Spray gun filter for filtering liquid

Abstract

The spray gun filter according to the invention for filtering liquid comprises a filter fabric and a filter support, which has outlet openings for the liquid and which surrounds the filter fabric from the outside.

Claims

1. A spray gun filter for filtering liquid, wherein the spray gun filter comprises: a filter fabric, and a filter support, wherein the filter fabric has a cylindrical tubular shape, wherein the filter support comprises outlet openings for the liquid, an interior surface, an exterior surface, a first end, and a second end, wherein the interior surface of the filter support surrounds the filter fabric from the outside and forms a cylindrical volume configured to receive the filter fabric, wherein the exterior surface of the filter support which surrounds the cylindrical volume is conical, wherein the first end of the filter support is open and forms an inlet for liquid and the second end of the filter support is closed, wherein the first end of the filter support has an outer diameter that is smaller than an outer diameter of the second end of the filter support, and wherein the exterior surface of the filter support includes a plurality of radial protruding supporting elements that bear against a filter housing of a spray gun when the filter support is inserted into the filter housing.

2. The spray gun filter according to claim 1, wherein the outlet openings are distributed over the length of the filter support.

3. The spray gun filter according to claim 1, wherein the outlet openings are arranged in the second end of the filter support.

4. The spray gun filter according to claim 1, wherein the filter support has the inlet at an upstream end and is closed at a downstream end.

5. The spray gun filter according to claim 1, wherein the filter fabric is produced from wire.

6. The spray gun filter according to claim 1, wherein the filter support is produced from polyamide, polypropylene, polyethylene or polyoxymethylene.

7. The spray gun filter according to claim 1, wherein the filter support has a seal in the first end.

8. The spray gun filter according to claim 1, wherein a sleeve is provided, in which the filter support is fitted, and wherein the filter support and the sleeve are formed in such a way that they form a channel for the liquid.

9. The spray gun configured to receive the spray gun filter according to claim 1, wherein the filter housing for receiving the spray gun filter is provided, and wherein the exterior surface of the filter support bears against the filter housing.

10. The spray gun according to claim 9, wherein the filter support and the filter housing are formed in such a way that they together form a channel for the liquid.

11. The spray gun according to claim 9, wherein the filter support and the filter housing are formed in such a way that they together form a plurality of channels, which are interconnected.

12. The spray gun according to claim 9, wherein the filter housing comprises a first and a second housing part, which are interconnected by means of a releasable connection.

13. The spray gun according to claim 9, wherein the filter housing has a shoulder, on which the filter support is supported.

14. A spraying system comprising the spray gun, a tube line, and the spray gun filter according to claim 1, wherein the spray gun filter is arranged between two tube portions of the tube line.

15. A method of using the spray gun filter according to claim 1, wherein the method comprises a step of using the spray gun filter to filter water-soluble paint, solvent-containing paint, multi-component paint, a dispersion, a primer, oil or anti-corrosion agents.

16. The spray gun filter according to claim 1, wherein the radial protruding supporting elements are distributed over the entire length of the filter support.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The invention will be explained in greater detail hereinafter with a plurality of exemplary embodiments on the basis of 12 figures.

(2) FIG. 1 shows a side view of a spray gun filter that is already known, wherein one part is illustrated in a cut-away manner.

(3) FIG. 2 shows a sectional side view of part of a spray gun with the known spray gun filter.

(4) FIG. 3 shows a first possible embodiment of the spray gun filter according to the invention in a side view and as viewed from the filter head.

(5) FIG. 4 shows a longitudinal sectional view of the first possible embodiment of the spray gun filter according to the invention.

(6) FIG. 5 shows an exploded view of the first possible embodiment of the spray gun filter according to the invention.

(7) FIG. 6a shows a second possible embodiment of the spray gun filter according to the invention as viewed from the inlet side.

(8) FIG. 6b shows the second embodiment of the spray gun filter according to the invention in longitudinal section taken along the line of section B-B.

(9) FIG. 6c shows a side view of the second embodiment of the spray gun filter.

(10) FIG. 6d shows the second embodiment of the spray gun filter in longitudinal section taken along the line of section D-D.

(11) FIG. 6e shows the second embodiment of the spray gun filter according to the invention as viewed from the filter head.

(12) FIG. 7a shows a third possible embodiment of the spray gun filter according to the invention in longitudinal section taken along the line of section B-B.

(13) FIG. 7b shows a side view of the third embodiment of the spray gun filter.

(14) FIG. 7c shows the third embodiment of the spray gun filter as viewed from the filter head.

(15) FIG. 8a shows a fourth possible embodiment of the spray gun filter according to the invention in longitudinal section taken along the line of section B-B.

(16) FIG. 8b shows a side view of the fourth embodiment of the spray gun filter.

(17) FIG. 8c shows the fourth embodiment of the spray gun filter as viewed from the filter head.

(18) FIG. 9 shows a sectional view of the first embodiment of the spray gun filter according to the invention as installed in a spray gun.

(19) FIG. 10 shows a three-dimensional view of a spray gun with a spray gun filter according to the invention.

(20) FIG. 11 shows an exploded view of the spray gun with the spray gun filter according to the inven-tion.

(21) FIG. 12 shows part of a coating system, with which the spray gun filter according to the invention is installed in the tube line, which leads to the spray gun.

EMBODIMENTS OF THE INVENTION

(22) The spray gun filter according to the invention can be used in a wide range of spray guns. Hereinafter, a spray gun will be understood to mean a gun for atomising or spraying a liquid, such as water-soluble paint, solvent-containing paint, multi-component paint, primer, dispersion, oil or anti-corrosion agents. A paint gun is likewise a spray gun intended for painting surfaces and is formed accordingly for the paints to be sprayed.

(23) The spray gun filter according to the invention is particularly suitable for filtering coating material, primer, anti-corrosion agents or oil. Hereinafter, water-soluble paints, solvent-containing paints, metallic paints, stains, dispersions and multi-component paints will also be referred to as coating material.

(24) Large-mesh filter fabrics are used with dispersions and metallic paints. Fine-mesh filter fabrics are used with stains, clear varnishes and other low-viscosity spraying materials.

(25) First Embodiment

(26) FIG. 3 shows a first possible embodiment of the spray gun filter according to the invention in a side view and in a front view, that is to say as viewed from the filter head 1.2. The first embodiment of the spray gun filter according to the invention is illustrated in longitudinal section in FIG. 4. Lastly, FIG. 5 shows the first embodiment of the spray gun filter according to the invention in an exploded view. The spray gun filter comprises a tubular filter support 1 and a cylindrical filter fabric 2 arranged within the filter support 1. The outer face 2.2 of the filter fabric 2 bears against the inner face of the filter support 1.

(27) The filter support 1 comprises an inlet 1.3, through which liquid F to be filtered flows into the interior 24 of the spray gun filter. From here, the liquid F is pressed outwardly through the filter fabric 2, wherein particles, impurities and clumps are retained inside the spray gun filter. The retained material R is illustrated symbolically in FIG. 4. The filtered liquid F passes through a series of outlet openings 1.1, which are provided in the filter support 1, and flows out again from the spray gun filter. The filter support 1 further comprises a plurality of radial protruding supporting elements 1.5, which are provided to bear against the filter housing 12. The filtered liquid then flows between the filter support 1 and the filter housing 12, 16 (see FIG. 9), around the plurality of radial protruding supporting elements 1.5, in the direction of the filter head 1.2. From here, the filtered liquid passes through the channels provided in the filter head 1.2 into the material channel 16.2.

(28) The outer surface of the filter support 1 may include a plurality of radial protruding supporting elements 1.5. These supporting elements 1.5 bear against the filter housing 12, 16 when the filter support 1 is inserted into the filter housing 12, 16.

(29) The filter support 1 may have, externally, a cylindrical portion 8 and a conical portion 9. Here, the diameter D3 in the inlet region 1.3 is smaller than the diameter D2 at the filter head 1.2. Such a geometry has the advantage that the spray gun filter can be removed more easily from the filter housing 12, 16 (see FIG. 9). In particular if coating material hardens in the filter housing 12, 16 and the spray gun filter is thus stuck to the filter housing 12, 16, the application of force necessary in order to remove the spray gun filter from the filter housing 12, 16 can be considerably reduced by a such a geometry.

(30) The filter fabric 2 has a substantially cylindrical shape. A filter fabric from a roll can be used as starting material, which is cut to size, rolled to the desired diameter and welded or glued at the seam 4. The filter fabric 2 is then inserted into the filter support 1 and connected thereto, for example by a glued or welded joint 3.

(31) The seal 1.4 is formed as a lip seal in the embodiment according to FIGS. 3, 4 and 5. In the installed state, the lip seal 1.4 bears against the filter housing 12 and seals the inlet 1.3 of the spray gun filter with respect to the outlet openings 1.1 thereof. The greater the pressure inside the spray gun filter, the better is the sealing effect of the lip seal 1.4.

(32) Second Embodiment

(33) A second possible embodiment of the spray gun filter according to the invention is illustrated in FIGS. 6a, 6b and 6c as viewed from the inlet side, in longitudinal section taken along the line of section B-B, and in a side view. FIGS. 6d and 6e show the second embodiment of the spray gun filter in longitudinal section taken along the line of section D-D and as viewed from the front.

(34) The second embodiment basically differs from the first embodiment in that an additional sleeve 5 is provided, in which the filter support 1 is fitted together with the filter fabric. The outer face of the filter support 1 and the inner face of the sleeve 5 together form a channel 6 for the filtered liquid F. The outlet openings 5.1 in the spray gun filter are located at the filter head 1.2.

(35) Since the filtered liquid F is guided through the channel 6 and only exits from the spray gun filter at the filter head 1.2 through the outlet openings 5.1, it does not come into contact with the filter housing 12, 16 of the spray gun 10. If the liquid F in the spray gun filter hardens, the spray gun filter does not stick to the filter housing 12, 16. The force applied to remove the spray gun filter can thus be reduced yet further compared to the first embodiment. A further advantage is that the user does not come into contact with the liquid F when removing the spray gun filter and his hands therefore remain clean.

(36) Third Embodiment

(37) FIGS. 7a, 7b and 7c show a third possible embodiment of the spray gun filter according to the invention in longitudinal section taken along the line of section B-B in a side view and as viewed from the inlet side.

(38) The third embodiment basically differs from the second embodiment in that a sleeve 22 is provided, in which the filter fabric 2 is fitted. The sleeve 22 is used as a filter support for the filter fabric 2 and, together therewith, forms a channel 6, through which the filtered liquid F is transported away. The outlet openings 22.6 are located at the filter head 22.2 in the third embodiment.

(39) Similarly to the third embodiment, the filtered liquid F does not come into contact with the filter housing 12, 16 of the spray gun 10. If the liquid F hardens in the spray gun filter, the spray gun filter does not stick to the filter housing 12, 16. The force applied to remove the spray gun filter can thus be reduced yet further compared to the first embodiment.

(40) Fourth Embodiment

(41) A fourth possible embodiment of the spray gun filter according to the invention is illustrated in FIGS. 8a, 8b and 8c in longitudinal section taken along the line of section B-B, in a side view, and as viewed from the inlet side.

(42) The fourth embodiment basically differs from the third embodiment by the inner shape of the sleeve, which surrounds the filter fabric 1. On its inner face, the sleeve 23 has a series of grooves 23.7 running in the longitudinal direction, which, together with the filter fabric 2, form a series of channels 6, through which the filtered liquid F is transported to the outlet openings 23.6. The outlet openings 23.6 in the spray gun filter are located at the filter head 23.2, as in the third embodiment.

(43) All embodiments of the spray gun filter according to the invention function in the same manner in principle. The liquid F to be filtered passes through an inlet opening 1.3, 22.3 or 23.3 into the interior 24 of the spray gun filter, where it is then pressed outwardly through the filter fabric 2, wherein the impurities are retained in the interior 24 of the spray gun filter.

(44) FIG. 9 shows a sectional view of the first embodiment of the spray gun filter according to the invention as installed in a spray gun 10. The filter housing for the spray gun filter comprises an upstream housing part 12 and a downstream housing part 16. Both housing parts 12 and 16 are interconnected via a releasable connection 17, for example a screw connection. The two housing parts 12 and 16 are surrounded in part by a grip piece 11, which facilitates the connection and separation of the housing parts 12 and 16. A seal 15 ensures that no liquid F can escape at the connection point 17.

(45) The upstream housing part 12 is connected to a hinge joint 13, which carries a coupling 13.1 at the upstream end for the connection of a supply line. A sleeve 20 is arranged within the hinge joint 13 and protrudes into the interior of the upstream housing part 12. Two ring seals 18 and 19 are provided to seal the hinge joint 13. The sleeve 20 is pressed permanently against the two ring seals 18 and 19 via a compression spring 14.

(46) The upstream housing part 6 has a shoulder 16.1 in the interior, said shoulder being used as a stop for the spray gun filter. On the output side the downstream housing part 16 discharges into the part of the spray gun 10 containing the valve needle for the spray nozzle.

(47) Instead of the first embodiment of the spray gun filter, the filter housing 12, 16 of the spray gun 10 may also receive one of the other described embodiments of the spray gun filter.

(48) FIG. 10 shows a three-dimensional view of the spray gun 10 with a spray gun filter according to the invention.

(49) FIG. 11 shows an exploded view of part of the spray gun 10 with the spray gun filter according to the invention.

(50) FIG. 12 shows part of a coating system, with which the spray gun filter according to the invention is installed in a tube line 26, 30, via which the spray gun 10 is supplied with coating material. The spray gun filter according to the invention is located in a filter housing 28, which has a coupling 29 on the inlet side for a further material tube 30 and has a further coupling 27 on the outlet side for a second material tube 26. The coating material to be filtered is pumped out from a storage container 32 using a feed pump 31 and is fed to the spray gun filter according to the invention via the first material tube 30. The material filtered through the spray gun filter is transported to the spray gun 10 via the second material tube 26. The second material tube 26 is likewise equipped with a coupling 25 in order to connect it to the spray gun 10.

(51) The spray gun filter according to the invention therefore does not have to be a component of the spray gun 10, but also can be arranged in the tube line 26, 30.

(52) The embodiment shown in FIG. 12 has the advantage that the spray gun 10 is even lighter. The user does not have to lift either the housing for the spray gun filter or the spray gun filter itself or the coating material located in the spray gun filter. The coating process is more comfortable and less tiring.

(53) The above description of the exemplary embodiments ac-cording to the present invention is used merely for illustrative purposes and not for the purpose of limiting the invention. Various changes and modifications are possible within the scope of the invention without departing from the scope of the invention and equivalents thereto. For example, the embodiments of the spray gun filter shown in FIGS. 6 to 8 can thus also be used for the spray gun 10. The individual features of the embodiments of the spray gun filter shown in FIGS. 3 to 8 can also be combined with one another in a manner different from that shown in the figures. For example, the second, third and fourth embodiment may thus have, externally, a cylindrical portion 8 and a conical portion 9.

LIST OF REFERENCE SIGNS

(54) 1 filter support 1.1 outlet openings 1.2 filter head 1.3 inlet 1.4 lip seal 1.5 supporting element 2 filter fabric 2.1 inner face 2.2 outer face 3 weld seam 4 weld seam 5 sleeve 5.4 lip seal 6 channel 7 channel 8 cylindrical portion 9 conical portion 10 spray gun 11 grip 12 upstream part of the filter housing 13 hinge joint 13.1 coupling 14 spring 15 seal 16 downstream part of the filter housing 16.1 shoulder 16.2 material channel 17 releasable connection 18 seal 19 seal 20 connecting sleeve 22 sleeve 22.2 filter head 22.3 inlet 22.4 lip seal 22.5 lip seal 22.6 outlet opening 23 sleeve 23.2 filter head 23.3 inlet 23.4 lip seal 23.5 lip seal 23.6 outlet opening 23.7 longitudinal groove in the sleeve 24 interior of the spray gun filter 25 coupling 26 material tube 27 coupling 28 filter housing with spray gun filter 29 coupling 30 material tube 31 feed pump 32 storage container with coating material F direction of flow of the liquid D2 diameter at the filter head D3 diameter at the inlet 100 spray gun filter 101 filter support 102 filter fabric 103 channel 104 outlet openings 105 interior 106 upstream interior 110 spray gun 111 spring 112 filter housing 116 filter housing