Retaining device having hooks
10383407 ยท 2019-08-20
Assignee
Inventors
Cpc classification
A47C31/023
HUMAN NECESSITIES
B60N2/5825
PERFORMING OPERATIONS; TRANSPORTING
B29C44/1271
PERFORMING OPERATIONS; TRANSPORTING
B60N2/5833
PERFORMING OPERATIONS; TRANSPORTING
A44B18/0076
HUMAN NECESSITIES
International classification
A44B18/00
HUMAN NECESSITIES
B29C44/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A hooked retaining device (100) for defining at least a portion of a reception groove formed at the periphery of an article comprises a retaining element (10) made by injection molding. The retaining element has a first side wall (11) and a second side wall (12) that are spaced apart from each other in a lateral direction, and a base (20) connecting together said side walls (11, 12). The side walls (11, 12) and the base (20) define a retaining groove (14) that is open in a main direction (z) in order to receive a counterpart having hooks or loops. According to the invention, at least one of the side walls (11, 12) presents a plurality of hooks (30) adapted to co-operate with the counterpart, each hook (30) having at least one hooking portion oriented towards the base (20) of the retaining element (10).
Claims
1. A hooked retaining device for defining at least a portion of a reception groove formed at the periphery of an article, the retaining device comprising a retaining element made by injection molding, the retaining element having a first side wall and a second side wall that are spaced apart from each other in a lateral direction, and a base connecting together said side walls, said side walls and the base defining a retaining groove that is open in a main direction in order to receive a counterpart having hooks or loops, said retaining device being characterized in that at least one of the side walls presents a plurality of hooks adapted to co-operate with the counterpart, each hook having at least one hooking portion oriented towards the base of the retaining element, and wherein at least one hook of the plurality of hooks presents a taper in a plane orthogonal to the lateral direction with a first width at the junction between the hook and the base and a second width at a free end of the hook that is strictly smaller than the first width to form a draft angle.
2. A retaining device according to claim 1, wherein the base presents at least one opening between the first and second side walls.
3. A retaining device according to claim 2, further including at least one bottom element configured to be positioned between the first and second side walls in order to close the opening.
4. A retaining device according to claim 3, wherein the bottom element is an element that is distinct from the retaining element and fastened on said retaining element in order to close the opening.
5. A retaining device according to claim 3, wherein the bottom element is made integrally with the retaining element and constitutes a portion that can be folded between a disengaged position in which the opening in the base is disengaged and a closed position in which it closes the opening.
6. A retaining device according to claim 3, wherein the bottom element is made of a material that is different from the material of the side walls.
7. A retaining device according to claim 3, wherein the bottom element comprises a magnetic material.
8. A retaining device according to claim 1, wherein the retaining element comprises a magnetic material.
9. A retaining device according to claim 1, wherein the plurality of hooks defines at least two series of hooks that are spaced apart in the main direction, each hook of one series of hooks being offset relative to each hook of the other series of hooks in a longitudinal direction orthogonal to the main direction.
10. A retaining device according to claim 9, wherein at least two series of hooks form first and second rows extending in the longitudinal direction.
11. A retaining device according to claim 1, wherein each hook has at least two hooking heads oriented towards the base of the retaining element.
12. A retaining device according to claim 1, wherein each hook presents the taper in a plane orthogonal to the lateral direction to form the draft angle.
13. A retaining device according to claim 1, wherein at least one hook presents a second taper in a plane orthogonal to the main direction.
14. A retaining device according to claim 1, wherein the inside faces of the side walls of the retaining element present surfaces that are inclined relative to the main direction.
15. A retaining device according to claim 1, wherein at least one hook is provided with at least one hooking spike projecting from one of its cheeks.
16. A retaining device according to claim 1, further including a pedestal adapted to co-operate with the retaining element so as to cover the hooks of each side wall during molding.
17. A retaining device according to claim 16, wherein the pedestal has a magnetic portion adapted to co-operate by magnetic attraction with the retaining element and/or a bottom element.
18. An assembly comprising a retaining device according to claim 1, and a counterpart having hooks or loops arranged in the retaining groove in such a manner that the hooks or loops of said counterpart co-operate with the hooks of the retaining element in order to provide a self-gripping fastening.
19. An assembly comprising an article having a reception groove, and a retaining device according to claim 1 defining at least a portion of said reception groove.
20. An assembly according to claim 19, wherein the article is molded and the retaining device is overmolded by the molded article.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention can be well understood and its advantages appear better on reading the following detailed description of several embodiments given as non-limiting examples. The description refers to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EMBODIMENTS
(19) A retaining device 100 in a first embodiment is shown in particular in
(20) In the embodiment described below, the article having the retaining device 100 fastened thereto is a seat pad for a motor vehicle, which pad is made by molding.
(21) Nevertheless, this example is not limiting. The article to which the retaining device 100 is fastened may be any other article, possibly not even molded, that needs to be associated with a cover. It is also possible to envisage fastening the retaining device of the invention in a manner other than by overmolding, e.g. by adhesive, welding, mechanical assembly, clip-fastening, or any other appropriate fastening technique.
(22)
(23) In this example, a plurality of mutually spaced-apart retaining devices 100 are distributed along the rectilinear portions of the path. In conventional manner, they have the vehicle seat pad overmolded thereon. As described below, each of them is provided with hooks suitable for co-operating with loops or hooks of the gusset 103 in order to hold the cover 104 around the vehicle seat pad 101.
(24) A retaining device 100 in a first embodiment of the invention is shown in greater detail in
(25) The retaining device 100 comprises in particular a retaining element 10 obtained by an injection molding method, in particular using a thermoplastic material, together with a bottom element 70 that is fastened to the retaining element 10.
(26) As shown in
(27) The retaining element 10 forms an elongate element defining a front end 10a and a rear end 10b in a longitudinal direction y.
(28) In a transverse plane P1 of the retaining element 10 that is orthogonal to the longitudinal direction y, the side walls 11 and 12 and the base 20 define a retaining groove 14 of a generally U-shaped profile that is open in a main direction z of the retaining device 100 for the purpose of receiving a counterpart 103 with hooks or loops that is secured to the cover 104 (
(29) Below, a bottom side and a top side of the retaining device 100 are defined relative to this main direction z, the base 20 being situated at the bottom side and the longitudinal free edges 11c and 12c of the side walls 11 and 12 at the top side.
(30) In the particular example shown, the side walls 11 and 12 extend on either side of a plane of symmetry P2 of the retaining element 10. As shown in
(31) In the example shown, the means for connecting together the side walls 11 and 12 comprise two connection strips, respectively a front strip 21 and a rear strip 22 extending in the lateral direction x, which strips are substantially plane and orthogonal to said side walls 11 and 12. Each connection strip 21, 22 connects a (front or rear) longitudinal end of the first side wall 11 to the corresponding (front or rear) longitudinal end of the second side wall 12.
(32) In the example, the connection means between the first and second side walls 11 and 12 further include a perforated anchor portion 24 extending outside the side walls 11 and 12 and the connection strips 21 and 22. The anchor portion 24 extends orthogonally to the main direction z. It can be understood that once the vehicle seat pad 101 has been overmolded on the retaining device 100, the side walls 11 and 12 of the retaining element 10 run along the side walls of the reception groove 102. The anchor portion 24 is embedded in the molding material, thereby providing non-releasable fastening of the retaining element 10 to the pad 101.
(33) It should be observed that in various embodiments, the retaining element 10 may be anchored in the molded article 101 by other connection means, e.g. by adhesive, by welding, or indeed by the fact that while performing the method of foaming the article 101 the foam can adhere to the material constituting the side walls 11 and 12 and/or the anchor portion 24, which material may be acrylonitrile butadiene styrene (ABS).
(34) As shown in
(35) In order to fasten the cover 104 to the retaining device 100, the retaining element 10 is provided with a plurality of hooks 30 that, in this example, project from the inside face of each side wall 11, 12. Each hook 30 is adapted to co-operate with a counterpart, in this example the gusset 103 having hooks or loops, which counterpart is inserted in the retaining groove 14, as shown in
(36) In this example, all of the hooks 30 are of generally similar shape. Nevertheless, it is possible to envisage that the hooks in a single retaining device present shapes that are different, e.g. such as those shown in
(37) As shown in
(38) As shown in
(39) The axis x1 of a hook 30 is generally defined as an axis parallel to the lateral direction x of the retaining element 10 and passing through the middle of the base of the hook 30.
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(41) In such a plane, it is possible to define a limit line DL of the hooking head 33, which line is a line parallel to the lateral direction x, and starting from the axis x1 of the hook 30 and going towards the base 20, it is the first line to intersect the envelope curve of the hook 30 at two points. The hook portion on the side of this line DL that is closer to the base 20 of the retaining element and that is further from the lateral wall 11 constitutes the hooking head 33.
(42) As shown in
(43) Each hook 30 thus defines a retention cavity (or reception cavity) 36 that is open towards the base 20 of the retaining element 10 and that is adapted to receive a hook or a loop of the counterpart 103.
(44) Once engaged in the retention cavity 36, the hook or the hook of the counterpart 103 is retained in the main direction z, and also in the lateral direction x of the retaining element 10.
(45) In the projection plane of
(46) The depth of the retention cavity 36 is written z36. It is measured along the main direction z of the retaining device 10 between the above-mentioned low point PB of the hook 30 and the high point PH of the bottom face of the hook 30 that faces towards the base 20 (in other words the point of this base that is farthest from the base 20 in the main direction z, and that is arranged between the side wall and the low point PB).
(47) In
(48) The width and length dimensions of each hook 30, and the dimensions of its retention cavity 36, determine proper retention of the counterpart 103.
(49) The maximum width of a hook, written y30 in
(50) The maximum width of a hook, written x30, is measured in the lateral direction x of the retaining device 10, going from the side wall 11 from which the hook 30 projects.
(51) The ratio x30/y30 is preferably greater than or equal to , and more preferably greater than or equal to 1.
(52) In the example shown (see
(53) The spacing e of two hooks 30 in a given row (i.e. the space between the respective midplanes P3 of two adjacent hooks) is constant and identical for both rows 31 and 32.
(54) The two rows 31 and 32 of the hooks 30 are offset in the longitudinal direction y by a distance e/2, such that each hook 30 of a row 31 is offset relative to each hook 30 of the other row 32 in the longitudinal direction y. Two hooks of two adjacent rows therefore do not overlap in the main direction z.
(55) Nevertheless, the particular arrangement described above is not limiting, as can be seen from other examples that are shown in the present application.
(56) While molding the vehicle seat pad, it is essential to avoid the hooks 30 being damaged or contaminated by the molding material.
(57) In this example, the bottom element 70 contributes to this result by preventing the molding material from penetrating via the opening 23 of the retaining element 10. In this example it is distinct from the retaining element 10 and is fitted thereon to close the opening 23 in the base 20.
(58) The bottom element 70 may be fastened to the retaining element 10 by adhesive, welding, mechanical assembly, clip-fastening, or any other appropriate fastening technique. It may be made of a material that is identical to or different from the material constituting the retaining element 10.
(59) In a fifth embodiment shown in
(60) In order to protect the hooks while molding the vehicle seat pad, thereby preserving their gripping properties, the retaining device may also include a pedestal 80 of the type shown in
(61) The pedestal 80 is adapted to co-operate with the retaining element 10 and possibly with the bottom element 70 during molding of the pad 101. As shown in
(62) In order to enable the pedestal 80 to co-operate with the retaining element 10, as shown in
(63) In the example shown, the bearing zone 30 of the retaining element 10 has a first central bearing zone 41 running along the top longitudinal edge 11c of the first side wall 11 and a second central bearing zone 42 running along the top longitudinal edge 12c of the second side wall 12 (
(64) In the particular example shown, the bearing zone 40 also has a front bearing zone 40a extending at its front end 10a, substantially from the top edge 11c of the first side wall 11 to the top edge 12c of the second side wall 12 of the retaining element 10, passing via the connection strip 21.
(65) In the same manner, the bearing zone 40 has a rear bearing zone 40b extending at its rear end 10b substantially from the top edge 11c of the first side wall 11 to the top edge 12c of the second side wall 12 of the retaining element 10, passing via the connection strip 22.
(66) In the particular element shown, the front and rear bearing zones 40a and 40b and the central bearing zones 41 and 42 form a closed outline surrounding all of the hooks 30 of the retaining element 10.
(67) As shown in
(68) More precisely, and as mentioned above, the pedestal 80 is adapted to co-operate by its complementary shape with the bearing zone 40 of the retaining element 10.
(69) In the assembled position, the side faces 81 and 82 of the pedestal 80 are in contact with the side walls 11 and 12, and in particular with the first and second central bearing zones 41 and 42 and also with a portion of the front and rear bearing zones 40a and 40b at the ends of the retaining element 10.
(70) The top 83 of the pedestal comes to bear against the connection strips 21 and 22.
(71) In another embodiment, the distance between the central bearing zones 41 and 42 of the retaining element 10 is slightly less than the distance between the side faces 81 and 82 of the pedestal 80, said distances being measured at rest (i.e. in the non-assembled position) and in the lateral direction x. The side walls 11 and 12 are then adapted to flex elastically apart from each other so as to be capable of receiving between them the pedestal 80 and ensure continuous contact between the pedestal 80 and each of the side walls 11 and 12 over at least the entire length of the retaining element 10 that is occupied by the hooks 30, and preferably over substantially the entire length of the retaining element 10.
(72) As shown in
(73) Advantageously, one of the pedestal 80 and the bottom element 70 includes a magnetized portion, while the other of the pedestal 80 and the bottom element 70 includes a portion that is magnetic or not magnetized. In this way, by attracting each other, the pedestal 80 and the bottom element 70 are held in a position that guarantees that the retaining groove 14 is sealed from the outside while the article 101 is being molded.
(74) In the example shown, the bottom element 70 is made of stainless steel and in the vicinity of its top 83, the pedestal 80 has a magnetized portion 88.
(75) When a plurality of retaining elements are overmolded by a single article in order to be fitted in a common reception groove of said article, it is possible to provide a long continuous pedestal 80 having a plurality of insertion zones 84 as defined above, each suitable for co-operating with a respective retaining element 10.
(76) As mentioned above, the retaining element 10 of the invention is made by an injection-molding method, in particular molding a thermoplastic material.
(77) A molding device 50 suitable for use in fabricating it, and the corresponding method of fabrication are described below with reference to
(78) The molding device 50 shown in
(79) The top and bottom shells 51 and 52 are shaped so that their inside walls, once assembled together, define a mold cavity 56, in this example having the shape of the retaining element 10. In the assembled position of the mold portions 51 and 52, and as shown in
(80) The top shell 51 thus includes surfaces 53a and 53b that are complementary to the top portions of the first and second side walls 11 and 12 situated above the hooks 30, and to a top portion of each hook 30.
(81) In similar manner, the bottom shell 52 inside the mold cavity 56 forms a projection 59 having surfaces 54a and 54a complementary to the bottom portions of the first and second side walls 11 and 12 situated under the hooks 30, and to a bottom portion of each hook 30.
(82) In order to mold the retaining element 10, the top and bottom shells 51 and 52 are assembled together to form the mold 50.
(83) A molding material, generally a thermoplastic material, is injected through at least one injection hole 55 provided in one or the other of the shells 51 and 52 constituting the mold so as to fill the inside space 56 of the mold 50.
(84) The shells 51 and 52 are held in the assembled position until the molding material has hardened. Thereafter they are moved apart from each other in a direction corresponding to the main direction z of the retaining element 10, thereby releasing the retaining element 10.
(85) It can thus be understood that the opening 23 formed in the base 20 of the retaining element 10 is defined by the projection 59 of the bottom shell 52.
(86) As shown in
(87) Such a method of molding each hook 30 in at least two portions enables hooks 30 to be formed that are oriented towards the base 20 of the retaining element 10 while considerably limiting stresses during unmolding. It also makes it possible to widen the potential shapes for the hooks 30 considerably.
(88) The retaining element 10 obtained by the above-described molding method has draft angles that are described below resulting from the shape of the shells 51 and 52.
(89) As shown in
(90) Each hook 30, 30 also has respective draft angles of different orientations in its top and bottom portions.
(91) As shown in
(92) In the example described, each hook 30 of the top row 31 is thus split into two portions, a top portion and a bottom portion presenting draft angles with opposite orientations. Over a top portion formed by the top shell 51, and in a plane orthogonal to the lateral direction x, the hook has a draft angle such that the distance between the cheeks 30a and 30b, as measured in the longitudinal direction y, decreases progressively going towards the top of the retaining element 10.
(93) In a bottom portion formed by the bottom shell 52 and including the head of the hook (i.e. its distal end), the draft angle of the hook 30 is inverted: the spacing between the cheeks 30a and 30b decreases progressively towards the bottom of the retaining element 10.
(94) As can be seen in
(95) A hook 30 of the bottom row 32 presents a draft angle in a plane orthogonal to the lateral direction x such that the distance between its cheeks 30a and 30b as measured in the longitudinal direction y decreases progressively going towards the bottom of the retaining element 10, over the entire height of the hook 30. In a plane orthogonal to the main direction z, the hook 30 presents a draft angle such that the distance between the cheeks 30a and 30b as measured in the lateral direction x decreases progressively on going away from the side wall 11 of the retaining element 10 from which the hook 30 projects.
(96) Alternative hook shapes suitable for use in a retaining device 100 of the present description are shown in
(97) Elements that are identical or similar to those described above are referenced in the description below and in the corresponding figures by the same respective numerical references plus 100, 200, or 300.
(98) In
(99) In the example shown, the hooking head 133a farther from the side wall 111 from which the hook 130 projects is shorter than the second hooking head 133b so as to hook onto loops of the counterpart at different levels along the main axis z.
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(101) In the example shown, the distance between the first and second cheeks 230a and 230b of the hooks 230 decreases progressively to become zero or almost zero at the distal end of the hook 230.
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(103) In a variant, a hook could have only one spike projecting from only one of its cheeks.
(104) In another embodiment shown in