Apparatuses and methods for changing lighting fixture dimensions
11543102 · 2023-01-03
Assignee
Inventors
Cpc classification
F21V17/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2131/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A lighting fixture configured to expand and collapse, and methods for expanding and collapsing a light fixture are disclosed. Embodiments of the lighting fixture include a lighting fixture with a movable section that collapses into at least one cavity in a base housing for storage and shipment, and extends from the cavity for operation. In the collapsed configuration the lighting fixture fits into a smaller container than when the lighting fixture is in the expanded configuration. In some embodiments a locking member locks the movable section into its extended position and can be retracted by a user by manually disengaging the locking member. Accessories and extenders that can be attached to the lighting fixture can be stored in the one or more cavities into which the movable section is stowed in the collapsed configuration.
Claims
1. An expandable lighting fixture for a room, comprising: a lighting element; a driver electrically connected to the lighting element; an upper housing connected to the lighting element and the driver, the upper housing configured to attach to a building; a lower housing; and a lens for protecting the lighting element mounted to the lower housing; wherein the upper housing and the lower housing are movably connected to one another defining a collapsed configuration and an expanded configuration; wherein the collapsed configuration is defined by one of the upper housing or the lower housing being received within a cavity of the other of the upper housing and the lower housing, and the lighting element and the lens being positioned a distance from one another; and wherein the expanded configuration is defined by the housing that is received within the cavity in the collapsed configuration extending out of the cavity, and the lighting element and the lens being positioned a greater distance from one another than in the collapsed configuration.
2. The expandable lighting fixture of claim 1, further comprising a slide mechanism, wherein the slide mechanism is configured to translate the upper housing relative to the lower housing such that the upper housing extends upward from the cavity.
3. The expandable lighting fixture of claim 1, further comprising a locking mechanism configured to automatically lock the upper housing in the expanded configuration.
4. The expandable lighting fixture of claim 3, further comprising an actuator coupled with the locking mechanism, wherein the actuator is configured to disengage the locking mechanism thereby allowing the upper housing and the lower housing to transition from the expanded configuration to the collapsed configuration.
5. The expandable lighting fixture of claim 1, wherein the lens is connected to the lower housing, the lighting element is attached to the upper housing, and the lighting element moves the same distance as the upper housing when the upper housing moves in relation to the lower housing.
6. The expandable lighting fixture of claim 1, wherein the lower housing defines a cavity and is bounded by its outer dimensions, the upper housing is received within the cavity in the lower housing, and the upper housing is constrained within the outer dimensions of the lower housing when the upper housing and the lower housing are in the collapsed configuration.
7. The expandable lighting fixture of claim 6, wherein an upper surface of the upper housing is positioned flush with or below a top surface of the lower housing in the collapsed configuration.
8. The expandable lighting fixture of claim 1, wherein the collapsed configuration defines a collapsed height of the expandable lighting fixture, wherein the expanded configuration defines an expanded height of the expandable lighting fixture, wherein the collapsed height is approximately one-half (½) the expanded height.
9. The expandable lighting fixture of claim 1, further comprising at least one lighting accessory connector positioned in the cavity, wherein the at least one lighting accessory connector is configured to connect to the upper housing or the lower housing and provide an attachment location for at least one lighting accessory.
10. The expandable lighting fixture of claim 1, wherein the lower housing is rectangular and defines a length, wherein the upper housing is configured to form a central raised portion spanning the length of the lower housing.
11. An expandable lighting fixture, comprising: a lighting element; a driver electrically connected to the lighting element; an upper housing connected to the lighting element and the driver, the upper housing defining a top surface configured to be mounted to a ceiling surface; a lens for protecting the lighting element; and a lower housing connected to the lens and defining a cavity, the lower housing being movably connected to the upper housing, wherein the upper housing is selectively positionable in relation to the lower housing between a retracted position defined by the upper housing being received within the cavity such that the top surface of the upper housing is flush with or below a top surface of the lower housing relative to the ceiling surface, and an extended position defined by the top surface of the upper housing being extended above the top surface of the lower housing.
12. The expandable lighting fixture of claim 11, wherein in the retracted position an upper-facing driver surface relative to the ceiling surface is flush with or below the top surface of the lower housing.
13. The expandable lighting fixture of claim 11, wherein in the extended position the lighting element and the lens are positioned a greater distance from one another than in the retracted position.
14. The expandable lighting fixture of claim 11, further comprising a locking mechanism configured to automatically lock the upper housing in the extended position when the upper housing reaches the extended position.
15. The expandable lighting fixture of claim 14, further comprising an actuator operatively coupled with the locking mechanism, wherein the actuator is configured to disengage the locking mechanism thereby allowing the upper housing to move from the extended position toward the retracted position.
16. A lighting fixture, comprising: an array of lighting elements configured to emit light; a lens positioned adjacent the array of lighting elements; an upper housing including a mounting surface, the mounting surface configured to secure to a planar surface; and a lower housing coupled with the upper housing, the lower housing including a top surface facing the upper housing, and a cavity configured to receive the upper housing, wherein the upper housing is selectively transitionable in relation to the lower housing between a retracted position defined by the upper housing being received within the cavity and the mounting surface of the upper housing being flush with or below the top surface of the lower housing, and an extended position defined by the mounting surface of the upper housing being extended above the top surface of the lower housing.
17. The lighting fixture of claim 16, wherein the upper housing includes a driver configured to power the array of lighting elements.
18. The lighting fixture of claim 16, wherein the lighting fixture defines a collapsed height with the upper housing in the retracted position and an expanded height with the upper housing in the extended position, wherein the collapsed height is approximately one-half (½) the expanded height.
19. The lighting fixture of claim 16, wherein the lower housing is rectangular and defines a length, the upper housing forming a central raised portion spanning the length of the lower housing.
20. The lighting fixture of claim 16, further comprising a locking mechanism configured to automatically lock the upper housing in the extended position when the upper housing reaches the extended position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Some of the figures shown herein may include dimensions or may have been created from scaled drawings. However, such dimensions, or the relative scaling within a figure, are by way of example, and not to be construed as limiting.
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
(19) For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to one or more embodiments, which may or may not be illustrated in the drawings, and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended; any alterations and further modifications of the described or illustrated embodiments, and any further applications of the principles of the disclosure as illustrated herein are contemplated as would normally occur to one skilled in the art to which the disclosure relates. At least one embodiment of the disclosure is shown in detail, although it will be apparent to those skilled in the relevant art that some features or some combinations of features may not be shown for the sake of clarity.
(20) Any reference to “invention” within this document is a reference to an embodiment of a family of inventions, with no single embodiment including features that are necessarily included in all embodiments, unless otherwise stated. Furthermore, although there may be references to benefits or advantages provided by some embodiments, other embodiments may not include those same benefits or advantages, or may include different benefits or advantages. Any benefits or advantages described herein are not to be construed as limiting to any of the claims.
(21) Likewise, there may be discussion with regards to “objects” associated with some embodiments of the present invention, it is understood that yet other embodiments may not be associated with those same objects, or may include yet different objects. Any advantages, objects, or similar words used herein are not to be construed as limiting to any of the claims. The usage of words indicating preference, such as “preferably,” refers to features and aspects that are present in at least one embodiment, but which are optional for some embodiments.
(22) Specific quantities (spatial dimensions, temperatures, pressures, times, force, resistance, current, voltage, concentrations, wavelengths, frequencies, heat transfer coefficients, dimensionless parameters, etc.) may be used explicitly or implicitly herein, such specific quantities are presented as examples only and are approximate values unless otherwise indicated. Discussions pertaining to specific compositions of matter, if present, are presented as examples only and do not limit the applicability of other compositions of matter, especially other compositions of matter with similar properties, unless otherwise indicated.
(23) Embodiments of the present disclosure include a lighting fixture that contracts for storage or shipping, reducing the size of the lighting fixture and the storage or shipping container, and expands for installation and operation. A portion of the lighting fixture (for example, an upper housing such as driver housing) that is used to mount the lighting fixture to a building (for example, a ceiling in a room) can be manually pulled from a retracted position within the lighting fixture's housing to an extended position where the portion sticks out of one side (for example, the top) of the lighting fixture. The capability to expand and contract is built into the fixture with the extendable and/or retractable portion moving (for example, sliding) from one position to the other. Once in the extended position, the fixture can lock itself in the expanded configuration to make installation easier. Nevertheless, the lighting fixture can be easily returned to the collapsed configuration by manually releasing the locking mechanism and returning the extended portion to its retracted position within the light fixture's housing. One embodiment incorporates this type of expandable-contractable functionality into a high-bay lighting fixture (which is generally thought of as a lighting fixture with an inverted trough-like feature serving as a support and as a reflector for a light source) or a high bay lighting fixture (which is generally thought of as a lighting fixture than hangs below an unusually high ceiling), and is commonly used in commercial buildings and warehouses.
(24) Depicted in
(25) The movable member 120 is attached to base member 110 and includes a retracted position in which the movable member 120 is received within one or more cavities (for example, cavity 118) as depicted in
(26) In some embodiments, when the movable member 120 is in the retracted position and received within cavity 118, the movable member 120 is flush with the outer dimensions of the base 110. In the embodiment illustrated in
(27) In the illustrated embodiment, the movable member 120 is centrally located (which enhances the ability of the lighting fixture to remain it vertical/horizontal alignment when installed), spans approximately the entire length of the lighting fixture 100 (at least 90% the length of lighting fixture 100) and reduces the overall height of lighting fixture 100 to approximately one-half (½) of its height when the movable member 120 is extended. The result is that moving the movable member 120 to its retracted position prior to shipping or storing results in a sixty percent (60%) reduction in total shipping volume, reducing shipping costs and increasing the number of packaged lighting fixtures 100 that may be stored in a given location. It should be appreciated that in other embodiments the movable member may extend substantially less than the entire length of the lighting fixture 100 or may reduce the total height of lighting fixture to more than one-half (½), such as to two-thirds (⅔), of its height when the movable member 120 is extended.
(28) The locking member 130 retains the movable member 120 in the extended position, and in some embodiments the locking member 130 retains the movable member 120 in the retracted position. In the illustrated embodiment, locking member 130 is a spring clip that is attached to base 110 with fasteners 132. However, in other embodiments the locking member 130 is attached to moving member 120 with fasteners 132. Fasteners 132 hold the fastening portions 133 of locking member 130 (see
(29) Locking member 130 interacts with the member (either movable member 120 or base 110) to which locking member 130 is not attached to hold movable member 120 in the extended position. In the example embodiment, locking member 130 interacts with movable member 120 to hold movable member 120 in the extended position relative to base 110. In the illustrated embodiment, locking surface 136 of locking member 130 interacts with retaining surface 128 of movable member 120 to hold movable member 120 in the extended position. In the illustrated embodiment, retaining surface 128 is a surface defining an aperture of movable member 120. When movable member 120 reaches its extended position, locking member 130 will snap into position, and can provide an audible feedback so the user knows when the movable member 120 is fully extended.
(30) With the movable member 120 in the extended position, an optional auxiliary locking member 123 can be used to securely hold the movable member 120 in the extended position with respect to the base 110. Extending a fastener 134 through the aperture 116 in the base 110 and through the aperture 121 in the auxiliary locking member 123 of moving member 120 will enhance the secure retention of the movable member 120 in the extended position with respect to the base 110.
(31) The overall mechanism retaining movable member 120 in the extended position relative to base 110 may be thought of as having portions attached to (or incorporated with) both base 110 and movable member 120. However, for ease of understanding by the reader, locking member 130 is described as a separate member that is associated with base 110 (or movable member 120) and interacting with a part of movable member 120 (or base 110). In alternate embodiments, locking member 130 is a part of the structure defining base 110 (for example, locking member 130 is part of the material (for example, metal) that forms base 110), is part of the structure defining movable member 120, or is part of the structure defining both base 110 and movable member 120 instead of being a separate member (for example, locking member 130) that is connected to base 110 or movable member 120.
(32) Movable member 120 may also be connected to a lamp mounting member 124, such as by one or more connectors 126. Connected to lamp mounting member 124 are one or more light sources, which may also be referred to as lamps (for example, light emitting diodes (LEDs)) that generate light for the fixture 100. Lamp mounting member 124 may include a reflective surface to assist in directing the light from the light sources in the appropriate direction (or directions). Lamp mounting member 124 optionally includes ridges, which can assist in stiffening lamp mounting member 124 and can provide additional reflected surfaces for directing the light emanating from the light sources. In
(33) In the illustrated embodiment where movable member 120 is connected to lamp mounting member 124, movement of movable member 120 relative to base 110 results in movement of lamp mounting member 124 relative to base 110. Optional guides 114 may be included in some embodiments to provide guidance for lamp mounting member 124 as lamp mounting member 124 moves between its extended position (which is reached when movable member 120 reaches its extended position as shown in
(34) Movable member 120 can also include electronic circuitry 129 for the lighting fixture 100. For example, in embodiments in which the light sources are LEDs, the electronic circuitry 129 includes one or more drivers that convert alternating electrical current (AC current) to the appropriate direct electrical current (DC current) required to illuminate the LEDs. In these embodiments, movable member 120 also serves as a driver housing. In other embodiments the electronic circuitry can include ballasts, transformers, or other circuitry associated powering light emitting devices (lamps).
(35) Locking member 130 can optionally include an actuator 138 allowing a user to manually actuate locking member 130. When actuator 138 is depressed in the illustrated embodiment, locking surface 136 of locking member 130 is retracted away from (in other words, disengages from) retaining surface 128 of movable member 120 allowing movable member 120 to move from its extended position to its retracted position. In embodiments where movable member 120 is locked in its retracted position, actuation of actuator 138 can allow movable member 120 to move to its extended position.
(36) When using light sources (lamps) that emit a large amount of light from a small area, such when using chip-on-board (“COB”) LED arrays, it can be desirable to position a lens (for example, lens 112) between the light source and the object to be illuminated, such as to disperse or focus the light in a more desirable or pleasing manner. Positioning such a lens away from the light source(s), such as by positioning the lens a certain distance from the light source(s), can also be advantageous. For example, in embodiments utilizing one or more high-intensity light sources, a lens intended to diffuse the light can be less effective when positioned immediately adjacent to the high-intensity light source(s) and a designer of a lighting fixture may want to modify the way in which the light appears (such as to create more appealing light) by positioning the lens away from the light source and allowing the light to travel farther from its source before reaching the lens.
(37) In the example embodiment depicted in
(38) Depicted in
(39) In some embodiments, such as the embodiment depicted in
(40) Movable member 120 optionally includes a track 122 to accommodate locking member 130. Track 122 is configured to receive the locking surface 136 and abutting surface 137 of the locking member 130 allowing the movable portion 120 to extend or retract without the abutting surface 137 contacting the movable member 120. In the depicted embodiment the track 122 is a recessed portion of the movable member 120, although in some embodiments the track 122 is not recessed. In alternate embodiments the track 122 is a portion of the movable member 120 (or a portion of the base 110 when the locking member 130 is connected to the movable member 120) with a surface adapted for sliding engagement with abutting surface 137 so that abutting surface 137 will slide over the track 122 as the movable member 120 is extended or retracted.
(41) An accessory connector, for example, extension arm accessory 160, according to one embodiment of the present invention is depicted in
(42) An extension arm accessory 165 according to another embodiment of the present invention is depicted in
(43) An extender 170 according to one embodiment of the present invention is depicted in
(44) Hanger 180, depicted in
(45) Depicted in
(46) The external dimensions of the lighting accessory connectors (for example, the extension arm 160, the extension arm 165, extender 170, auxiliary housing 175 and hanger 180) can be configured so they are contained within and do not exceed the dimensions of the one or more cavities 118. As such, one or more accessory connectors may be placed within a cavity 118 when lighting fixture 100 is packaged, allowing the lighting fixture 100 to be packaged with one or more accessory connectors without requiring different packaging and without requiring larger packaging. Some embodiments include lighting accessory connectors that are too large to fit within the cavities 118 and that may be shipped separately. The accessory connectors may be hollow as depicted in
(47) An optional protective member, for example, protective cage 140, is depicted in
(48) After construction, lighting fixture 100 will typically be placed in the collapsed configuration for storage or shipping. If not already in the collapsed configuration, a user will depress the actuators 138 of the two locking members 130 located on either side of the lighting fixture 100, which will result in the locking surfaces 136 of the two locking members 130 away from the two retaining surfaces 128 located on opposite sides of movable member 120. Once the locking surfaces 136 are disengaged from the retaining surfaces 128, movable member 120 can be moved into its retracted position, placing the lighting fixture 100 in its collapsed configuration. With the lighting fixture 100 in the collapsed configuration, the lighting fixture 100 can be placed into a much smaller container, such as a typical cardboard box (for example, a cardboard box in the shape of a rectangular prism), than would be required if the lighting fixture 100 were in its operational (expanded) configuration. Because of the smaller size of the container, a larger amount of lighting fixtures 100 can be stored in the same space, thereby reducing the cost of storing the lighting fixtures 100.
(49) When an order is received for the lighting fixture 100, the lighting fixture 100 can be shipped in the same container used to store the lighting fixture 100. Since the overall dimensions of the container are smaller than would be required if the lighting fixture 100 was in the expanded configuration, the costs of shipping the lighting fixture 100 will be reduced.
(50) When the end user receives the lighting fixture 100, the end user will remove the lighting fixture 100 from the container and will typically remove any accessories stored in the cavities 118 from the lighting fixture 100. To configure the lighting fixture 100 for operation, the user will grasp the movable member 120 and pull upward on the movable member 120. As the movable member moves upward, the abutting surfaces 137 of locking members 130 travel along tracks 122 without contacting tracks 122 (although in some embodiments abutting surfaces 137 will slide against tracks 122 as the movable member 120 is moved) until engaging actuating surfaces 125, which are adjacent to retaining surface 128 at the ends of tracks 122. When the abutting surfaces 137 engage the actuating surfaces 125, the abutting surfaces 137 ride along the actuating surfaces 125 of the movable member 120 causing the flexible portion 135 of the locking member 130 to flex away from its resting position. As the movement of the movable member 120 continues, the abutting surfaces 137 move past the retaining surface 128 of movable member 120 and the flexible portion 135 automatically snaps into a position where locking surface 136 engages the retaining surface 128 of movable member 120 locking the movable member 120 in its extended position without requiring the user to separately engage the locking member 130.
(51) While the movable member 120 is extended upward, the lamp mount 124 (which will frequently have a reflective surface for helping direct the light emitted from the light emitters downward and is connected to the movable housing 120 by connectors 126) moves upward and moves the light emitters away from the lens 112 (which is connected to the base 110). When the movable member 120 reaches it fully extended position, the distance between lens 112 and lamp mount 124 will have increased to the distance designed for lighting fixture 100 to emit the proper lighting pattern, which may be a diffuse lighting pattern where an observer looking directly at the lens will see few hot spots.
(52) If an auxiliary housing 175 is included with the lighting fixture 100, such as to include a battery backup 177 that can power the lighting fixture 100 in the event of a building power failure, the auxiliary housing 175 will move out of the cavity 118 as movable member 120 is moved from its retracted position to its extended position.
(53) With the lighting fixture 100 in the expanded configuration, the end user can attach accessories 185 (for example, motion detectors, photo sensors, and wireless controllers) the end user desires to use in conjunction with the lighting fixture 100. For example, the end user can attach extension arm 160 to the lighting fixture by inserting connector 161 into a slot on base 110, using a screw or similar fastening device to attach connector 162 to base 110, attach a motion detector to one of the knockouts 190 on the end of extension arm 160, and operationally connect the motion detector to the lighting fixture 100. In the embodiment shown in
(54) The end user may mount lighting fixture 100 by attaching the movable member 120, for example, the top surface 121 of the movable member 120 (see
(55) Reference systems that may be used herein can refer generally to various directions (for example, upper, lower, forward and rearward), which are merely offered to assist the reader in understanding the various embodiments of the disclosure and are not to be interpreted as limiting. Other reference systems may be used to describe various embodiments, such as referring to the direction of projectile movement as it exits the firearm as being up, down, rearward or any other direction.
(56) While examples, one or more representative embodiments and specific forms of the disclosure have been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive or limiting. The description of particular features in one embodiment does not imply that those particular features are necessarily limited to that one embodiment. Some or all of the features of one embodiment can be used or applied in combination with some or all of the features of other embodiments unless otherwise indicated. One or more exemplary embodiments have been shown and described, and all changes and modifications that come within the spirit of the disclosure are desired to be protected.
ELEMENT NUMBERING
(57) Table 1 includes element numbers and at least one word used to describe the member and/or feature represented by the element number. The embodiments disclosed herein are not limited to these descriptions, other words may be used in the description or claims to describe a similar member and/or feature, and these element numbers can be described by other words that would be understood by a person of ordinary skill reading and reviewing this disclosure in its entirety.
(58) TABLE-US-00001 TABLE 1 Element No. Example Description 100 lighting fixture 110 base 112 lens 114 guides 116 aperture 117 aperture 118 cavity 120 movable member 121 aperture 122 track 123 auxiliary locking member 124 lamp mount (reflector) 125 actuating surface 126 connector 127 flexible portion 128 retaining surface 129 fixture electronics (for example, driver) 130 locking member 131 aperture 132 fastener 133 fastening portion 134 retaining member 135 flexible portion 136 locking surface 137 abutting surface 138 actuator 140 protective cage 160 extension arm (one embodiment) 161 connector 162 connector 165 extension arm (another embodiment) 166 connector 167 passageway 168 aperture 170 extender 171 connector 172 aperture 173 aperture 174 fastener 175 auxiliary housing 177 emergency battery 178 connector 179 connector 180 hanger 185 sensor 190 knockout