Optical system of semi-vertical single LCD projector
11543739 · 2023-01-03
Assignee
Inventors
Cpc classification
International classification
G03B21/00
PHYSICS
Abstract
An optical system of a semi-vertical single LCD (liquid crystal display) projector includes a projection light source, a condenser, an illuminating reflector, a collimating lens, a heat reflecting glass, an LCD light valve, a field lens, an imaging reflector and a projection lens, all of which are set in sequence according to a direction of light, wherein the illuminating reflector reflects and turns light irradiating the LCD light valve in up and down directions, and the imaging reflector performs mirror reflection and turning on light emitted by the LCD light valve in left and right directions. The present invention obtains a new optical system structure, creates a novel stacking and a novel projector appearance, and has low cost, small size and complete integration.
Claims
1. An optical system of a semi-vertical single LCD (liquid crystal display) projector, the optical system comprising a projection light source (1), a condenser (2), an illuminating reflector (3), a collimating lens (4), a heat reflecting glass (13), an LCD light valve (5), a field lens (6), an imaging reflector (7) and a projection lens (8), all of which are set in sequence according to a direction of light, wherein the illuminating reflector (3) reflects and turns light irradiating the LCD light valve (5) in up and down directions, and the imaging reflector (7) performs mirror reflection and turning on light emitted by the LCD light valve (5) in left and right directions.
2. The optical system according to claim 1, wherein the illuminating reflector (3) is a plane reflector which is prepared by plating a layer of reflective film on a flat glass.
3. The optical system according to claim 1, wherein the illuminating reflector (3) is a mirror aluminum sheet, distribution parameters of a light radiation angle of the condenser (2) match optical properties of a reflective surface of the illuminating reflector (3).
4. The optical system according to claim 1, wherein the imaging reflector (7) is a plane reflector which is prepared by plating a layer of reflective film on a flat glass.
5. The optical system according to claim 1, wherein the imaging reflector (7) is a mirror aluminum sheet, parameters of the field lens (6) and the projection lens (8) match optical properties of a reflective surface of the imaging reflector (7).
6. The optical system according to claim 3, wherein the reflective surface of the illuminating reflector (3) is cylindrical, spherical, aspherical, mechanically planar or free-form cambered.
7. The optical system according to claim 5, wherein the reflective surface of the imaging reflector (7) is cylindrical, spherical, aspherical, mechanically planar or free-form cambered, a polarization of the reflective surface of the imaging reflector (7) is consistent with a polarization of the light emitted by the LCD light valve (5).
8. The optical system according to claim 3, wherein the reflective surface of the illuminating reflector (3) is a cylindrical surface in up and down directions, a central axis of the cylindrical surface in up and down directions is parallel to a long side of the LCD light valve (5), a direction of an optical compression characteristic of the illuminating reflector (3) is parallel to the central axis of the cylindrical surface in up and down directions; or the reflective surface of the illuminating reflector (3) is a cylindrical surface in left and right directions, a central axis of the cylindrical surface in left and right directions is orthogonal to the long side of the LCD light valve (5), the direction of the optical compression characteristic of the illuminating reflector (3) is parallel to the central axis of the cylindrical surface in left and right directions.
9. The optical system according to claim 1, wherein the condenser (2) is a single lens, a combination of multiple lenses, or a combination of a reflective cup and a lens.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order to more clearly illustrate technical solutions of the present invention or prior arts, the drawings used in the embodiments of the present invention or prior arts will be briefly described as below. Obviously, the drawings described below show only some embodiments of the present invention. For those skilled in the art, other relevant drawings are also able to be obtained according to these drawings without any creative work.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(17) In order to make those skilled in the art better understand the present invention, the present invention is further described in detail in combination with the accompanying drawings as follows. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
(18) It should be known that similar labels and letters represent similar items in the accompanying drawings. Therefore, once a certain item is defined in a drawing, there is no need for the item to be further defined and explained in the subsequent drawings.
(19) It should be noted that the orientation or position relationship indicated by the terms “center”, “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “inner” and “outer” is based on the orientation or position relationship shown in the accompanying drawings, or on the orientation or position relationship commonly used in the use of the product provided by the present invention. The terms are simply intended to facilitate the description and simplification of the present invention, rather than to indicate or imply that the device or element specified must have a specific orientation, be constructed and operated in a specific orientation, and therefore are unable to be understood as a limitation to the present invention. In addition, the terms “first”, “second and “third” are used only for distinguishing and are unable to be understood as indicating or implying relative importance.
(20) In addition, “horizontal”, “vertical”, “overhanging” and other terms do not mean that the component is required to be absolutely horizontal or overhanging, but may be slightly inclined. For example, “horizontal” only means that its direction is more horizontal than “vertical”, it does not mean that the structure must be completely horizontal, but is able to be slightly inclined.
(21) In the description of the present invention, it should also be noted that unless otherwise clearly defined, the terms “setting”, “installation”, “connection” and “communication” should be understood in a broad sense. For example, the term “connection” is able to be “fixed connection”, “detachable connection”, or “integrally connection”; also, is able to be “mechanical connection” or “electrical connection”; is able to be “direct connection”, “indirectly connection through intermediate media” or “connection within two components”. For those skilled in the art, the specific meaning of the above terms in the present invention is able to be understood according to the specific condition.
First Embodiment
(22) Referring to
(23) The projection light source 1 is a high-power array LED (light emitting diode) light source, such as COB (chip on board) light source.
(24) The condenser 2 is a single lens having a flat-convex structure, which comprises a convex surface and a flat surface, wherein the convex surface is a free-form curved surface, and the flat surface faces towards the projection light source 1.
(25) The projection industry has benefited from the technological innovation more than 10 years ago. For example, it is disclosed by Chinese Patent Publication No. CN 201622432 U, that a heat reflecting glass 13, prepared by attaching a DBEF (dual brightness enhancement film from 3M company in the United States) to a whiteboard glass, is provided between a collimating lens 4 and an LCD light valve 5; generally, the heat reflecting glass 13 is about 2-3 mm away from an exit surface of the collimating lens 4, so as to significantly reduce a temperature of the LCD light valve 5, which has become a common practice in the current industry.
(26) As shown
(27) The illuminating reflector 3 reflects and turns light which illuminates the LCD light valve 5 in up and down directions, i.e., after the illuminating reflector 3 is set, along the horizontal bisector x′ in
(28) Through the reflection combination of illuminating reflector 3 and imaging reflector 7 in different directions, the present invention obtains a new optical system structure, creates a new stacking and a novel projector appearance, significantly reduces the overall volume of the existing projector in stacking mode, significantly increases the utilization rate of the internal space of the projector, which has a very obvious innovative effect on further rationalization of increasing the heat dissipation and the effect of sound box.
(29) The illuminating reflector 3 is preferably embodied as a mirror aluminum sheet, and is especially the mirror aluminum sheet from Alanod aluminum Company, Germany, which has a total reflectivity ≥95%, such as Model 4270GP and M95AX4. This kind of material is very common in the market. In addition to Germany, there are a large number of companies are supplying this material in Italy, the United States, China, Japan and South Korea.
(30) Referring to
(31) Referring to
(32) When the illuminating reflector 3 is embodied as a mirror aluminum sheet, whether the illuminating reflector 3 is cylindrical, spherical, aspherical or free-form curved, according to different structures of the condenser 2, under the condition that the F # of the projection lens 8 is unchanged, the lighting system of projector achieves an efficiency increase of 4-20% or more compared with the above-mentioned mirror aluminum plate without mechanical deformation. At the same time, it is easier to improve the uniformity, vignetting, color coordinate shift and other indicators of the lighting system. The fewer the number of optical devices (such as lenses) used in the condenser 2, the more obvious the improvement in illuminating efficiency, the simpler the structure and the lower the cost.
(33) Compared with the glass aluminized film plane reflector commonly used in the industry at this stage (whose reflectivity is generally about 82-86%), even if the mirror aluminum sheet without mechanical deformation is used to replace in the present invention, that is, there is no matching design with the condenser 2, the simple reflection efficiency is also improved by a lot (up to 9-13%). At the same time, when the above-mentioned mirror aluminum sheet, having the light compression or expansion function, matches the condenser 2, the illumination efficiency of the projector is further improved.
Second Embodiment
(34) Referring to the first embodiment and
(35) The imaging reflector 7 is preferably embodied as the mirror aluminum sheet made from the foregoing 4270GP material, the reflective surface of the imaging reflector 7 is a simple aspheric surface, and a polarization thereof is consistent with an analyzing angle of the LCD light valve 5.
(36) In the single LCD projector, the LCD light valve 5 is large in size, so a manufacturing difficulty of the projection lens 8 is increased, resulting in that the imaging quality of the projection lens 8 is generally low. The lens diameter of single LCD projector is relatively large, due to the limitation of cost and process, in the history of single LCD projector, there is no use of aspheric lens, freeform curved lens and other lenses to prepare high quality projection lens 8.
(37) In the imaging light path from the field lens 6 to the projection lens 8, the size of imaging mirror 7 is the largest and the structure is simplest, and accordingly, the absolute sensitivity to the production accuracy is also the lowest. Therefore, for expecting high-quality images from the projector, the probability and possibility of successful implementation on preparing the imaging mirror 7, which is embodied as the mirror aluminum sheet and has cylindrical, spherical, aspherical or free-form curved surface, is relatively higher than preparing the high-quality field lens 6 and projection lens 8 with the aspheric lens and free-form curved lens.
(38) Among the several parameters of a single LCD projection image (which are also able to be considered as the optical parameters of the projection lens 8), “curvature of field” is one of the most difficult to control and obtain parameters (because of the large light valve size, and relatively large field of view), and the is the parameter that users are able to most directly perceive. Generally speaking, 99% of the curvature of field of cheap lenses used in the single LCD projection industry are unable to satisfy users. Moreover, it is also difficult for users to bear the cost of improving the curvature of field of lens. However, once the imaging reflector 7 has a simple cylindrical surface, an immediate effect for improving the curvature of field is brought. For the current LCD light valves 5, the active areas 51 are almost all designed with a width to length ratio of 16:9, so the improvement of curvature of field is easily obtained by optimizing the projection lens 8 in the ½ field of view, and the Cooke Ttipet lens popular in the industry is unlikely to achieve good results outside the ½ field of view. When the imaging reflector 7 has a horizontal cylindrical surface (whose central axis is parallel to y′ in
(39) When it is desired to prepare the projection lens 8 with a large aperture to obtain a sufficiently high brightness output, all indicators of the projector except the brightness will be sacrificed and deteriorated within a certain cost limit. At this time, the most likely way to achieve a large aperture and still have a higher image quality level and maintain a high cost performance is the only option to design and manufacture the imaging reflector 7 as an aspherical reflector and a free-form curved reflector.
(40) The above embodiment focuses on the optical innovation of the present invention. That is to say, for the illuminating reflector 3, whether it has a mechanical surface or other reflective surfaces, it is able to bring higher illuminating efficiency and other positive optical index contributions to the prior art. The imaging reflector 7 is set with different curved surfaces, so that the quality of output images of projector is improved, which is an effective method that is able to bring practical results in addition to the barriers of cost, technology and process limitations.
Third Embodiment
(41) In the following, a more objective and specific application is taken as an example to illustrate the advantages of the present invention in the aspects of the overall machine volume, shape coordination, shape innovation, and stacking integration integrity.
(42) The raw materials for each component of the optical system are shown in the following table, as shown in
(43) TABLE-US-00001 Serial Number Component Characteristics of components Positions 1 Projection The projection light source is an light source LED light source with a power of 1 80 W, an illuminating area of 60 mm.sup.2 and includes a substrate with a thickness of 2.3 mm 2 Condenser 2 The condenser is a plano-convex An incident surface of freeform curved lens with a the condenser is flat and central thickness of 21.5 mm, is 5.2 mm away from whose equation is omitted here. the illuminating surface. 3 Illuminating The illuminating reflector is made As shown in FIG. 6, an reflector 3 from 95% Alanod aluninum, intersection point of an Germany, which has a thickness of optical axis of projector 1.5 mm, a cylindrical surface, an and the illuminating isosceles trapezoid illuminating reflector is 48.83 mm surface with an upper side of 58 away from the illuminating mm, a bottom side of 83.6 mm surface. and a height of 58.2 mm. 4 Collimating The collimating lens is a Fresnel An incident surface of lens 4 lens with a length × width × the collimating lens is thickness of 89 mm × 49 mm × 2 flat and is 71 mm away mm, and a standard focal length of from the illuminating 90 mm. surface. 5 LCD light The LCD light valve is embodied TFT (thin film transistor) valve 5 as a 3.5-inch full HD LCD screen, is 83 mm away from BOE Company, which has a the illuminating surface. glass appearance of 81 mm × 51.9 mm × 1 mm and an active area of 77.76 mm × 43.74 mm. 6 Field lens 6 The field lens is a Fresnel lens An incident surface of with a length × width × thickness the field lens is of 89 mm × 49 mm × 2 mm, and a tooth-shaped and is 93 mm standard focal length of 110 mm. away from the illuminating surface. 7 Imaging The imaging reflector is made As shown in FIG. 6, an reflector 7 from 95% Alanod aluninum, intersection point of an Germany, which has a thickness of 2 optical axis of the projector mm, an aspherical surface, an and a reflector is 141.35 illuminating surface with a length × mm away from the illuminating width of 91.4 mm × 49 mm. surface. 8 Projection The projection lens has an F# of A top point of the incident lens 8 2.8, a focal length of 110 mm, a surface is 172.04 mm diameter of 55.4 mm, a lens away from the illuminating mechanical length of 45.34 mm, and surface. a total lens length of 135.26 mm 9 Radiator 9 The radiator is a straight rib The radiator is attached profile, has a right-angled trapezoid to the back of the ventilation cross section, a length × projection light source. width × equivalent height of 80 mm × 70 mm × 18 mm (with a side of 21 mm and another side of 15 mm, has 33 fins, and an equivalent surface area of 950 cm.sup.2. 10 Fan 10 The fan is a turbine fan with a model of 8025, which has a length × width × height of 80 mm × 80 mm × 25 mm and DC of 12 V/250 mA 11 Heat The heat reflecting glass has a An incident surface of reflecting length × width × thickness of 89 × the heat reflecting glass glass 13 49 × 0.7. is attached to DBEF and is 75.5 mm away from the illuminating surface. 12 Driver The driver board is embodied as The driver board is to board 32 an M-star V53 chip, which has a drive the LCD light length × width of 81.2 mm × 68.7 valve for display, and is mm, a total height of 10 mm and installed in an upper includes HDMI, USB and other regular chamber of the inputs. projection lens 8 and the imaging reflector 7. 13 Switching The switching power supply has a The switching power power power of 100 W, in which 80 W supply is installed in a supply 33 of power is for the projection light lower regular chamber source 1, 20 W of power is for the of the projection lens 8 driver board, has a length × width and imaging reflector 7. of 118 mm × 57 mm, a total height of 40 mm. 14 Right sound The right sound box has a resistor The right sound box is box 34 of 4 Ω, a power of 5 W, and a installed within a side volume of about 0.173 L. chamber which is corresponding to an external surface of the imaging reflector 7. 15 Left sound The left sound box has a resistor The left sound box is box 35 of 4 Ω, a power of 5 W, and a installed within an volume of about 0.092 L. upper chamber which is corresponding to the illuminating reflector 3.
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(48) Elements and relationship between the elements are further described as follows.
(49) A housing 12 is configured to accommodate an optical system and a fan 10. In
(50) A wind shield 11 is configured to guide the wind discharged by the fan 10, so as to provide a high-efficient forced cooling effect for the radiator 9 of the projection light source 1.
(51) A fourth air passage 24 is provided between the illuminating reflector 3 and the housing 12.
(52) A third air passage 23 is provided between the LCD light valve 5 and the field lens 6.
(53) A second air passage 22 is provided between the collimating lens 4 and the LCD light valve 5.
(54) A first air passage 21 is provided among the condenser 2, the illuminating reflector 3 and the collimating lens 4.
(55) An inlet of the first air passage 21, the second air passage 22, the third air passage 23 and the fourth air passage 24 faces towards an exterior of the housing 12, an outlet thereof faces towards an inlet of the fan 10, so that when the fan 10 works to absorb the air, cooling air from the exterior dissipates heat from the illuminating reflector 3 and the LCD light valve 5. The optical system of the semi-vertical single LCD projector is located within a projection housing 31.
(56) Compared with the traditional horizontal projectors shown in
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(58) The semi-vertical projector manufactured by using the optical system provided by the present invention organically combines the advantages of traditional horizontal and vertical projectors, and brings a novel product stacking manner and appearance. As shown in
(59) Through the demonstration of the above embodiments, the key of the present invention is to combine the illuminating mirror 3 and the imaging mirror 7 to perform a new reflecting and turning of the light, creating a new stacking manner and a novel appearance, which is essentially different from the aforementioned U.S. Pat. No. 10,509,306 B1. Referring to
(60) The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and the description only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the claimed invention. The protective scope claimed by the present invention is defined by the appended claims and their equivalents.