RIPPLE COMPENSATION FOR BURST MODE CONTROL
20190260284 ยท 2019-08-22
Inventors
Cpc classification
H03K3/78
ELECTRICITY
H02M3/33507
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M1/14
ELECTRICITY
Abstract
A device includes a pulse generation circuit configured to cause a primary side of a flyback converter to generate a burst of pulses while a signal is enabled, a set-reset latch configured to output the signal and to reset in response to a number of pulses in the burst approaching a threshold, a comparator configured to set the set-reset latch when a compensated feedback voltage reaches a reference voltage, and a ripple compensation circuit configured to adjust a feedback voltage from a secondary side of the flyback converter by a compensation voltage to generate the compensated feedback voltage.
Claims
1. A device, comprising: a pulse generation circuit configured to cause a primary side of a flyback converter to generate a burst of pulses while a signal is enabled; a set-reset latch configured to output the signal and to reset in response to a number of pulses in the burst approaching a threshold; a comparator configured to set the set-reset latch when a compensated feedback voltage reaches a reference voltage; and a ripple compensation circuit configured to adjust a feedback voltage from a secondary side of the flyback converter by a compensation voltage to generate the compensated feedback voltage.
2. The device of claim 1, wherein the ripple compensation circuit is configured to: receive the signal as an input; and generate the compensation voltage when the signal is enabled.
3. The device of claim 2, wherein the compensation voltage comprises a semi-square waveform.
4. The device of claim 2, wherein an amplitude of the compensation voltage is variable based on a resistance value of a compensation resistor of the ripple compensation circuit.
5. The device of claim 2, wherein a decay rate of the compensation voltage when the signal is no longer enabled is variable based on a resistor-capacitor time constant of the ripple compensation circuit.
6. A device, comprising: a set-reset latch comprising: an output coupled to a counter; a set input; and a reset input coupled to the counter; a ripple compensation circuit, comprising: a switching element having a control terminal coupled to the output of the set-reset latch; a capacitor in parallel with the switching element; and a first resistor coupled to the switching element and the capacitor; an output voltage feedback circuit configured to couple to a flyback converter, the output voltage feedback circuit comprising an optocoupler coupled to the first resistor; and a comparator comprising: a first input coupled to a first voltage source; a second input coupled to the first resistor and a second resistor; and an output coupled to the set input of the set-reset latch.
7. The device of claim 6, wherein the switching element comprises a bipolar junction transistor (BJT) having a base coupled to the output of the set-reset latch, a collector coupled to the first resistor, and an emitter coupled to ground.
8. The device of claim 6, wherein the switching element comprises a n-type metal-oxide-semiconductor field effect transistor (MOSFET) having a gate coupled to the output of the set-reset latch, a source coupled to ground, and a drain coupled to the first resistor.
9. The device of claim 6, wherein: the second resistor is coupled to the optocoupler and a second voltage source; the first resistor is coupled to a node between the optocoupler and the second resistor; and the second input of the comparator is coupled to the node.
10. The device of claim 9, wherein the first input comprises an inverting input and the second input comprises a non-inverting input.
11. The device of claim 6, wherein: the first resistor is coupled to a node between a first leg of a current mirror and the optocoupler; the second resistor is coupled to a second leg of the current mirror and ground; and the second input of the comparator is coupled to a node between the current mirror and the feedback resistor.
12. The device of claim 11, wherein the first input comprises a non-inverting input and the second input comprises an inverting input.
13. A device, comprising: a set-reset latch comprising: an output coupled to a counter; a set input; and a reset input coupled to the counter; a ripple compensation circuit, comprising: a switching element having a control terminal coupled to the output of the set-reset latch; a capacitor; a voltage limiter, wherein the switching element, the capacitor, and the voltage limiter are arranged in parallel between a first node and ground; and a current source coupled to the first node; and a comparator comprising: a first input coupled to a first voltage source and the first node; a second input coupled to a first resistor; and an output coupled to the set input of the set-reset latch.
14. The device of claim 13, wherein the switching element comprises a bipolar junction transistor (BJT) having a base coupled to the output of the set-reset latch, a collector coupled to the first node, and an emitter coupled to ground.
15. The device of claim 13, wherein the switching element comprises a n-type metal-oxide-semiconductor field effect transistor (MOSFET) having a gate coupled to the output of the set-reset latch, a source coupled to ground, and a drain coupled to the first node.
16. The device of claim 13, further comprising an output voltage feedback circuit configured to couple to a flyback converter, the output voltage feedback circuit comprising an optocoupler coupled to the second input, wherein: the first resistor is coupled to a second voltage source; the second input is coupled to a second node between the optocoupler and the first resistor; and a voltage at the first input comprises a voltage of the first voltage source minus a voltage at the first node.
17. The device of claim 16, wherein the first input comprises an inverting input and the second input comprises a non-inverting input.
18. The device of claim 13, further comprising: a current mirror having first and second legs; an output voltage feedback circuit configured to couple to a flyback converter, the output voltage feedback circuit comprising an optocoupler coupled to the first leg, wherein: the first resistor is coupled to the second leg; the second input is coupled to a second node between the second leg and the first resistor; and a voltage at the first input comprises a voltage of the first voltage source plus a voltage at the first node.
19. The device of claim 18, wherein the first input comprises a non-inverting input and the second input comprises an inverting input.
20. A method, comprising: generating, by a primary side of a flyback converter, a burst of pulses while a signal is enabled; disabling the signal in response to a number of pulses in the burst approaching a threshold; shifting a feedback voltage by a compensation voltage to generate a compensated feedback voltage; and enabling the signal when the compensated feedback voltage reaches a reference voltage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] For a detailed description of various examples, reference will now be made to the accompanying drawings in which:
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DETAILED DESCRIPTION
[0021] Burst-mode control for a power converter, such as a flyback converter, allows the power converter to operate at a higher average efficiency, which is required to meet certain governmental standards (e.g., those of the Department of Energy for power converter efficiency). Burst-mode control relies on a feedback voltage from a secondary side of the power converter to trigger a subsequent burst of pulses by a primary side of the power converter. However, the feedback voltage has a low signal-to-noise ratio (SNR), and thus noise causes the feedback voltage to prematurely cross a voltage threshold and prematurely trigger a subsequent burst of pulses. As a result, bursts of pulses are grouped too closely together, which lowers the effective frequency of the power converter. For example, when what should have been four consecutive, equally-spaced bursts becomes a first set of two closely-grouped bursts and a second set of two closely-grouped bursts, the effective frequency is approximately reduced by half. In some examples, reducing the effective frequency of the power converter causes audible noise, which can lead to failing noise regulations. Additionally, irregular grouping of bursts increases output voltage ripple, which is undesirable.
[0022] An example of the present disclosure that addresses the foregoing problems includes a ripple compensation circuit to shift the feedback voltage relative to the voltage threshold by a compensation voltage, generating a compensated feedback voltage. The compensated feedback voltage is then compared to the voltage threshold. When the compensated feedback voltage reaches the voltage threshold, a subsequent burst of pulses is generated by the primary side of the converter. In effect, the ripple compensation circuit shifts the feedback voltage, including noise and/or harmonic ringing components caused by an output filter, away from the voltage threshold to reduce the likelihood of the noise or harmonic ringing prematurely triggering a subsequent burst of pulses. In some examples, the compensation voltage is a semi-square waveform in that it comprises a sharp leading edge and a gently-sloping trailing edge. Further, the ripple compensation circuit is configurable to adjust the amplitude of the compensation voltage (leading edge) and the decay rate (trailing edge). The examples of the present disclosure effectively enhance the noise immunity and stability margin across various output filter designs while allowing for a reduction in size of capacitor(s) used in the output filter.
[0023]
[0024] An input voltage source 110 provides an alternating current (AC) voltage V.sub.IN to the primary side 102. The primary side 102 includes primary transformer windings 112, which are coupled to the input voltage source 110. An n-type metal-oxide-semiconductor field effect transistor (MOSFET) 114 drain is coupled to the primary transformer windings 112, while a source of the n-type MOSFET 114 is coupled to a ground terminal by way of a current sense resistor 116, having a resistance value of R.sub.CS. The primary side 102 also includes a clamping circuit 118, which prevents the maximum drain-to-source voltage of the n-type MOSFET 114 from exceeding a safe operating range.
[0025] The secondary side 104 includes secondary transformer windings 120, which are electromagnetically coupled to the primary transformer windings 112. A diode 122 couples the secondary transformer windings 120 to an output voltage node 123, which provides a voltage V.sub.O to the electronic device. The output voltage node 123 is coupled to a resistor 124, which in turn couples to a capacitor 126, which in turn couples to a ground terminal. The resistor 124 and capacitor 126 form an example output voltage filtering circuit.
[0026] As explained, the output voltage feedback circuit 108 is coupled to the output voltage node 123, and produces a feedback voltage, the value of which is V.sub.FB. The burst-mode controller 106 includes a comparator 128 that compares V.sub.FB to a reference voltage (V.sub.REF). The output of the comparator 128 is coupled to a set-reset latch 130, specifically to a set input of the set-reset latch 130. A non-inverted output (Q) of the set-reset latch 130 is provided to AND gate 132. The Q output of the set-reset latch 130 is also referred to as a RUN signal, the impact of which will be explained in further detail below.
[0027] The burst-mode controller 106 also includes a clock generator 134 to generate a clock signal, which is provided to a set input of another set-reset latch 136. A non-inverted output (Q) of the set-reset latch 136 is also provided to AND gate 132. The clock signal is also provided to a counter 142, which also receives the RUN signal as input, and counts a number of clock pulses while the RUN signal is enabled. The output of the counter 142 is triggered in response to counting a certain number of clock pulses while the RUN signal is enabled, and this output is provided to a reset input of the set-reset latch 130.
[0028] The burst-mode controller 106 includes another comparator 140 that compares a voltage across the current sense resistor 116, given by V.sub.RCS, with a current sense voltage threshold, given by V.sub.CST. An output of the comparator 140 is provided to a reset input of the set-reset latch 136. An output of the AND gate 132 is coupled to a gate driver 138 that drives a gate of the n-type MOSFET 114 to a level such that the n-type MOSFET 114 operates in a low-impedance state.
[0029]
[0030] At time 162, V.sub.FB reaches V.sub.REF, which trips the comparator 128 and sets the set-reset latch 130, causing the RUN signal to be high. As a result of V.sub.RCS initially being less than V.sub.CST, the set-reset latch 136 is set by the clock signal generated by the clock generator 134, causing the output of the AND gate 132, which also receives the RUN signal, to be high. While the output of the AND gate 132 (PWM) is high, the gate driver 138 drives the gate of the n-type MOSFET 114, turning the n-type MOSFET 114 on.
[0031] When the n-type MOSFET 114 is on, V.sub.IN is applied to the primary transformer windings 112 and current through the n-type MOSFET 114 and the current sense resistor 116 increases. During this time, the secondary side diode 122 is reverse biased, the voltage applied across the diode 122 is equal to V.sub.O plus a reflected input voltage (V.sub.INsecondary windings/primary windings), and the load current is supplied by the output capacitor 126. As the current through the current sense resistor 116 increases, V.sub.RCS also increases as shown in the waveform 160. As a result of V.sub.RCS reaching V.sub.CST, the comparator 140 trips, resetting the set-reset latch 136, and causing PWM to go low. During this time, energy stored in the transformer transfers to the secondary windings 120 causing current to flow through the diode 122, which is now forward biased. The current flowing through the diode 122 replenishes the capacitor 126 and supplies an output load. V.sub.FB does not fall below V.sub.REF after one pulse and thus the RUN signal remains high, so the next clock pulse from the clock generator 134 again causes PWM to go high, and the above functionality is repeated.
[0032] In the example of
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[0039] The output voltage feedback circuit 420 includes an integrator 422 to derive an error between V.sub.O and an output reference voltage, the value of which is V.sub.O(ref), which is a regulation target voltage for V.sub.O. The output of the integrator 422 is coupled to an optocoupler 424, which generates a feedback current signal, the value of which is i.sub.FB, having a magnitude proportional to the magnitude of the error between V.sub.O and V.sub.O(ref). A feedback resistor 426, which is a pull-up resistor in this example, is coupled to a bias voltage source (V.sub.bias) and to the optocoupler 424. The feedback resistor 426 value is given by R.sub.FB. In some examples, a resistor-capacitor (RC) compensation network 428 compensates for a phase delay of the optocoupler 424 to reduce any phase shift between V.sub.O ripple and the resultant i.sub.FB ripple.
[0040] When the RUN signal is enabled, the switching element 404 turns on and a compensation current i.sub.COMP, which has a magnitude that varies depending on the value of R.sub.COMP, flows through the ripple compensation circuit 402 as shown. As explained above, the optocoupler 424 draws i.sub.FB, which is proportional to the output of the integrator 422, and thus the sum of i.sub.COMP and i.sub.FB flows through the feedback resistor 426. As a result, the summed current signal becomes a voltage signal of V.sub.FB+COMP, which is less than V.sub.bias as a result of the feedback resistor 426 being a pull-up resistor. In some examples, V.sub.bias is larger than V.sub.FB(REF) to provide sufficient headroom so that as i.sub.COMP and i.sub.FB trend toward zero (when RUN is not enabled), V.sub.FB+COMP trends toward V.sub.bias, which trips the comparator 128 when V.sub.FB+COMP is greater than V.sub.FB(REF).
[0041] The value of R.sub.COMP determines the leading-edge amplitude of the semi-square wave, since a lower R.sub.COMP value will increase the i.sub.COMP offset, increasing the offset of V.sub.FB+COMP. Similarly, when the RUN signal is not enabled, and thus the switching element 404 is off, the RC time constant of the resistor 408 and the capacitor 406 determines the rate of decay of i.sub.COMP, which determines the trailing-edge slope or decay profile.
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[0043] In the example of
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[0045] In the example of
[0046] As above, the value of R.sub.COMP determines the leading-edge amplitude of the semi-square wave, since a lower R.sub.COMP value will increase the i.sub.COMP offset, increasing the offset of V.sub.FB+COMP. Similarly, when the RUN signal is not enabled, and thus the switching element 404 is off, the RC time constant of the resistor 408 and the capacitor 406 determines the rate of decay of i.sub.COMP, which determines the trailing-edge slope or decay profile.
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[0048] In the example of
[0049] In some examples, the ripple compensation circuits 402 of
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[0051] Similar to above, the optocoupler 424 generates a feedback current signal, the value of which is i.sub.FB, having a magnitude proportional to the magnitude of the error between V.sub.O and V.sub.O(ref). The feedback resistor 426 is a pull-up resistor in this example and is coupled to a bias voltage source (V.sub.bias) and to the optocoupler 424. The feedback resistor 426 value is given by R.sub.FB and thus the voltage drop across the feedback resistor 426 is V.sub.FB, which is provided to the non-inverting terminal of the comparator 128. As in
[0052] When the RUN signal is enabled, the switching element 604 turns on and a voltage across the capacitor 606, V.sub.COMP, falls from a maximum clamped voltage of V.sub.limit to 0V. Thus, the value of V.sub.limit determines the leading-edge amplitude of the semi-square wave subtracted from V.sub.FB(REF). When the RUN signal is not enabled, the trailing-edge slope or decay profile of the semi-square wave subtracted from V.sub.FB(REF) is determined by the bias current i.sub.bias from the current source 612 charging the capacitor 606 to V.sub.limit.
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[0054] In the example of
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[0056] As above, the value of V.sub.limit determines the leading-edge amplitude of the semi-square wave added to V.sub.FB(REF), since the voltage across the capacitor 606, V.sub.COMP, falls from a maximum clamped voltage of V.sub.limit to 0V when the RUN signal is enabled. Similarly, when the RUN signal is not enabled, the trailing-edge slope or decay profile is determined by the bias current i.sub.bias from the current source 612 charging the capacitor 606 to V.sub.limit.
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[0058] In the example of
[0059] In some examples, the ripple compensation circuits 602 of
[0060] The foregoing examples address the low SNR of a feedback voltage in burst-mode power converters, which can cause irregular bursts of pulses, grouping of bursts of pulses too close together, audible noise in excess of noise regulations, and increases in output voltage ripple. In the foregoing discussion and in the claims, reference is made to a burst-mode controller and an associated ripple compensation circuit. The various circuit elements correspond to hardware circuitry, for example implemented on an integrated circuit (IC). In at least one example, the burst-mode controller and ripple compensation circuit are implemented on an IC, while in another example the ripple compensation circuit is implemented on an IC separate from the burst-mode controller.
[0061] In the foregoing discussion and in the claims, the terms including and comprising are used in an open-ended fashion, and thus should be interpreted to mean including, but not limited to . . . . Also, the term couple or couples is intended to mean either an indirect or direct connection. Thus, if a first device couples to a second device, that connection may be through a direct connection or through an indirect connection via other devices and connections. Similarly, a device that is coupled between a first component or location and a second component or location may be through a direct connection or through an indirect connection via other devices and connections. An element or feature that is configured to perform a task or function may be configured (e.g., programmed or structurally designed) at a time of manufacturing by a manufacturer to perform the function and/or may be configurable (or re-configurable) by a user after manufacturing to perform the function and/or other additional or alternative functions. The configuring may be through firmware and/or software programming of the device, through a construction and/or layout of hardware components and interconnections of the device, or a combination thereof. Additionally, uses of the phrases ground or similar in the foregoing discussion are intended to include a chassis ground, an Earth ground, a floating ground, a virtual ground, a digital ground, a common ground, and/or any other form of ground connection applicable to, or suitable for, the teachings of the present disclosure. Unless otherwise stated, about, approximately, or substantially preceding a value means+/10 percent of the stated value.
[0062] The above discussion is meant to be illustrative of the principles and various embodiments of the present disclosure. Numerous variations and modifications will become apparent to those skilled in the art once the above disclosure is fully appreciated. It is intended that the following claims be interpreted to embrace all such variations and modifications.