Tire Sensor Installation System and Method
20190255782 ยท 2019-08-22
Inventors
- Barry A. Clark (Ortonville, MI, US)
- Donald Graham Straitiff (Howell, MI, US)
- Lawrence J. Lawson (Troy, MI, US)
- Joshua James Hicks (Grand Blanc, MI, US)
- Christopher Michael Bulliner (Goodrich, MI, US)
- Anthony Willard Pierce (Owosso, MI, US)
Cpc classification
F16B11/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29D2030/0011
PERFORMING OPERATIONS; TRANSPORTING
B29C65/52
PERFORMING OPERATIONS; TRANSPORTING
B29C66/131
PERFORMING OPERATIONS; TRANSPORTING
B29K2021/00
PERFORMING OPERATIONS; TRANSPORTING
B29C66/863
PERFORMING OPERATIONS; TRANSPORTING
B25J11/005
PERFORMING OPERATIONS; TRANSPORTING
B29C66/61
PERFORMING OPERATIONS; TRANSPORTING
B29L2030/00
PERFORMING OPERATIONS; TRANSPORTING
B29C65/483
PERFORMING OPERATIONS; TRANSPORTING
B29C66/0246
PERFORMING OPERATIONS; TRANSPORTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B29D2030/0077
PERFORMING OPERATIONS; TRANSPORTING
B29D30/0061
PERFORMING OPERATIONS; TRANSPORTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B29C65/48
PERFORMING OPERATIONS; TRANSPORTING
B29C66/929
PERFORMING OPERATIONS; TRANSPORTING
B29C65/524
PERFORMING OPERATIONS; TRANSPORTING
B25J11/0075
PERFORMING OPERATIONS; TRANSPORTING
B29C66/9241
PERFORMING OPERATIONS; TRANSPORTING
B29L2031/34
PERFORMING OPERATIONS; TRANSPORTING
B29K2021/00
PERFORMING OPERATIONS; TRANSPORTING
B29C66/532
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C65/48
PERFORMING OPERATIONS; TRANSPORTING
B29C65/00
PERFORMING OPERATIONS; TRANSPORTING
B25J11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for installing a sensor onto an inner surface of a tire is generally disclosed. The method includes robotically deglazing at least a portion of the inner surface of the tire, defining a preconditioned surface. The sensor is robotically selected and a target surface of the sensor is cleaned. An adhesive is applied to at least a portion of the target surface of the sensor. In some embodiments, the adhesive is applied to a portion of the preconditioned surface. The sensor is robotically positioned, wherein the target surface of the sensor abuts the preconditioned surface. A wet-out operation is performed, wherein a predetermined pressure is applied to the sensor for a predetermined period of time to affix the sensor to the preconditioned surface.
Claims
1. A method for installing a sensor onto an inner surface of a tire, comprising: robotically deglazing at least a portion of the inner surface of the tire, defining a preconditioned surface; robotically selecting the sensor; cleaning a target surface of the sensor; applying an adhesive to a least a portion of the target surface of the sensor; robotically positioning the sensor, wherein the target surface of the sensor abuts the preconditioned surface; and performing a wet-out operation, wherein a predetermined pressure is applied to the sensor for a predetermined period of time to affix the sensor to the preconditioned surface.
2. The method of claim 1, wherein at least a portion of the inner surface of the tire is robotically deglazed by means of a laser.
3. The method of claim 2, wherein the laser is operated at a wavelength between approximately 1040 nm and 1200 nm.
4. The method of claim 3, wherein the laser provides an output of up to approximately 130 watts, with a maximum pulse energy of less than approximately 2.0 millijoules, a repetition frequency ranging from approximately 1 kHz to 1000 kHz, and a pulse duration ranging from approximately 1 nanosecond to 500 nanoseconds.
5. The method of claim 1, wherein at least a portion of the inner surface of the tire is robotically deglazed by means of a mechanical brush.
6. The method of claim 1, wherein at least a portion of the inner surface of the tire is robotically deglazed by means of a chemical wipe.
7. The method of claim 1, wherein the target surface is a bottom surface of the sensor.
8. A method for installing a sensor onto an inner surface of a tire, comprising: robotically deglazing at least a portion of the inner surface of the tire, defining a preconditioned surface; robotically applying an adhesive to at least a portion of the preconditioned surface; robotically selecting the sensor; cleaning a target surface of the sensor; robotically positioning the sensor, wherein the target surface of the sensor abuts the preconditioned surface; and performing a wet-out operation, wherein a predetermined pressure is applied to the sensor for a predetermined period of time to affix the sensor to the preconditioned surface.
9. The method of claim 8, wherein at least a portion of the inner surface of the tire is robotically deglazed by means of a laser.
10. The method of claim 8, wherein the laser is operated at a wavelength between approximately 1040 nm and 1200 nm.
11. The method of claim 8, wherein the laser provides an output of up to approximately 130 watts, with a maximum pulse energy of less than approximately 2.0 millijoules, a repetition frequency ranging from approximately 1 kHz to 1000 kHz, and a pulse duration ranging from approximately 1 nanosecond to 500 nanoseconds.
12. The method of claim 8, wherein at least a portion of the inner surface of the tire is robotically deglazed by means of a mechanical brush.
13. The method of claim 8, wherein at least a portion of the inner surface of the tire is robotically deglazed by means of a chemical wipe.
14. The method of claim 8, wherein the target surface is a bottom surface of the sen
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] The disclosure will now be described, by way of example, with reference to the accompanying drawings, in which:
[0005]
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[0020] Corresponding reference numerals indicate corresponding parts throughout the drawings.
SUMMARY
[0021] One aspect of the disclosure provides a method for installing a sensor onto an inner surface of a tire. The method includes robotically deglazing at least a portion of the inner surface of the tire, defining a preconditioned surface, robotically selecting the sensor, cleaning a target surface of the sensor, applying an adhesive to a least a portion of the target surface of the sensor, robotically positioning the sensor, wherein the target surface of the sensor abuts the preconditioned surface, and performing a wet-out operation, wherein a predetermined pressure is applied to the sensor for a predetermined period of time to affix the sensor to the preconditioned surface.
[0022] Implementations of the disclosure may include one or more of the following optional features. In some examples, at least a portion of the inner surface of the tire is robotically deglazed by means of a laser. The laser may be operated at a wavelength between approximately 1040 nm and 1200 nm. The laser may provide an output of up to approximately 130 watts, with a maximum pulse energy of less than approximately 2.0 millijoules, a repetition frequency ranging from approximately 1 kHz to 1000 kHz, and a pulse duration ranging from approximately 1 nanosecond to 500 nanoseconds.
[0023] In some examples, at least a portion of the inner surface of the tire is robotically deglazed by means of a mechanical brush.
[0024] In some examples, at least a portion of the inner surface of the tire is robotically deglazed by means of a chemical wipe.
[0025] In some examples, the target surface is a bottom surface of the sensor.
[0026] One aspect of the disclosure provides a method for installing a sensor onto an inner surface of a tire. The method includes robotically deglazing at least a portion of the inner surface of the tire, defining a preconditioned surface, robotically applying an adhesive to at least a portion of the preconditioned surface, robotically selecting the sensor, cleaning a target surface of the sensor, robotically positioning the sensor, wherein the target surface of the sensor abuts the preconditioned surface, and performing a wet-out operation, wherein a predetermined pressure is applied to the sensor for a predetermined period of time to affix the sensor to the preconditioned surface.
[0027] Implementations of the disclosure may include one or more of the following optional features. In some examples, at least a portion of the inner surface of the tire is robotically deglazed by means of a laser. The laser may be operated at a wavelength between approximately 1040 nm and 1200 nm. The laser may provide an output of up to approximately 130 watts, with a maximum pulse energy of less than approximately 2.0 millijoules, a repetition frequency ranging from approximately 1 kHz to 1000 kHz, and a pulse duration ranging from approximately 1 nanosecond to 500 nanoseconds.
[0028] In some examples, at least a portion of the inner surface of the tire is robotically deglazed by means of a mechanical brush.
[0029] In some examples, at least a portion of the inner surface of the tire is robotically deglazed by means of a chemical wipe.
[0030] In some examples, the target surface is a bottom surface of the sensor.
[0031] The details of one or more implementations of the disclosure are set forth in the accompanying drawings and the description below. Other aspects, features, and advantages will be apparent from the description and drawings, and from the claims.
DETAILED DESCRIPTION
[0032] Example configurations will now be described more fully with reference to the accompanying drawings. Example configurations are provided so that this disclosure will be thorough, and will fully convey the scope of the disclosure to those of ordinary skill in the art. Specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of configurations of the present disclosure. It will be apparent to those of ordinary skill in the art that specific details need not be employed, that example configurations may be embodied in many different forms, and that the specific details and the example configurations should not be construed to limit the scope of the disclosure.
[0033] The terminology used herein is for the purpose of describing particular exemplary configurations only and is not intended to be limiting. As used herein, the singular articles a, an, and the may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms comprises, comprising, including, and having, are inclusive and therefore specify the presence of features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. Additional or alternative steps may be employed.
[0034] When an element or layer is referred to as being on, engaged to, connected to, attached to, or coupled to another element or layer, it may be directly on, engaged, connected, attached, or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being directly on, directly engaged to, directly connected to, directly attached to, or directly coupled to another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., between versus directly between, adjacent versus directly adjacent, etc.). As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
[0035] The terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections. These elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as first, second, and other numerical terms do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example configurations.
[0036] The figures illustrate an exemplary implementation of a system and method for installing a sensor on an inner surface of a tire. Based on the foregoing, it is to be generally understood that the nomenclature used herein is simply for convenience and the terms used to describe the present disclosure should be given the broadest meaning by one of ordinary skill in the art.
[0037] Prior to describing embodiments of the present disclosure, reference is made to
[0038] In an embodiment, the tire T includes an upper sidewall T.sub.SU (see, e.g.,
[0039] As seen in
[0040] Referring to
[0041] Referring to
[0042] Referring to
[0043] As discussed above, reference is made to several diameters T.sub.P-D, T.sub.OU-D, T.sub.OL-D of the tire T. According to geometric theory, a diameter passes through the center of a circle, or, in the present disclosure, the axial center of the tire T, which may alternatively be referred to as an axis of rotation of the tire T. Geometric theory also includes the concept of a chord, which is a line segment that whose endpoints both lie on the circumference of a circle; according to geometric theory, a diameter is the longest chord of a circle.
[0044] In the following description, the tire T may be moved relative to structure; accordingly, in some instances, a chord of the tire T may be referenced in order to describe an embodiment of the present disclosure. Referring to
[0045] The chord T.sub.C1 may be referred to as a left tire chord. The chord T.sub.C3 may be referred to as a right tire chord. The chord T.sub.C2 may be equivalent to the tire diameter T.sub.D and be referred to as a central chord. Both of the left and right tire chords T.sub.C1, T.sub.C3, include a geometry that is less than central chord T.sub.C2/tire diameter T.sub.D.
[0046] In order to reference the location of the left chord T.sub.C1 and the right chord T.sub.C3 reference is made to a left tire tangent line T.sub.TAN-L and a right tire tangent line T.sub.TAN-R. The left chord T.sub.C1 is spaced apart approximately one-fourth (?) of the tire diameter T.sub.D from the left tire tangent line T.sub.TAN-L. The right chord T.sub.C3 is spaced apart approximately one-fourth (?) of the tire diameter T.sub.D from the right tire tangent line T.sub.TAN-R. Each of the left and right tire chords T.sub.C1, T.sub.C3 may be spaced apart about one-fourth (?) of the tire diameter T.sub.D from the central chord T.sub.C2. The above spacings referenced from the tire diameter T.sub.D are exemplary and should not be meant to limit the scope of the present disclosure to approximately a one-fourth (?) ratio; accordingly, other ratios may be defined, as desired.
[0047] Further, as will be described in the following disclosure, the tire, T, may be moved relative to structure. Referring to
[0048] With reference to
[0049] The sensor 10 may be part of a tire pressure monitoring system (TPMS) of a vehicle to provide a plurality of data to the vehicle. The plurality of data may include pressure, temperature, rate of revolution, etc. In some implementations, the sensor 10 is in wired or wireless communication with a control module. The control module may be in wired or wireless communication with a dashboard of the vehicle to provide information to a driver of the vehicle based on the data collected by the sensor 10. The information provided to the driver may be displayed via indicator lights, LED displays, etc., and the information may include pressure, temperature, rate of revolution, etc.
[0050] With reference to
[0051] As shown in
[0052] With reference to
[0053] With reference to
[0054] With reference to
[0055] With reference to
[0056] With reference to
[0057] With reference to
[0058] With reference to
[0059] As shown in
[0060] In addition or as an alternative to the adhesive 52 being applied to the bottom surface 12 of the sensor 10, the adhesive 52 may be applied to at least a portion of the preconditioned surface 32, as shown in
[0061] With reference to
[0062] With reference to
[0063] A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the disclosure. Accordingly, other implementations are within the scope of the following claims. For example, the actions recited in the claims can be performed in a different order and still achieve desirable results.