Environmentally responsive fibers and garments
10383375 ยท 2019-08-20
Assignee
Inventors
Cpc classification
D01F8/00
TEXTILES; PAPER
Y10T442/3122
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/2929
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
D01D5/24
TEXTILES; PAPER
Y10T428/2931
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
D01D5/253
TEXTILES; PAPER
Y10T442/444
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T442/3146
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
D01F8/00
TEXTILES; PAPER
A41D31/14
HUMAN NECESSITIES
D01D5/24
TEXTILES; PAPER
Abstract
The present invention relates to a dynamic fiber/yarn capable of changing in response to external stimuli. The fiber/yarn in accordance with the present invention undergoes a radial symmetric change. The fiber/yarn in accordance with the present invention may be heat sensitive, moisture sensitive, magnetic field sensitive, electromagnetic field sensitive, etc.
Claims
1. A stimuli-sensitive composite fiber comprising at least two different types of polymer materials: a stimuli-sensitive polymer material capable of undergoing a cross-sectional reversible and radially symmetric physical change, the stimuli-sensitive polymer material being located at a core of the stimuli-sensitive composite fiber, the stimuli-sensitive polymer material comprising a first cross-sectional and radially symmetric shape in the absence of an external stimulus and a second cross-sectional and radially symmetric shape in the presence of the external stimulus; and a second polymer material having a third cross-sectional and radially symmetric shape in the absence of the external stimulus and a fourth cross-sectional and radially symmetric shape in the presence of the external stimulus, wherein a transition from the third cross-sectional and radially symmetric shape to the fourth cross-sectional and radially symmetric shape in the second polymer material is induced by the change from the first cross-sectional and radially symmetric shape to the second cross-sectional and radially symmetric shape of the stimuli-sensitive polymer material.
2. The stimuli-sensitive composite fiber of claim 1, wherein the stimuli-sensitive polymer material transitions from the first cross-sectional and radially symmetric shape to the second cross-sectional and radially symmetric shape in response to heat.
3. The stimuli-sensitive composite fiber of claim 1, wherein the stimuli-sensitive polymer material transitions from the first cross-sectional and radially symmetric shape to the second cross-sectional and radially symmetric shape in response to moisture.
4. The stimuli-sensitive composite fiber of claim 1, wherein the stimuli-sensitive polymer material transitions from the first cross-sectional and radially symmetric shape to the second cross-sectional and radially symmetric shape in response to an electromagnetic field.
5. The stimuli-sensitive composite fiber of claim 1, wherein the stimuli-sensitive polymer material and the second polymer material comprise polyesters.
6. The stimuli-sensitive composite fiber of claim 1, wherein the third cross-sectional and radially symmetric shape of the second polymer material comprises protrusions that change position in response to a force exerted by the second cross-sectional and radially symmetric shape of the stimuli-sensitive polymer material on the third cross-sectional and radially symmetric shape of the second polymer material, to form the fourth cross-sectional and radially symmetric shape of the second polymer material.
7. The stimuli-sensitive composite fiber of claim 1, wherein the stimuli-sensitive composite fiber further comprises a finish layer on at least a portion of a perimeter of the stimuli-sensitive composite fiber.
8. The stimuli-sensitive composite fiber of claim 1, wherein the stimuli-sensitive polymer material is a first color and wherein the second polymer material is a second color.
9. The stimuli-sensitive composite fiber of claim 8, wherein the reversible physical change in the stimuli-sensitive polymer material induces a reversible color change in the stimuli-sensitive composite fiber from the first color of the stimuli-sensitive polymer material to the second color of the second polymer material.
10. A garment comprising a stimuli-sensitive composite fiber capable of undergoing a cross-sectional and radially symmetric reversible physical change, the stimuli-sensitive composite fiber's cross-sectional area comprising: a first material at a core of the stimuli-sensitive composite fiber, the first material capable of undergoing a physicochemical change in response to an external stimulus, wherein the first material comprises a first cross-sectional and radially symmetric shape in the absence of the external stimulus, and wherein the first material comprises a second cross-sectional and radially symmetric shape in the presence of the external stimulus; and a second material comprising a third cross-sectional and radially symmetric shape in the absence of the external stimulus and a fourth cross-sectional and radially symmetric shape in the presence of the external stimulus, wherein the second material is adjacent to the first material, and wherein in the presence of the external stimulus, the physicochemical change in the first material causes a mechanical shift in the second material from the third cross-sectional and radially symmetric shape to the fourth cross-sectional and radially symmetric shape.
11. The garment of claim 10, wherein the stimuli-sensitive composite fiber further comprises a finish layer on at least a portion of a perimeter of the stimuli-sensitive composite fiber.
12. The garment of claim 10, wherein the first material undergoes the physicochemical change in response to heat.
13. The garment of claim 10, wherein the first material undergoes the physicochemical change in response to moisture.
14. The garment of claim 10, wherein the first material undergoes the physicochemical change in response to an electromagnetic field.
15. The garment of claim 10, wherein the first material and the second material comprise polyesters.
16. A stimuli-sensitive composite fiber capable of undergoing a cross-sectional and radially symmetric reversible physical change, the stimuli-sensitive composite fiber's cross-sectional area comprising: a first material at a core of the fiber, the first material capable of undergoing a physicochemical change in response to an external stimulus, wherein the first material comprises a first cross-sectional and radially symmetric shape in the absence of the external stimulus, and wherein the first material comprises a second cross-sectional and radially symmetric shape in the presence of the external stimulus; and a second material that is adjacent to the first material, and wherein in the presence of the external stimulus, the physicochemical change in the first material causes a mechanical shift in the second material from a third cross-sectional and radially symmetric shape to a fourth cross-sectional and radially symmetric shape.
17. The stimuli-sensitive composite fiber of claim 16, wherein the first material undergoes the physicochemical change in response to heat.
18. The stimuli-sensitive composite fiber of claim 16, wherein the first material undergoes the physicochemical change in response to moisture.
19. The stimuli-sensitive composite fiber of claim 16, wherein the first material undergoes the physicochemical change in response to an electromagnetic field.
20. The stimuli-sensitive composite fiber of claim 16, wherein the stimuli-sensitive composite fiber further comprises a finish layer on at least a portion of a perimeter of the stimuli-sensitive composite fiber.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
(1) The present invention is described in detail below with reference to the attached drawing figures, wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(10) The present invention relates to a novel fiber that undergoes radial physicochemical and a mechanical change in response to an external stimulus and yarns, textiles, fabrics, garments and/or articles of manufacture incorporating such fibers. The stimulus can be a change in temperature, moisture, the presence of an electromagnetic field, or a magnetic field, etc., to mention a few examples.
(11) In reference to
(12) For example, in the fiber shown in
(13) The second polymer material 120 of the present example may generally have a shape that may form discrete hollow diamond shaped structures ending in two horn-like protrusions. For example, first leg 122 and first extension 124 may meet at a first apex 123 at a first angle, with a first protrusion 121 extending from first extension 124. Similarly, second leg 126 and second extension 128 may meet at a second apex at a second angle, with a second protrusion 129 extending from second extension 128. The hollow diamond shape may be mechanically engaged with the first polymer material 130 in each of the gaps between the arms of the first shape 101 of the first polymer material 130, for example at first arm 132 and first leg 122 and at second arm 134 and second leg 126. Since the first polymer material 130 and the second polymer material 120 are mechanically engaged, when the first polymer material 130 expands or contracts in response to an external stimulus, the hollow diamond shapes comprising the second polymer material 120 may be compressed (when the first material 130 expands) or released (when the first material 130 contracts) resulting in a mechanical motion that may be transmitted from, for example, first leg 122 and second leg 126 to first extension 124 and second extension 128, to ultimately move the horn like protrusions 121, 129 formed by the second material 120 to a first open position 104 (when the first material 130 is contracted) to a second closed position 102 (when the second material 120 is expanded). Any number of additional structures may be used in a fiber in accordance with the present invention. In other words, the changes induced by an external stimulus in the core first polymer material 130 start a chain reaction that effects a radial change throughout the whole length of the fiber, which in turn may alter the properties of a fabric/textile when the fiber is woven or knitted into a fabric/textile for use in the manufacture of articles of clothing, bags, protective cases, or any other type of article accommodating the type of fabric/textile woven from the fiber in accordance with the present invention.
(14) References to materials or structures as first or second or the like are for purposes of description only, and do not imply primacy or order of creation, importance, or any consideration other than ease of description and understanding of a particular example. For example, while the example of
(15) Now, in reference to
(16) The third polymer material 110 may comprise a sacrificial polymer that may be dissolvable without damaging the other polymers that make up the fiber. For example, if the first 130 and second 120 polymer materials are resistant to acid, the sacrificial third polymer material 110 may comprise a polymer that is dissolvable in an acid bath so that it may be easy to remove; or if the first 130 and second 120 polymer materials are base-resistant, the sacrificial third polymer material 110 may be a base-soluble polymer material. In a different example, the filler polymer material 110 may comprise a water soluble polymer so that it may be easily removed through washing with water, etc. Once the sacrificial third polymer material 110 is removed, the active cross-section form 202 of the fiber in accordance with the present invention is obtained.
(17) The sacrificial third polymer material 110 may be removed from the fiber before forming a yarn and/or before weaving/knitting a fabric/textile from a fiber or a yarn incorporating the fiber. Alternatively, sacrificial third polymer material 110 may be removed after a fabric/textile has been woven or knitted from the fiber in accordance with the present invention, or the sacrificial polymer material 110 may be removed after the fabric/textile has been used to produce an article of manufacture. The sacrificial polymer material 110 may be removed selectively along a fiber, fabric/textile, and/or article of manufacture to create zones with different adaptability to environmental changes. In other words, the filler polymer material 110 may be removed in any step following the manufacture of the fiber in accordance with the present invention and the removable step may be adjusted according to the needs in the processing steps that follow.
(18) Many different polymer materials that have the ability to contract and expand in response to an external stimulus may be used as the core first polymer material 130. For example, a magnetorheological polymer material may be used as the core first polymer material 130. The core magnetorhelological material may be a suspension of magnetic particles, or nanoparticles, where the suspension may be capable of undergoing a physical change in response to a magnetic field stimulus. For example, in known fluid magnetorheological materials, the viscosity of the fluid may increase at a predictable and proportional rate to the strength of the magnetic field applied, as the magnetic particles arrange themselves in the direction of the magnetic field. In the case of polymeric magnetorheological materials, the area occupied by the polymer may increase and decrease (expand or contract) in response to the presence or absence of a magnetic field. The magnetorheological material may be expanded in its off state and may contract in its on state when a magnetic field may be applied and the particles arrange themselves in the direction of the magnetic field.
(19) If a magnetorheological material is used as the core first polymer material 130 in the fiber in accordance with the present invention, the fiber may microscopically radially change by applying a magnetic field on a fabric/textile incorporating this fiber. Referring to
(20) The changes observable in the macroscopic change as an addition of all the microscopic changes happening at the fiber level may be observable when the fiber is incorporated into a fabric/textile. The macroscopic changes observed in a fabric/textile may be, for example, color changes (by employing different colored polymer materials as the first core polymer material and second mechanically engaged polymer material), level of insulation changes (by changing the pore size of the fabric/textile), fabric/textile feel changes (by shielding or exposing different polymer materials to the surface), etc. The changes may be controllable by the user since the magnetic field may be applied by the user by, for example, waving a physical magnet over the fabric/textile. As the magnetic field fades away, the first polymer material 130 may slowly revert back to its off state, which in turn, may return the original properties to the fabric/textile.
(21) In a different example, the garment, or article of manufacture comprising a magnetorheological fiber in accordance with the present invention, may be engineered with electromagnetic field generating probes that may be turned on or off by providing a source of electricity such as a battery. In this example, a user may additionally be able to control the length of time desired for the change to take effect.
(22) The magnetorheological properties of a fabric/textile incorporating a fiber in accordance with the present invention may be better understood in reference to
(23) In a different example of a fiber in accordance with the present invention, a heat sensitive polymer material may be used as the core first polymer material 130. The heat sensitive polymer material may for example expand at temperatures slightly over normal body temperature, or any other temperature desired for the particular end purpose of a fabric/textile woven from a fiber in accordance with the present invention. Just as in the example presented above, for the use of magnetorheological polymer materials, a number of different changes, and a combination of changes may be manifested on a fabric/textile incorporating a fiber in accordance with the present invention. For example, both a color change and a change in the level of insulation may be observable in a garment in response to the wearer's body temperature increasing due to physical exertion. For example, if the first core polymer material 130 and the second mechanically engaged polymer material 120 shown in the example of
(24) In a different example the core first polymer material 130 may be a heat-sensitive polymer material, and the second mechanically engaged polymer material 120 may be a moisture wicking polymer material so that, for example, a garment 500 made from a fabric/textile 510 incorporating fibers in accordance with the present example may have altered moisture management properties as the body temperature and perspiration of a wearer increases with increased physical exertion. This may be better understood in reference to
(25) In a different example, the core first polymer material 130 may be a moisture sensitive polymer material that may expand or contract in response to the presence or absence of moisture, either from body perspiration or, alternatively, from environmental sources, such as rain, fog, etc. If the fiber is made to be sensitive to perspiration, for example, a polymer that expands in response to the presence of moisture may be used for the core first polymer material 130 to decrease the level of insulation, and a moisture wicking polymer material may be used as the second mechanically engaged polymer material 120 to improve the moisture management properties of the fiber/yarn and fabric/textile incorporating the fiber.
(26) In
(27) The sacrificial polymer material 610 may be a polymer that may be dissolvable without damaging the other polymers that make up the fiber. For example, if the first polymer material 630 and second polymer material 620 are resistant to acid, the sacrificial polymer material 610 may comprise a polymer that is dissolvable in an acid bath so that it may be easy to remove; or if the first 630 and second 620 polymer materials are base-resistant, the sacrificial polymer material 610 may be a base-soluble polymer material. In a different example, the sacrificial polymer material 610 may comprise a water soluble polymer so that it may be easily removed through washing with water, etc. Once the sacrificial polymer material 610 is removed, the active cross-section form 602 of the fiber in accordance with the present invention may be obtained.
(28) In
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(30) Additional objects, advantages, and novel features of the invention will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art upon examination of the following, or may be learned by practice of the invention.
(31) From the foregoing, it will be seen that this invention is one well adapted to attain all the ends and objects hereinabove set forth together with other advantages which are obvious and which are inherent to the structure.
(32) It will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims.
(33) Since many possible uses may be made of the invention without departing from the scope thereof, it is to be understood that all matter herein set forth or shown in the accompanying drawings is to be interpreted as illustrative and not in a limiting sense.