1, R2 parallel to the array direction X, wherein the slotted contact zones 8 are each aligned parallel to the array direction X.
[0067] In this case, the first connecting contacts K1 are used for contacting the respective circuit board with a power and/or data bus and the second connecting contacts K2 are used for contacting a power rail assembly 3 for relaying a respective potential of a power and/or data bus from circuit board 121 to the circuit board and/or from one of the electronics housings arrayed adjacent to one another to another of the electronics housing. The power rail assembly 3 is therefore required to supply power in a simple and efficient manner.
[0068] The preferred power rail assembly 3 can be formed from one or more power rail strips 30, 31 and shells or covers 32 as shown in
[0069] The covers 32 are preferably provided with catch devices 33 for locking onto corresponding counter catch devices 9 of the housing 4 of the bus plugs 2.
[0070] The power rail strips 30, 31 are formed of material having good electrical conductivity and particularly a metal such as a copper alloy.
[0071] The power rail strips 30, 31 are reversibly flexibly deformable at least sectionally at least perpendicularly to the main extension direction of the power rail strips 30, 31.
[0072] The required flexible design can be achieved in that the respective power rail strips 30, 31 are formed in sections 30a, 31a from a type of single-layer or multilayer braid of metal wires,
[0073] The flexible design can alternatively also be achieved by forming the power rail strips 30, 31, at least in a section 30a, 31a, from multiple thin sheet metal strips layered in parallel like slats.
[0074] A copper alloy is preferably used as the metal for manufacturing the power rail strips 30a, 30b.
[0075] Nonflexible sections 30b, 30c or 31b, 31c, respectively, adjoin each of the flexible sections 30a, 31a.
[0076] In this way, a power rail strip 30 or 31 which is at least sectionally flexible perpendicular to the array direction in any case is formed.
[0077] The nonflexible sections 30b, 30c or 31b, 31c are preferably fixed inside a respective corresponding cover 32. The respective flexible sections 30b, 31b or 30c, 31c extend in each case between two adjacent bus plugs 2, and the covers 32 are each only provided in the region of the bus plugs 2.
[0078] The power rail strips are preferably fixed in the nonflexible sections 30b, 30c or 31b, 31c on the covers 32, for example, via pins 34 on the covers 32 that engage in the receptacle holes 35 of the sections 30b, 31b; 31b, 31c as shown in
[0079] The power rail strips 30, 31 extend over a plurality of the covers 32 or bus plugs 2preferably twoand thus connect at least two or more of the bus plugs 2 to one another as shown in
[0080] In the first electronics housing 101which can also be referred to as a feed modulethe two power rail strips 30, 31 can be continuously formed over the entire socket contacts 7 and can extend up to the adjacent electronics housing 102 having a bus plug 2 and can contact the two socket contacts 7 therein.
[0081] According to an alternate embodiment, however, the power rail strips 30, 31 can also be designed to be flexible over the entire length thereof.
[0082] It is particularly advantageous that due to the sectionally or continuously flexible design of the power rail strip or strips 30, 31 in a direction Y perpendicular to the array direction X, tolerances in the structure can be compensated for in a simple manner. These tolerances arise from the arrangement of the electronics housings on a mounting base and from tolerances of the components of the assembly. Preferably, tolerances can also be compensated for in the array direction X and/or in the Z direction if a wire braid is used for the flexible regions.
[0083] It is also possible to provide the power rail strips between the bus plugs 2 arrayed against one another with insulation which also has limited flexibility.
[0084] The housings and covers 32 of the bus plugs 2 can be formed in one or multiple pieces and in particular can be assembled from multiple housing/cover sections 32a, 32b. They can interlock via steps or the like. The housing/cover sections 32a, 32b can also be lockable on one another as shown in
[0085] The pins 34 can also be used to center the housing/cover halves 32a, 32b on openings or the like or to connect the halves.
[0086] Higher currents and/or a higher level of energy can also be easily transmitted using one or more of the power rail strips 30, 31.
[0087] In this manner, it is possible to directly conductively connect the bus plugs 2 over two or more of the electronics housings. The covers 32 including the pre-mounted power rail strips 30, 31 are plugged onto the bus plugs and plugged therein for this purpose. Tolerance variations occurring in this case are compensated for by the flexible sections 30a, 31a in the region between the covers 32 as shown in
[0088]
[0089] The electronics housing assemblies 101 to 104 can be constructed like the electronics housing assembly of
[0090] The contact and busbar assembly 1 again has one or more power rail assemblies 3, which conductively connect the bus plugs 2 of adjacent electronics housings to one another. In this embodiment of the contact and busbar assembly, the power rail strips 300, 301 are rigid. This means they do not have any especially flexibly designed sections. The power rail strips 300, 301 rather have metal rail strips cut to length from a material having good electrical conductivity, in particular a metal or a metal alloy. Sections of the strips are coated using plastic or other insulating materials and/or are provided with covers (not shown as in
[0091] To connect the bus plugs 2 to one another by the power rail strips 300, 301 in the array direction of adjacent electronics housings 101-104, the tolerance compensation of the offset perpendicular to the array direction X is not performed via the power rail strips 300, 301, but rather via the bus plugs 2. The socket contacts 7 of the bus plugs 2, in which each two adjoining power rail strips 300, 301 are pluggable in order to contact the socket contacts 7 are designed in such a way that power rail strips 30, 31 are also pluggable therein in a nonlinear direction and/or inclined to the array direction.
[0092] This is achieved in various ways. According to the embodiment illustrated in
[0093] In addition, the opposing spring legs of the socket contacts 7 are divided in the array direction X into Multiple contact portions 71a, b, c, d, e, f and 72a, b, c, d, e, f, which are each separated in the array direction X by notches 73 as shown in
[0094] The contact portions 71a, b, c, d, e, f and 72a, b, c, d, e, f are preferably opposite to one another. A division into a number of contact portions 71a, b, c, d, e, f and 72a, b, c, d, e, f other than that shown is also possible. Each two of the contact portions 71a, b, c, d, e, f and 72a, b, c, d, e, f can cooperate to form, a contact socket. The slotted contact zone 8 is formed between the two rows of contact portions 71a, b, c, d, e, f and 72a, b, e., d, e, f.
[0095] Half of the contact portions, i.e. portions 71a, b, c and 72a, b, c) are used for contacting the end of one respective first power rail strip 300, 301 from an adjacent socket contact 7 and another half of the contact portions 71d, e, f and 72d, e, f are preferably used for contacting power rail strip 300, 301 adjoining a further socket contact 7 on the opposing side. In a first or last electronics housing of an electronics housing assembly 100, all contact portions 71a, b, c, d, e, f and 72a, b, c, d, e, f of the respective socket contact 7 can be contacted as a whole by each of the ends of a power rail strip 30, 31, for example, to be able to feed a higher power in via more contact points.
[0096] If the power rail strips 300, 301 are arranged obliquely in relation to the array direction X because of tolerances, in order to be able to connect adjacent bus plugs 2 of adjacent electronics housings, this design offers the advantage that it is possible to deflect the respective contact portions 71a, b, c, d, e, f and 72a, b, c, d, e, f differently, in particular by different amounts. A good electrical contact is nonetheless ensured in this case. Such a situation is schematically shown in
[0097] The contact portions 71a, b, c, d, e, f and 72a, b, c, d, c, f are preferably rounded with a radius R1 as shown in
[0098] One or more of the first connecting contacts K1 on the first connecting side A are formed as a screw terminal 5a with or without a nut as shown in
[0099]
[0100] Two bus plugs 2 arranged adjacent to one another in the array direction X are provided in one electrically insulating housing 4. Two power rail strips 300, 301 can thus be arranged parallel to one another in each bus plug 2. Each of the power rail strips 300, 301 represents one bus line of the bus system.
[0101] The second connecting contacts K2 of both bus plugs 2 are each connected to one circuit board 121, 122, 123 independently of one another. The current and voltage of both bus lines are thus each available independently of one another at each circuit board 121, 122, 123.
[0102] The power rail strips have connecting portions 36, 36 (shown in
[0103] The power rail strips 300, 301 have different lengths L1, L2. Specifically, the contact and busbar assembly 1 has a first power rail strip 300.1 of a shorter length L1 for electrically connecting the bus plugs 2 of two directly adjacent electronics housings 101, 102, 103, 104, 105 as shown in
[0104] The second power rail strips 300.2 of greater length are provided for bridging a mounting distance between two electronics housings. Every electronics housing thus does not require a bus plug 2 for every bus line if the electronics assembly arranged in the electronics housing does not require the current conducted therein or the voltage applied thereto. The use of longer second power rail strips 300,2 thus results in savings of bus plugs and reduces the mounting effort,
[0105] For this purpose, the length L2 of the second power rail strip 300.2 is longer than the length L1 of the first power rail strip 300.1 by one electronics housing width EB or a multiple thereof. With a uniform width EB of all electronics housings of the electronics housing assembly 100 or if the width EB of all electronics housings is a multiple of a smallest electronics housing width EB, using such a longer second power rail strip, at least one missing electronics housing can be bridged.
[0106]
[0107]
[0108] It can be seen from
[0109] In order to remove the removed electronics housing E, for example, for the inspection of the electronics assembly arranged in the removed electronics housing from the electronics housing assembly 100, the power rail strips 300.1, 301.1, 300.2, 301.2 connecting the removed electronics housing E adjacent electronics housings are removed. The removed electronics housing E of the electronics housing assembly 100 can subsequently be removed. In order that the electronics housing assembly 100 is further usable after removal, the bus plugs 2 of the adjacent electronics housings 101 and 103 are subsequently connected to one another by a second longer power rail strip 300.3, 301.3.
[0110] The width D of the all of the electronics housings is the same. A second power rail strip 300.3 can therefore be used, the length L3 of which is computed from the total of the lengths L1, L2 of the removed power rail strips 300.1, 301.1, 300.2, 301.2 plus the uniform electronics housing width EB.
[0111] However, the removed electronics housing E can also be replaced by a replacement electronics housing (not shown).
[0112]
[0113] In relation to the electronics housing assembly 100 of
[0114] The covers 32c, 32d used on the feed electronics housing 104 have a different connecting width AB as shown in
[0115] The power rail strips 300, 301 extend completely through the covers 32c, 32d. They have a connecting portion 36, 36 on each of the opposing ends thereof. This is shown in
[0116] Such feed power rail strips S are provided at the upper part D of the contact and busbar assembly 1 of the electronics housing assembly of
[0117] If the connecting length AL of the connecting portion 36 corresponds to generally half of the connecting width AB of the second connecting contact K2 of the bus plug 2, two power rail strips 300 301 arranged against one another in the array direction X can be plugged in succession into the same second connecting contact K2. This is shown in the lower part D of the contact and busbar assembly 1 of the electronics housing assembly of
[0118] While the preferred forms and embodiments of the invention have been illustrated and described, it will be apparent to those of ordinary skill in the art that various changes and modifications may be made without deviating from the inventive concepts set forth above.