Device and method for receiving, transporting, and dispensing film bags
10384892 · 2019-08-20
Inventors
Cpc classification
B65H5/12
PERFORMING OPERATIONS; TRANSPORTING
B65H3/30
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/191
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/264
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H5/02
PERFORMING OPERATIONS; TRANSPORTING
B65H3/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a device for receiving, transporting, and dispensing film bags, comprising a film bag magazine with multiple parallel magazine shafts and two circulating conveyor belt devices which can be driven independently of each other and which comprise film bag receiving areas arranged thereon, said conveyor belt devices circulating about two common axes. The two axes are designed to be drivable independently of each other, and each axis drives one of the two conveyor belt devices. The invention further relates to a method for receiving, transporting, and dispensing film bags by means of the device for receiving, transporting, and dispensing film bags.
Claims
1. Device for receiving, transporting, and dispensing film bags, having: a film bag magazine with multiple parallel magazine shafts for providing the film bags, characterized by two circulating conveyor belt devices which can be driven independently of each other, with film bag receiving areas arranged thereon which circulate about two common axes, wherein the two axes are drivable independently of each other and each axis drives one of the two conveyor belt devices; a first drive device which is rotatable about one of the two axes, the so-called first axis, and drivable by the first axis, and a second drive device which is rotatable about the other one of the two axes, the so-called second axis, and drivable by the second axis; a first deflection device which is rotatable about the second axis without being drivable by the second axis, and a second deflection device which is rotatable about the first axis without being drivable by the first axis, wherein at the first circulating conveyor belt device, a first number of film bag receiving areas is arranged, the first circulating conveyor belt device extends around the first drive device and around the first deflection device, and is drivable by the first drive device, wherein the film bag receiving areas are positionable underneath the magazine shafts for receiving the film bags in a film bag receiving position, and wherein at the second circulating conveyor belt device, a second number of film bag receiving areas is arranged and extends around the second drive device and around the second deflection device and is drivable by the second drive device, wherein the film bag receiving areas are positionable underneath the magazine shafts for receiving the film bags in the film bag receiving position.
2. Device according to claim 1, wherein the first conveyor belt device comprises one or multiple conveyor belts.
3. Device according to claim 1, wherein the second conveyor belt device comprises one or multiple conveyor belts.
4. Device according to claim 1, wherein the first number of film bag receiving areas arranged at the first conveyor belt device is configured as one or multiple film bag transport modules.
5. Device according claim 1, wherein the second number of film bag receiving areas arranged at the second conveyor belt device is configured as one or multiple film bag transport modules.
6. Device according to claim 1, furthermore comprising a transfer wheel in a film bag dispensing position, configured to receive film bags from the film bag receiving areas of the first conveyor belt device or the second conveyor belt device, respectively.
7. Method for receiving, transporting, and dispensing film bags with the device according to claim 1, including the steps of: providing film bags in the magazine shafts of the magazine, moving the film bag receiving areas of the first conveyor belt device by means of the first drive device to a film bag receiving position, stopping the first conveyor belt device when film bag receiving areas of the first conveyor belt device are in a film bag receiving position, and transferring film bags from the magazine shafts to the film bag receiving areas of the first conveyor belt device, when the film bag receiving areas of the second conveyor belt device are in the film bag dispensing position, dispensing the film bags of the film bag receiving areas of the second conveyor belt device to a transfer wheel, upon transferring film bags from the magazine shafts to the film bag receiving areas of the first conveyor belt device, moving the film bag receiving areas by means of the first conveyor belt device to a film bag dispensing position, upon dispensing the film bags of the film bag receiving areas of the second conveyor belt device to a transfer wheel, moving the film bag receiving areas by means of the second conveyor belt device by means of the second drive device to the film bag receiving position, when the film bag receiving areas of the first conveyor belt device are in the film bag dispensing position, dispensing the film bags of the film bag receiving areas of the first conveyor belt device to the transfer wheel, moving the film bag receiving areas of the second conveyor belt device by means of the second drive device to the film bag receiving position, stopping the second conveyor belt device and transferring film bags from the magazine shafts to the film bag receiving areas of the second conveyor belt device, upon dispensing the film bags of the first conveyor belt device to the transfer wheel, moving the film bag receiving areas of the first conveyor belt device by means of the first drive device to the film bag receiving position, and upon transferring film bags from the magazine shafts to the film bag receiving areas of the second conveyor belt device, moving the film bag receiving areas of the second conveyor belt device to the film bag dispensing position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The included Figures represent, by way of example, aspects of the invention for a better understanding and for illustrating the invention. In the drawings:
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DETAILED DESCRIPTION OF THE INVENTION
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(14) The first drive device circulates about a first axis 6, and the first drive roller 4 is driven by the first axis 6. At the first axis 6, a second deflection device with a second deflection roller 7 for the second conveyor belt device 3 is moreover arranged, the second deflection roller 7 not being driven by the first axis 6.
(15) Correspondingly, the second drive device circulates about a second axis 8, the second drive roller 5 being driven by the second axis 8. Moreover, a first deflection roller device with a first deflection roller 9 for the first conveyor belt device 2 is arranged at the second axis 8, the first deflection roller 9 not being driven by the second axis 8.
(16) Thus, the first and the second drive devices are drivable independently of each other, so that the first 2 and the second conveyor belt devices 3 may accordingly move independently of each other, in other words, they can have the same speed or different speeds. Moreover, the respective speeds may be varied in response to time.
(17) By way of example, the first 2 and the second conveyor belt devices 3 each comprise three film bag receiving areas 13, 14, 15; 10, 11, 12 forming a first film bag transport module 17 and a second film bag transport module 16. Adjacent film bag receiving areas 10-12; 13-15 of each film bag transport module 17; 16 each have the same distance d1 and are arranged on the respective conveyor belt device 2; 3 such that the distance d1 does not change during the movement of the respective conveyor belt devices 2; 3. The distance d1 is configured such that film bags may be transferred from a film bag magazine 18 to the film bag receiving areas.
(18) The device 1 moreover comprises the film bag magazine 18 with three magazine shafts 19, 20, 21 arranged in parallel in which (non-depicted) film bags are provided which are then transferred to film bag receiving areas 10-12; 13-15 arranged under the magazine shafts and may be finally dispensed to a transfer wheel.
(19) By the acting gravity, a film bag may fall from a magazine shaft 19-21 into a film bag receiving area 10-12; 13-15 arranged underneath, or the film bags may be transferred in a defined movement from the magazine shafts 19-21 to the film bag receiving areas 10-12; 13-15 arranged below them with a transfer device provided to this purpose.
(20) In
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(22) The film bags, that have been received from the film bag receiving areas in a film bag receiving position 27 in a batch operation while the conveyor belt device was standing still, are continuously dispensed in a film bag dispensing position 26, i.e. while the conveyor belt device is moving, to a transfer wheel 22 rotatable about the axis 23. From there, the film bags may be directly transferred to a spout welding machine and/or to a filling machine 24 that is rotatable about the axis 25.
(23) The method according to the invention that can be carried out with this device will be described with reference to
(24)
(25) The first conveyor belt device 29 is driven by a first drive device 35 with two first drive rollers 36, 37, and correspondingly, the second conveyor belt device 32 is driven by a second drive device 38 with two second drive rollers 39, 40.
(26) The first drive device 35 circulates about a first axis 41, and the two first drive rollers 36, 37 are driven by the first axis 41. At the first axis 41, a second deflection device 42 with two second deflection rollers 43, 44 for the second conveyor belt device 32 is moreover arranged, the two second deflection rollers 43, 44 not being driven by the first axis 41.
(27) Correspondingly, the second drive device 38 circulates about a second axis 45, the two second drive rollers 39, 40 being driven by the second axis 45. Moreover, a first deflection roller device 46 with two first deflection rollers 47, 48 for the first conveyor belt device 29 is arranged at the second axis 45, the two first deflection rollers 47, 48 not being driven by the second axis 45.
(28) The first 35 and the second drive devices 38 are therefore drivable independently of each other, so that the first 29 and the second conveyor belt devices 32 correspondingly move independently of each other.
(29) By way of example, the first 29 and the second conveyor belt devices 32 each comprise three film bag receiving areas 49, 50, 51; 52, 53, 54 forming a first film bag transport module 55 and a second film bag transport module 56, respectively. Adjacent film bags 49-51; 52-54 of a film bag transport module 55; 56 each have the same distance d2, and the film bag transport modules are arranged on the respective conveyor belt device 29; 32 such that the distance d2 does not change during the movement of the respective conveyor belt devices 29, 32. The distance d2 is designed such that film bags from a film bag magazine 18 may be transferred to film bag receiving areas located in the film bag receiving position.
(30) The device 28 according to the invention furthermore comprises, just as the first embodiment of the device 1, a film bag magazine 18 with three magazine shafts 19, 20, 21 arranged in parallel which was already described in
(31) In
(32) In
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(34) The first conveyor belt device 2, which is driven by means of the first axis 6 and on which the first film bag transport module 17 is arranged, cannot be seen in the plan view as it is located underneath the second conveyor belt device 3 as viewed in the direction of the axes 6, 8. The first film bag transport module 17 is positioned, with respect to the second conveyor belt device 3, such that it is not influenced by a movement of the second conveyor belt device 3. The same applies to the second film bag transport module 16 with respect to the first conveyor belt device 2.
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(36) The first conveyor belt device 29, which is driven by means of the first axis 41, cannot be seen in the plan view as it is located underneath the second conveyor belt device 32 as viewed in the direction of the axes 40, 41. The first film bag transport module 55 is arranged on the second conveyor belt device 29. The first film bag transport module 55 is positioned, with respect to the second conveyor belt device 32, such that it is not influenced by a movement of the second conveyor belt device 32. The same applies to the second film bag transport module 56 with respect to the first conveyor belt device 29.
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(38) At the second conveyor belt device 3, two second film bag transport modules 59, 60 are arranged. The term second film bag transport modules 59, 60 is to clarify here that these two film bag transport modules 59, 60 are part of the second conveyor belt device 3; thus, there is a first second transport module 59 and a second second transport module 60. The two first film bag transport modules 57, 58 are positioned with respect to the second conveyor belt device 3 such that they are not influenced by a movement of the second conveyor belt device 3. The same applies to the two second film bag transport modules 59, 60 with respect to the first conveyor belt device 2.
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(41) The points in time explicitly represented by the four lines I, II, III, IV are represented in
(42) Corresponding to the shown speed characteristic over time, the first film bag transport module of the first conveyor belt device reaches the film bag receiving position at the point in time t0 and remains in this position until the point in time t2. The speed of the first conveyor belt device is zero in the period t0 to t2. In the film bag receiving position, film bags which are provided by the magazine are transferred to the film bag receiving areas arranged underneath.
(43) After the film bags have been transferred to the film bag receiving areas, the first conveyor belt device is initially accelerated, and then slowed down again before the first film bag transport module reaches the film bag dispensing position. The film bag dispensing position is reached by the first film bag transport module at the point in time t4 and left at the point in time t6. In the region of the film bag dispensing position, the first conveyor belt device and thus the first film bag transport module move at a constant speed. It is thus possible to dispense the film bags from the film bag receiving areas of the first film bag transport module to a transfer wheel.
(44) After the first film bag transport module has left the film bag dispensing position, the first conveyor belt device is accelerated at the point in time t6 and then slowed down again before the first film bag transport module has reached the film bag receiving position. The first film bag transport module is in the film bag receiving position at the point in time t8; the speed of the first conveyor belt device is zero. The empty film bag receiving areas of the first film bag transport module are again filled with film bags. The described steps can then be carried out again correspondingly.
(45) The second conveyor belt device is slowed down before the second film bag transport module reaches the film bag dispensing position. The film bag dispensing position is reached by the second film bag transport module at the point in time t1 and left at the point in time t3. In the region of the film bag dispensing position, the second conveyor belt device and thus the second film bag transport module move at a constant speed. The film bags of the film bag receiving areas may be transferred to the transfer wheel.
(46) After the second film bag transport module has left the film bag dispensing position, the second conveyor belt device is accelerated and slowed down again before the second film bag transport module reaches the film bag transfer position. The second film bag transport module is located in the film bag receiving position from the point in time t5 to the point in time t7. The speed of the second conveyor belt device is zero in the period t5 to t7. In the film bag receiving position, film bags which are provided by the magazine are transferred to the film bag receiving areas of the second film bag transport module arranged underneath.
(47) After the end of the transfer, the second conveyor belt device is first accelerated and then, before the second film bag transport module reaches the film bag dispensing position, slowed down again. The film bag dispensing position is reached by the second film bag transport module at the point in time t9, and the second conveyor belt device is moving at a constant speed. The described steps can then be carried out again correspondingly.
(48) For the use of a device according to the invention with two conveyor belt devices each including one film bag transport module, all magazine shafts 19-21 of the film bag magazine 18 are first equipped with film bags. The first film bag transport module 17 is moved, by means of the first conveyor belt device 2, to a region underneath the film bag magazine 18 and thereby under its magazine shafts, and then stopped when the film bag receiving areas 13-15 are positioned under the magazine shafts 19-21 such that one film bag each can be caused to fall out of a magazine shaft 19-21 into a film bag receiving area 13-15 arranged thereunder, or can be transferred to it.
(49) Since the first 17 and the second film bag transport modules 16 are drivable independently of each other, during the stopped movement of the first conveyor belt device 2, the second film bag transport module 16 may be moved to the film bag dispensing position by means of the second conveyor belt device 3, so that film bags of the second film bag transport module 16 may be dispensed to a transfer wheel 22 in the film bag dispensing position.
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(51) When the first film bag transport module 17 is filled with film bags, it is moved towards the film dispensing position and gradually dispenses the individual film bags to the transfer wheel 22 in a continuous operation. Already when the first film bag transport module 17 is leaving the film bag receiving position under the film bag magazine 18, the second film bag transport module 16 is moved from the film bag dispensing position to the film bag receiving position.
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(56) The points in time explicitly represented by the eight lines I, II, III, IV, V, VI, VII, VIII are represented in
(57) Corresponding to the shown speed characteristic over time, the first first film bag transport module of the first conveyor belt device reaches the film bag receiving position at the point in time t0 and remains in this position until the point in time t2. The speed of the first conveyor belt device is zero in the period t0 to t2. In the film bag receiving position, film bags which are provided by the film bag magazine are transferred to the film bag receiving areas of the first first film bag transport module arranged underneath. The second first film bag transport module is neither moving in the period t0 to t2; however, it is not located in the film bag receiving position.
(58) After the film bags have been transferred to the film bag receiving areas of the first first film bag transport module, the first conveyor belt device is accelerated at the point in time t2 and then slowed down again before the second first film bag transport module reaches the film bag receiving position at the point in time t4. The second first film bag transport module reaches the film bag receiving position at the point in time t4 and remains there until the point in time t6. The speed of the first conveyor belt device is zero in the period t4 to t6. In the film bag receiving position, film bags which are provided by the film bag magazine are transferred to the film bag receiving areas of the second first film bag transport module arranged underneath. The first first film bag transport module of the first conveyor belt device is neither moving in the period t4 to t6; it is not in the film bag receiving position during this time.
(59) After the film bags have been transferred to the film bag receiving areas of the second first film bag transport module, the first conveyor belt device is accelerated at the point in time t6 and then slowed down again before the first first film bag transport module reaches the film bag dispensing position at the point in time t9. While the first first film bag transport module is in the region of the film bag dispensing position in the period t9 to t11, the first conveyor belt device is moving at a constant speed. Thus, the film bags may be transferred from the film bag receiving areas of the first first film bag transport module to the transfer wheel.
(60) After the first first film bag transport module has left the film bag dispensing position, the first conveyor belt device is accelerated at the point in time t11 and then slowed down again before the second first film bag transport module reaches the film bag dispensing position at the point in time t12. While the second first film bag transport module is in the region of the film bag dispensing position in the period t12 to t14, the first conveyor belt device is moving at a constant speed to dispense the film bags from the film bag receiving areas of the second first film bag transport module to the transfer wheel.
(61) After the second first film bag transport module has left the film bag dispensing position at the point in time t14, the first conveyor belt device is accelerated at the point in time t14. When the first first film bag transport module reaches the film bag receiving position again at the point in time t16, the first conveyor belt device is slowed down. When the first first film bag transport module is in the film bag receiving position, the movement of the first conveyor belt device stops. The empty film bag receiving areas may then be filled again with film bags.
(62) Corresponding to the represented speed characteristic over time, the following characteristic results for the second conveyor belt device. Before the first second film bag transport module of the second conveyor belt device reaches the film bag dispensing position at the point in time t1, the second conveyor belt device is slowed down. While the first second film bag transport module is located in the region of the film bag dispensing position in the period t1 to t3, the second conveyor belt device is moving at a constant speed, so that the film bags may be transferred from the film bag receiving areas of the first second film bag transport module to the transfer wheel.
(63) After the first second film bag transport module has left the film bag dispensing position, the first conveyor belt device is accelerated at the point in time t3 and then slowed down again before the second second film bag transport module reaches the film bag dispensing position at the point in time t5. While the second second film bag transport module is in the region of the film bag dispensing position in the period t5 to t7, the second conveyor belt device is moving at a constant speed to transfer the film bags from the film bag receiving areas of the second second film bag transport module to the transfer wheel.
(64) After the second second film bag transport module has left the film bag dispensing position at the point in time t7, the second conveyor belt device is accelerated at the point in time t7. When the first second film bag transport module reaches the film bag receiving position again at the point in time t8, the second conveyor belt device is slowed down. If the first second film bag transport module is in the film bag receiving position, the movement of the second conveyor belt device stops. While the first second film bag transport module is located in the film bag receiving position in the period t8 to t10, the empty film bag receiving areas may be equipped again with film bags. The speed of the second conveyor belt device is zero in the period t8 to t10. The second second film bag transport module of the second conveyor belt device is neither moving in the period t8 to t10; however, it is not in the film bag receiving position.
(65) After the film bags have been transferred to the film bag receiving areas of the first second film bag transport module, the second conveyor belt device is accelerated at the point in time t10 and then slowed down again before the second second film bag transport module reaches the film bag receiving position at the point in time t13. The second second film bag transport module reaches the film bag receiving position at the point in time t13 and remains in it until the point in time t15. The speed of the second conveyor belt device is zero in the period t13 to t15. Film bags that are provided by the film bag magazine are transferred to the film bag receiving areas of the second second film bag transport module arranged thereunder. The first second film bag transport module is neither moving in the period t13 to t15; however, it is not in the film bag receiving position.
(66) After the film bags have been transferred to the film bag receiving areas of the second second film bag transport module, the second conveyor belt device is accelerated at the point in time t15 and then slowed down again before the first second film bag transport module reaches the film bag dispensing position again at the point in time t17.
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(69) The first second film bag transport module 59 is located in the film bag dispensing position, so that film bags may be dispensed to the transfer wheel 22. The second film bag conveyor device 3 is moving at a constant speed, i.e.
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(72) The first second film bag transport module 59 is on its way to the film bag receiving position, and the second second film bag transport module 60 is located in the film bag dispensing position, so that film bags may be transferred to the transfer wheel 22. The second film bag conveyor device 3 is moving at a constant speed, i.e.
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(75) The first first film bag transport module 57 is located in the film bag dispensing position, so that film bags may be transferred to the transfer wheel 22. The first film bag conveyor device 3 is moving at a constant speed, i.e.
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(78) The first first film bag transport module 57 is on its way to the film bag receiving position, and the second first film bag transport module 58 is located in the film bag dispensing position to transfer the film bags to the transfer wheel 22. The first film bag conveyor device 2 is moving at a constant speed, i.e.
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(80) While there have been shown and described fundamental novel features of the invention as applied to the preferred and exemplary embodiments thereof, it will be understood that omissions and substitutions and changes in the form and details of the disclosed invention may be made by those skilled in the art without departing from the spirit of the invention. Moreover, as is readily apparent, numerous modifications and changes may readily occur to those skilled in the art. Hence, it is not desired to limit the invention to the exact construction and operation shown and described and, accordingly, all suitable modification equivalents may be resorted to falling within the scope of the invention as claimed. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.