Differential scanning calorimetry method and apparatus
10386315 ยท 2019-08-20
Assignee
Inventors
- Vishal Patil (Westborough, MA, US)
- Ronan O'Brian (Westborough, MA, US)
- Edward A. Esposito (Westborough, MA, US)
- Ben E. Pattison (Westborough, MA, US)
Cpc classification
B01L7/52
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502784
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01L3/00
PERFORMING OPERATIONS; TRANSPORTING
B01L7/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method of determining thermal properties of a sample using differential scanning calorimetry (DSC), the method comprises injecting a first separation fluid, a sample plug, and a second separation fluid into a sample cell. The first separation fluid and the sample plug have a first separation interface, and the sample plug and the second fluid have a second separation interface. The method further comprises injecting a reference fluid into a reference cell, heating the sample cell and reference cell, and determining thermal properties of the sample using DSC analysis.
Claims
1. A method of determining thermal properties of a sample using differential scanning calorimetry (DSC), the method comprising: injecting a first separation fluid, a sample plug, and a second separation fluid into a sample cell, the first separation fluid and the sample plug having a first separation interface, and the sample plug and the second fluid having a second separation interface; injecting a reference fluid into a reference cell; heating the sample cell and reference cell; and determining thermal properties of the sample using DSC analysis, wherein the first separation fluid and the second separation fluid are liquids.
2. The method of claim 1, wherein the first separation fluid and the second separation fluid are immiscible with water.
3. The method of claim 1, comprising injecting a first carrier fluid and a second carrier fluid into the sample cell, the first carrier fluid having a first carrier interface with the first separation fluid, and the second carrier fluid having a second carrier interface with the second separation fluid.
4. The method of claim 1, wherein injecting the reference fluid comprises injecting a third separation fluid, a reference plug, and a fourth separation fluid into the reference cell, the third separation fluid and the reference plug having a third separation interface, and the reference plug and the fourth separation fluid having a fourth separation interface.
5. The method of claim 4, wherein injecting the reference fluid comprises injecting a third carrier fluid and a fourth carrier fluid into the sample cell, the third carrier fluid having a third carrier interface with the third separation fluid, and the fourth carrier fluid having a fourth carrier interface with the fourth separation fluid.
6. The method of claim 5, wherein at least one of the first, second, third, and fourth separation fluid is incompressible and/or inert.
7. The method of claim 5, wherein at least one of the first, second, third, and fourth separation fluid the separation fluid comprises a silicone oil.
8. The method of claim 1, wherein the volume of sample in the sample plug is between 5 l and 10 l.
9. The method of claim 1, wherein the sample comprises an aqueous solution, and wherein the concentration of sample in the aqueous solution is greater than 100 mg/ml.
10. The method of claim 3, comprising depressurising the sample cell to below the saturation pressure of the first or second carrier fluid after heating the sample cell.
11. The method of claim 10, comprising re-pressurising the sample cell to above the saturation pressure of the carrier fluid and again reducing the pressure in the sample cell again to below the saturation pressure of the carrier fluid.
Description
DETAILED DESCRIPTION
(1) The invention is described in further detail below by way of example and with reference to the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10) Other embodiments are intentionally within the scope of the invention as defined by the appended claims.
(11)
(12) Traditionally DSC systems have been used to measure T.sub.m of protein solutions at dilute protein concentrations in the order of 1 mg/ml. However as therapeutic protein solutions are formulated and delivered at higher and higher concentrations, there is a requirement for measuring T.sub.m at those relevant concentrations to screen molecules and formulation conditions for stability and efficacy.
(13) One issue which arises when working with protein solutions with concentrations in the order of 100 mg/ml is the formation of a solid protein gel when the sample is scanned at high temperatures, at or above T.sub.m of the protein molecule. This protein gel is a porous solid with low permeability to flow which makes it difficult for even aggressive cleaning solutions to reach the gel. To dislodge the solid gel from a coiled or straight capillary, a pressure gradient across the sample cell can be used. However the pressure force required to dislodge or break the gel is proportional to length of the tube occupied by the gel, and inversely proportional to the tube's radius.
(14) When running a thermal scan from 10-110 C. on a high concentration protein sample (Bovine serum albumin (BSA) of concentration 300 mg/ml) in Microcal VP-capillary DSC system (make: Malvern Instruments Inc.), it was found that even a pressure difference in order of 100 psi (690 kPa) across the protein gel was not enough to dislodge the gel. For this reason, it is conventionally recommended that the typical protein concentration in DSC measurements does not to exceed 10 mg/ml.
(15) A current solution to address this issue is to manually clean with fuming nitric acid, as discussed above. In this technique, firstly the DSC system is disconnected from the automated sample handling system. Then the operator, with a pipette, tries to remove as much gel as it is possible to reach from one end of the sample cell, and then drops nitric acid into the tube of the sample cell. The part of the gel accessible to nitric acid gets disintegrated and then the waste products are removed. The process of removing waste fluid and loading nitric acid is repeated multiple times until the complete gel plug is disintegrated. Completion of the process can take hours before all the gel from capillary DSC is removed. Use of fuming nitric acid is also laborious, tedious, and cannot be easily automated. For this reason, capillary DSC systems are generally not used for high concentration protein samples (i.e. with protein concentrations in the order of 100 mg/ml).
(16)
(17) The sample plug 201 comprises a small volume of a sample, such as a protein solution. The sample plug 201 is surrounded circumferentially by the tube of the sample cell 101, and axially by a first separation fluid 202a in front of the sample plug 201 in the direction of flow (indicated by arrow 211), and a second separation fluid 202b behind the sample plug 201 in the direction of flow. The interface between the sample plug 201 and the first separation fluid 202a defines a first separation interface 203a. The interface between the sample plug 201 and the second separation fluid 202b defines a second separation interface 203a. In other words, the sample plug 201 is sandwiched between the first separation fluid 202a and the second separation fluid 202b. The volume of the first separation fluid 202a may be the same as the volume of the second separation fluid 202b, or, as in the illustrated case, may be different.
(18) Typically, the first separation fluid 202a and the second separation fluid 202b will comprise the same fluid, although in some cases the first separation fluid 202a may be different to the second separation fluid 202b. The separation fluid is preferably immiscible with water. Typically the sample plug may comprise an aqueous sample solution, such as an aqueous protein solution. If the separation fluid is immiscible with water, this may maintain the first and second interfaces 203a, 203b. The sample is therefore held in the sample plug 201, with the first and second separation fluid 202a, 202b counteracting hydrodynamic dispersion of the sample plug 201. Here fluids are considered immiscible if the interface between them remains when transported in a capillary during injection.
(19) This arrangement allows the volume of sample to be reduced. Reducing the volume of a protein sample leads to a smaller protein gel plug, which is easier to break up and clean at the end of a measurement. The signal in a DSC measurement is proportional to the total amount of the sample. Low sample concentrations therefore require a larger volume than higher sample concentrations to produce a detectable signal.
(20) Current capillary DSC systems, such as Malvern Instruments Microcal VP-capillary DSC system, have a measurement volume of approximately 130 l. Such systems can be used to measure protein solutions of concentration in the order of 1 mg/ml. For higher concentrations of protein solutions (e.g. with protein concentrations in the order of 100 mg/ml) the measurement volume can be reduced, as the magnitude of the signal is proportional to the total amount of the sample. For example the volume of the sample plug can be between 5 l and 20 l, and in particular may be 10 l.
(21) The first and/or second separation fluid 202a, 202b may be incompressible, inert, and may exhibit no thermal phase change at the running conditions of the system 100. The first and/or second separation fluid 202a, 202b may for example be a silicone oil. A silicone oil can be any liquid polymerized siloxane with organic side chains, for example polydimethylsiloxane. The first and/or second separation fluid 202a, 202b may alternatively be air. Using a silicone oil rather than air may be preferable as issues like system compliance and sample evaporation at air-liquid interface are mitigated, and the fluid densities (or volumetric heat capacities) are more closely matched. In particular, the thermal expansion of air during DSC measurements may cause noise in the measured data due to movement of the sample. The appropriate immiscible fluid may be different for a different sample type.
(22) As shown in
(23) The first and second carrier fluid 204a, 204b may comprise the same fluid. Typically the first and second carrier fluid 204a, 204b may comprise water. In capillary DSC system, tests and calibrations are usually performed with water as the working fluid. If the first and second carrier fluid 204a, 204b was the same fluid as the first and second separation fluid 202a, 202b, for example if all four fluids were silicone oil, then the difference in thermal properties between the silicone oil and the calibration may cause incorrect results to be recorded. This may be avoided by using only a small amount of silicone oil as the separation fluid, and water as the carrier fluid, so that the majority of the fluid in the sample cell comprises water, substantially matching the system calibration.
(24) The same arrangement may be used in the reference cell 102, in order that the reference matches the sample as closely as possible. As shown in
(25) The arrangement further comprises a third carrier fluid 209a, and a fourth carrier fluid 209b. The third carrier fluid 209a is in front of the third separation fluid 207a in the direction of flow (indicated by arrow 211), and the fourth carrier fluid 209b is behind the fourth separation fluid 209b in the direction of flow. The interface between the third separation fluid 207a and the third carrier fluid 209a defines a third carrier interface 210a. The interface between the fourth separation fluid 207b and the fourth carrier fluid 207b defines a fourth carrier interface 210b.
(26) The reference plug 206 may comprise a reference fluid, such as a biological buffer solution. Any of the features described in relation to the fluids in sample cell 101 may also apply to the fluids in reference cell 102.
(27)
(28) At a first step 301, after DSC measurements have been completed, the sample cell 101 is heated to a high temperature, and the pressure in the sample cell 101 is raised to a high pressure. If the DSC measurements comprised heating the sample cell and increasing the pressure of the sample cell 101, then further heating and increasing of pressure may not be required. The sample cell 101 may be heated to above 100 C., for example to 110 C. The pressure in the sample cell may be raised to greater than 50 psia (340 kPa (absolute)), or greater than 70 psia (480 kPa (absolute)), for example to 74 psia (510 kPa (absolute)).
(29) At a second step 302, the sample cell 101 is rapidly depressurised to below the saturation pressure of a fluid in the sample cell 101, for example to below the saturation pressure of the first and/or second carrier fluid 204a, 204b. For example, the pressure in the sample cell 101 may be reduced from a high pressure to a pressure below the saturation point of a fluid in the sample cell 101 in under 1 second. The pressure may for example be reduced to below 15 psia (100 kPa (absolute)), or to below 2 psia (14 kPa (absolute)), or for example to 1.5 psia (10 kPa (absolute)). During this step, the temperature in the sample cell 101 may be held at an elevated temperature, for example above 100 C., or for example at 110 C. Heat may for example be provided by a heater on a hub such as hub 103 of system 100.
(30) At an optional step 303, the pressure in the sample cell 101 is again increased to above the saturation point of a fluid in the sample cell 101, and again decreased to below the saturation point of a fluid in the sample cell 101.
(31) An example of this method is further illustrated in
(32) The tube at the bottom of
(33) The above method described in relation to
(34)
(35) The system 500 incorporates the DSC system 100, including the sample cell 101 and reference cell 102 wrapped around hubs 103 and 104 respectively. A fluid input tube comprises three sections: a first section 503a, a second section 503b, and a third section 503c. The first section 503a is connected to a two-position switching valve 504. The switching valve 504 is operable to place the fluid input tube in fluid communication with either the sample cell 101 or the reference cell 102. The second section 503b is connected within the sample injection subsystem as described below. The third section 503c is connected to a carrier fluid source 505 via a vacuum degasser 506 and bidirectional pump 507.
(36) The sample injection subsystem 501 comprises a separation fluid injector 508 and a sample injector 513. The separation fluid injector 508 comprises a separation fluid source 509, a first fluidic element 510, a waste outlet 511, and a first 2-position switching valve 512. In a first position of the first switching valve 512 (not shown in
(37) In a second position of the first switching valve 512 (as shown in
(38) The sample injector 513 comprises a sample source 514, a second fluidic element 515, a waste outlet 516, and a second 2-position switching valve 517. In a first position of the second switching valve 517 (not shown in
(39) In a second position of the second switching valve 517, the sample source 514 is connected to the waste outlet 516. The second section 503b of the fluid input tube is connected to the first end of the second fluidic element 515, and the second end of the second fluidic element 515 is connected to the first section 503a of the fluid input tube, so that sample can be pushed from the second fluidic element 515 into the second section 503a, and thus into the sample cell 101 or reference cell 102, by carrier and/or separation fluid.
(40) In the illustrated example, the first and second fluidic elements 510, 515 are loops of tubing with a fixed volume.
(41) To create the fluid arrangement shown in
(42) Next the second switching valve 517 is switched to its second position, so that the second fluidic element 515 is placed in line with the second section 503b of the fluid input tube. The switching valve 517 is switched during the time that the separation fluid is passing from the second section 503b to the first section 503a of the fluid input tube. At least some of the sample in the second fluidic element 515 is displaced by the separation fluid into the first section 503a of the fluid input tube. This process creates a sample plug in the fluid input tube, sandwiched on either side by separation fluid. The amount of sample from the second fluidic element 515 that is displaced into the fluid input tube may controlled in a similar way to the separation fluid. The position of the sample plug within the separation fluid may be controlled. In some embodiments the sample fluid may be substantially central, with equal amounts of separation fluid in front and behind. In other embodiments, the sample fluid may be located off centre in the separation fluid, with more separation fluid in front or behind.
(43) The pressure subsystem 502 is connected to at least one end of the sample cell 101 and reference cell 102. Preferably the pressure 502 subsystem is connected between the sample cell 101 and reference cell 102. The pressure subsystem 502 may comprise, for example, a vacuum pump, or two chambers, one at a high pressure and one at a low pressure. The pressure subsystem 502 may be operable to rapidly switch (e.g. in 1 second or less) the pressure in the sample cell 101 in order to induce a phase change of the carrier fluid, as described above. During pressurisation/depressurisation, the sample injector subsystem 501, or any other elements of the system 500, may be isolated from the sample cell 101 or reference cell 102.
(44) The system 500 may further comprise the following optional elements, which may be used as part of the protocol described below: buffer source 518, solvent source 519 (e.g. comprising IPA), cleaning fluid source 520 (e.g. 20% Contrad solution), detergent source 521, multi-position selector valve 522.
(45) The protocol for creating and delivering the sandwiched fluid arrangement may be:
(46) Step 1: Load fluidic elements 510, 515 with separation fluid (e.g. silicone oil) and sample;
(47) Step 2: Switch first switching valve 512 into the second position, and dispense approximately 50 l volume of carrier fluid at 50 l/min using the pump 507;
(48) Step 3: Switch second switching valve 517 into the second position and dispense approximately 120 l volume of carrier fluid at 25 l/min using the pump 507.
(49) The tubing and valves may be cleaned prior to executing the above protocol for creating and delivering the fluids. This may be accomplished as follows:
(50) Switch switching valves 512, 517 into second positions; use the bidirectional pump 517 to flush the tubing and valves with cleaning fluid from the cleaning fluid source 520 (e.g. at 5 ml/min for 2 minutes), followed by washing with solvent from the solvent source 519 (e.g. at 5 ml/min for 4 minutes). Finally water may be used to rinse (e.g. at 5 ml/min for 2 minutes).
(51) For cleaning at the end of measurement, the DSC system may be set to hold the sample and reference cell at 110 C., the inlet to the system may be closed using the multi-position selector valve 522 and the pressure at the outlet of the sample cell 101 switched from a high pressure (e.g. 75 psia or 510 kPa) to a low pressure (e.g. below atmospheric pressure, such as 1.5 psia or 10 kPa) back and forth at least once (e.g. three times). This may be followed by flushing the sample and reference cells with at least one of detergent, cleaning fluids and solvents (e.g. 8M Urea and 2% sodium dodecyl sulfate, SDS) from the detergent source 521 for cleaning it substantially free of protein.
(52) Example dimensions of elements of system 500 may be found in table 1 below. The tubing material may be Teflon FEP (fluorinated ethylene propylene) upstream of the DSC system and PEEK (polyether ether ketone) on the downstream side. The bidirectional pump 507 may for example be a positive displacement pump. The pump 507 may provide at least one of: a precision of 0.5%, a flow rate range of 5 nl/min to 5 ml/min, and a max back pressure of 100 psi. The bore size of the valve used upstream of DSC may be smaller than that used downstream of the DSC (e.g. 0.4 mm upstream and 1 mm downstream).
(53) The material for all the valves and fittings may be PEEK. The separation fluid may be silicone oil such as that produced by Sigma Aldrich (Product number: 378321-250ML). The kinematic viscosity of the oil may be 10 centistokes at 25 degree Celsius. The carrier fluid may be water.
(54) TABLE-US-00001 Volume (l) I.D. Length First fluidic element 510 20.2683 0.02 in 100 mm (0.5 mm) Second part 503b of input tube 40.5366 0.02 in 200 mm (0.5 mm) Second fluidic element 515 7.6 0.01 in 150 mm (0.25 mm) First part 503 a of input tube 20.2683 0.02 in 100 mm (0.5 mm) Tube from switching valve 504 37.4964 0.02 in 185 mm to sample cell (0.5 mm)
(55)
(56)
(57) The result of a first DSC scan 701 and a second scan 702 obtained from a sample BSA solution with concentration 300 mg/ml of is shown in
(58) In both measurements, the proteins formed gel particles which were cleaned at the end of the runs leaving the system clog free.
(59)
(60) Other embodiments are intentionally within the scope of the invention as defined by the appended claims.