Floating-oil recovery device
11993906 ยท 2024-05-28
Assignee
Inventors
Cpc classification
C02F2201/001
CHEMISTRY; METALLURGY
B63B35/32
PERFORMING OPERATIONS; TRANSPORTING
E02B15/08
FIXED CONSTRUCTIONS
E02B15/046
FIXED CONSTRUCTIONS
E02B15/045
FIXED CONSTRUCTIONS
B01F23/23121
PERFORMING OPERATIONS; TRANSPORTING
C02F1/682
CHEMISTRY; METALLURGY
International classification
E02B15/04
FIXED CONSTRUCTIONS
B01D17/02
PERFORMING OPERATIONS; TRANSPORTING
B63B35/32
PERFORMING OPERATIONS; TRANSPORTING
C02F1/68
CHEMISTRY; METALLURGY
E02B15/08
FIXED CONSTRUCTIONS
Abstract
A floating-oil recovery device includes: a bubble-curtain generation mechanism configured to discharge air into water to generate a bubble curtain in the water so as to increase a thickness of a film of floating oil while regulating spread of the floating oil; and an ejector configured to recover an oil-water mixed fluid having the floating oil and the water mixed with each other by jetting high-velocity water toward the film of floating oil enclosed with the bubble curtain to destroy the film of floating oil.
Claims
1. A floating-oil recovery device comprising: a bubble-curtain generation mechanism configured to discharge air into water to generate a bubble curtain in the water so as to increase a thickness of a film of floating oil while regulating spread of the floating oil, the bubble-curtain generation mechanism comprises an aeration pipe; an ejector configured to recover an oil-water mixed fluid having the floating oil and the water mixed with each other by jetting high-velocity water toward the film of floating oil enclosed with the bubble curtain to destroy the film of floating oil, wherein the ejector comprises a nozzle for jetting the high-velocity water and an intake pipe for taking in the high-velocity water jetted through the nozzle, with the nozzle and the intake pipe separated in line via a gap adjusted in accordance with viscosity of the floating oil, so as to generate negative-pressure suction force from around the gap, to recover the oil-water mixed fluid corresponding to an increase thickness within the bubble curtain into the intake pipe; a float coupled to the ejector; a support frame configured to be attached to a portion of a ship; and wherein the aeration pipe is arranged on both sides of a bottom portion of the support frame and arranged on a rear side of the bottom portion of the support frame; wherein the nozzle and the intake pipe are arranged substantially in a line along the horizontal axis; wherein the ejector is supported in a pivotable and rotatable manner at a front side of the support frame; wherein the float is arranged at a rear side of the ejector; and wherein the bubble-curtain generation mechanism is configured to generate the bubble curtain by an ascending flow of a group of bubbles discharged from the aeration pipe arranged on the both sides of the bottom portion of the support frame and on the rear side of the bottom portion of the support frame.
2. The floating-oil recovery device according to claim 1, further comprising: an oil-water separation tank wherein oil is separated from the oil-water mixed fluid recovered by the ejector.
3. The floating-oil recovery device according to claim 2, wherein the oil-water separation tank is to be mounted on the ship, wherein an oil-water recovery pipe is connected between the ejector and the oil-water separation tank, and wherein a water supply pipe provided with a high-velocity water supply unit is connected between the oil-water separation tank and the nozzle so that the water separated in the oil-water separation tank is circulated to be supplied to the nozzle as the high-velocity water through the water supply pipe and the high-velocity water supply unit.
4. The floating-oil recovery device according to claim 3, wherein a portion of the ejector having the float attached thereto is supported pivotably on a portion of the support frame so as to be swingable in a vertical direction in such a manner that a height of oil and water taken in by the ejector follows a change in water level.
5. The floating-oil recovery device according to claim 1, wherein the bubble-curtain generation mechanism includes: the aeration pipe; an air supply unit having an air pump and a motor mounted on the ship; and an air supply pipe connected between the aeration pipe and the air supply unit, and wherein the bubble curtain is generated by an ascending flow of a group of bubbles discharged from the aeration pipe.
6. The floating-oil recovery device according to claim 2, wherein the oil-water separation tank includes: a main tank that the oil-water mixed fluid recovered by the ejector is stored therein; and a plurality of partition plates arranged in the main tank, wherein oil and water are separated with the aid of difference in specific gravity in the main tank.
7. The floating-oil recovery device according to claim 3, further comprising: an auxiliary tank, mounted on the ship, that an oil treatment agent is stored therein; an oil treatment agent supply unit configured to supply the oil treatment agent stored in the auxiliary tank to the water supply pipe; and an auxiliary pipe connected between the oil treatment agent supply unit and the water supply pipe, wherein the film of floating oil and the oil treatment agent floating on a water surface are stirred to be mixed through the use of the ejector having the intake pipe arranged such that an outlet side of the intake pipe faces into the water.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTIONS OF EMBODIMENTS OF THE INVENTION
(8) Hereinafter, a floating-oil recovery device in an embodiment according to the present invention will be described in detail with reference to the drawings.
(9) [1] Outline of Floating-Oil Recovery Device
(10) Embodiments will be described with reference to
(11) A floating-oil recovery device 10 in an embodiment according to the present invention is a device capable of improving the efficiency of recovering floating oil while suppressing the spread of floating oil in a non-contact manner.
(12) The recovery device 10 includes: a support frame 20 attached integrally to a portion of a ship 60; a bubble-curtain generation mechanism configured to discharge air from a bottom portion of the support frame 20 into water to generate a bubble curtain in the water so as to regulate the spread of floating oil; and an oil-water recovery mechanism configured to recover the floating oil whose spread is regulated by the bubble curtain.
(13) In this example, an embodiment using the recovery device 10 mounted on the ship 60 such as a catamaran will be described. The ship 60 is not, however, limited to the catamaran, and may include a single-hulled vessel and towing vessel. Further, a position at which the ship 60 is attached with the recovery device 10 may be the front, side, or rear position of the ship 60.
(14) Hereinafter, the main elements will be described in detail.
(15) [2] Support Frame
(16) In the descriptions of the support frame 20, an A side of an intake direction of floating oil is defined as a front side, and an opposite side to the A side of the intake direction of floating oil is defined as a rear side.
(17) With reference to
(18) The support frame 20 has at least: a bottom frame portion 21 to be arranged thereon with the aeration pipe 30 in a flat C-shape or in a flat U-shape; and a front-side horizontal support shaft 22 for supporting the ejector 40 pivotably on a front-side upper portion of the support frame 20.
(19) The attachment height of the support frame 20 with respect to the ship 60 is adjustable.
(20) [3] Bubble-Curtain Generation Mechanism
(21) In an embodiment according to the present invention, a known oil boom is no longer used as floating-oil containment means.
(22) In an embodiment according to the present invention, the spread of floating oil is regulated through the use of a bubble-curtain generation mechanism.
(23) With reference to
(24) The aeration pipe 30 is a pipe or tube having both ends closed and a peripheral surface perforated with a plurality of aeration holes 30a along a longitudinal direction of the pipe or tube between both the ends.
(25) As a result of continuously or intermittently supplying air through the air supply unit 31 and the air supply pipe 32, a flat C-shaped or flat U-shaped bubble curtain can be generated in the water immediately above the aeration pipe 30.
(26) In this example, an embodiment having the aeration pipe 30 arranged on three sides, other than the front side, of the bottom frame portion 21 of the support frame 20 will be described. The number of aeration pipes 30 arranged on each side is appropriately selected.
(27) The reason why the aeration pipe 30 is not arranged on the front side of the support frame 20, i.e., the A side of the intake direction for the floating oil, is to take in the floating oil through the front side into a region surrounded by the bubble curtain generated above along the three sides of the bottom frame portion 21 of the support frame 20. The reason why the aeration pipe 30 is arranged on the three sides of the bottom frame portion 21 of the support frame 20 is to confine the taken-in floating oil inside the region surrounded by the bubble curtain so as to prevent the floating oil from flowing outside the surrounded region.
(28) In other words, the bubble curtain not only performs the function of preventing the spread of floating oil O, but also performs the function of confining the floating oil inside the bubble curtain so as to increase the thickness of the film of floating oil O (a floating oil film thickening function).
(29) [4] Oil-Water Recovery Mechanism
(30) The oil-water recovery mechanism is a mechanism configured to enable the floating oil to be pipe-transported in the form of oil-water mixed fluid obtained as a result of destroying the film of floating oil through the use of a high-velocity water jet flow.
(31) With reference to
(32) [4.1] Ejector
(33) The ejector 40 shown in
(34) The ejector 40 is not limited to an embodiment shown in
(35) In this example, an embodiment having one ejector 40 deployed for one support frame 20 will be described; and alternatively, a plurality of ejectors 40 may be deployed for one support frame 20.
(36) [4.1.1] Nozzle
(37) A water supply pipe 42 bent in a J-shape has an inlet side connected to an outlet tip of the water supply pipe 52, and the nozzle 41 is provided at an outlet tip of the water supply pipe 42. High-velocity water can be continuously jetted through the nozzle 41 toward an inlet port of the intake pipe 44.
(38) [4.1.2] Intake Pipe
(39) The intake pipe 44 is provided at an inlet tip of the oil-water recovery pipe 53.
(40) High-velocity water jetted from the nozzle 41 can be taken in, by the intake pipe 44, through the opening (inlet port) at the end of the intake pipe 44.
(41) As a result of the occurrence of the ejector function (Venturi effect) induced by jetting high-velocity water into the intake pipe 44, the mixed fluid of floating oil and water located around a region of the opening (inlet port) at the end of the intake pipe 44 can be sucked into the intake pipe 44.
(42) [4.1.3] Coupling Plate
(43) A coupling plate 47 is a member for coupling integrally the water supply pipe 42, the intake pipe 44, and a coupling lever 46 of the float 45 arranged in parallel with each other.
(44) By such a member, the nozzle 41 and the opening of the intake pipe 44 are mutually arranged at a predetermined position.
(45) [4.1.4] Gap Between Nozzle and Intake Pipe
(46) In this example, an open-type ejector, having the intake pipe 44 arranged so as to have a predetermined gap G from a jetting side of the nozzle 41 such that the oil and water around the jet flow are taken into the intake pipe 44 through the predetermined gap G, will be described. The ejector may be a closed-type ejector capable of jetting high-velocity water through the nozzle 41 inserted structurally into an end of the intake pipe 44 such that the oil and water around the jet flow in the vicinity of the end are taken into the intake pipe 44.
(47) In the open-type ejector, oil can be taken in optimally by adjusting the gap G in accordance with the viscosity or the like of the floating oil.
(48) [4.1.5] Pivotal Support Structure of Ejector
(49) As shown in
(50) In this example, an embodiment, having a pivot plate 43a interposed between the front-side horizontal support shaft 22 and the intake pipe 44, and a plurality of U-bolts 43c and U-bolts 43b fixed to the pivot plate 43a for retaining the front-side horizontal support shaft 22 and the intake pipe 44, respectively, so as to support the ejector 40 pivotably, is shown. A known pivotal support structure may be applied.
(51) [4.1.6] Float
(52) The ejector 40 is provided with the float 45, and as a result, the height of oil and water taken in by the ejector 40 can be automatically adjusted so as to follow a change in water level.
(53) In this example, an embodiment attached with the float 45 through the coupling lever 46 is shown. Alternatively, the float 45 may be attached to a portion of the water supply pipe 42 or the intake pipe 44, which is associated with the omission of the coupling lever 46.
(54) [4.2] Oil-Water Separation Tank
(55) With reference to
(56) In this example, a method of separating floating oil and water with the aid of difference in specific gravity will be described; and alternatively, a known separation method such as a cyclone method can be applied to the oil-water separation tank 50.
(57) An embodiment in this example will be described. The oil-water separation tank 50 has a main tank 55 and a plurality of partition plates 56 arranged vertically at intervals in the main tank 55.
(58) The terminal end of the oil-water recovery pipe 53 is connected to the vicinity of the bottom portion of the main tank 55 so that the sucked oil-water mixed fluid is discharged into the main tank 55.
(59) The suction pipe 54 is connected between the vicinity of the bottom portion of the main tank 55 and a suction side of the high-velocity water supply unit 51 so that the water separated in the main tank 55 can be circulated to be used through the suction pipe 54, the water supply pipe 52, the water supply pipe 42, and the nozzle 41.
(60) An oil recovery tank 57 is provided next to the main tank 55 so as to allow the main tank 55 to overflow with the separated oil and recover the separated oil in the oil recovery tank 57.
(61) In
Floating-Oil Recovery Method
(62) A method of recovering floating oil through the use of the floating-oil recovery device 10 will be described.
(63) In an embodiment according to the present invention, a taken-in floating-oil spread prevention step by the bubble-curtain generation mechanism, an oil-water recovery step by the ejector 40, and an oil-water separation step by the oil-water separation tank 50 are proceeded with in parallel.
(64) [1] Floating-Oil Spread Prevention Step
(65) In an embodiment according to the present invention, the bubble-curtain generation mechanism is used as means for preventing the spread of floating oil without using a known oil boom.
(66) A method for containment of the floating oil O will be described with reference to
(67) The air supply unit 31 shown in
(68) When air or the like is supplied to the aeration pipe 30, as shown in
(69) A bubble curtain is generated by the ascending water flow 34 isolated from the surrounding sea area and the group of bubbles 33 floating on the water surface.
(70) The floating oil O is taken in inside an area surrounded by the bubble curtain through an open space of the bubble curtain.
(71) The bubble curtain is generated in a curtain shape continuous over a below-water section from a depth not less than a film-thickness of floating oil O to the water surface as well as an above-water section as an upper part of the bubble curtain having the group of bubbles 33 rising from the water surface.
(72) Therefore, as the bubble curtain regulates the spread of the taken-in floating oil O, a film-thickness of the floating oil O confined inside the area surrounded by the bubble curtain increases.
(73) [2] Oil-Water Recovery Step
(74) A method of recovering the floating oil O inside an area surrounded by the bubble curtain will be described with reference to
(75) [2.1] Recovery of Oil and Water
(76) The high-velocity water supply unit 51 shown in
(77)
(78) The sucked mixed fluid of the floating oil O and the local water is transported to the oil-water separation tank 50 through the oil-water recovery pipe 53 shown in
(79) In particular, the high-velocity water J destroys the lump of the floating oil O inside the intake pipe 44, and as a result, the mixed fluid becomes a kneaded mixture having destroyed product O of the floating oil O kneaded with water.
(80) The water here includes not only the high-velocity water J jetted from the nozzle 41 but also the local water such as the surrounding seawater taken in by the high-velocity water J.
(81) Assuming that there is no bubble curtain, the floating oil O spread widely on the sea surface would be sucked, and for this reason, an amount of the local water taken in would increase significantly so that a recovery ratio of the floating oil O would decrease.
(82) On the other hand, by the bubble-curtain generation mechanism combined with the ejector 40, the film of floating oil enhanced in thickness by the bubble curtain gathers at the inlet portion of the ejector 40 so that the oil recovery ratio increases and the recovery efficiency of the floating oil O is significantly improved.
(83) Further, the floating oil is recovered along with water which reduces the recovery ratio thereof for the local water, and as a result, a blockage accident in the intake pipe 44 and the oil-water recovery pipe 53 is unlikely to occur.
(84) Still further, the suction pump is not used as means for recovering the floating oil O, and therefore, even if foreign matter such as garbage is mixed in the floating oil O, there is no concern of suck-in foreign matter's causing failure of the suction pump.
(85) [2.2] Case of Highly Viscous Floating Oil
(86) If the floating oil O is heavy oil of class C, it deteriorates to high viscosity when being mixed with seawater.
(87) It has been difficult to recover the floating oil O deteriorating to high viscosity by the conventional vacuum suction.
(88) On the other hand, the ejector 40 can recover the floating oil O while jetting high-velocity water J to destroy the film of floating oil O, and as a result, the floating oil O can be efficiently recovered by the ejector 40 even if the film of floating oil O deteriorates to high viscosity.
(89) [2.3] Automatic Adjustment of Oil and Water Taking-In Height
(90) As shown in
(91) As a result, even if the water surface of the floating oil O changes up and down, the height of the oil and water taken in by the ejector 40 is automatically adjusted so as to follow a change in water level. As a consequence, the floating oil O can be recovered efficiently without being affected by waves.
(92) Even if an ejector portion of the ejector 40 floating from the sea surface is exposed to the atmosphere due to the influence of waves, it is possible for the ejector 40 to avoid failure of an unrecoverable state caused by air-biting because the ejector 40 is not a device of negative-pressure suction type.
(93) [3] Oil-Water Separation Step
(94) With reference to
(95) The main tank 55 overflows with the oil separated therein, and the separated oil overflowing the main tank 55 is recovered in the oil recovery tank 57.
(96) In general, complete separation of water and oil in the storage tank body 55 is technically difficult contrary to expectations.
(97) For this reason, if the water separated in the main tank 55 is discharged to the local sea area as it is, for example, the oil component mixed in the separated water is discharged, which may cause water pollution in the local sea area.
(98) By circulating to use the water separated in the main tank 55 as high-velocity water to be jetted from the nozzle 41 instead of discharging it to the local sea area as it is, an amount of the discharged oil component can be reduced and the deterioration of water quality in the local sea area can be suppressed.
(99) Further, by circulating to use the water separated in the main tank 55 for recovery of the floating oil O, the recovered oil can be concentrated in the main tank 55.
(100) [4] Cleaning Step
(101) The bubble-curtain generation mechanism formed in the water does not make any direct contact with the floating oil O, and as a result, it is not necessary to clean the aeration pipe 30 and the like.
(102) The ejector 40 having finished recovering the floating oil O can be cleaned sufficiently by cleaning simply a pipeline thereof having the intake pipe 44 and oil-water recovery pipe 53 so that the maintenance thereof is easy.
(103) The following two methods can be applied for cleaning the intake pipe 44 and oil-water recovery pipe 53:
(104) One is a method (backwashing method) by which a terminal end of the oil-water recovery pipe 53 is detached, and cleaning water is flushed through the oil-water recovery pipe 53 back from the terminal end.
(105) The other is a method by which the floating-oil recovery device 10 is operated, in the sea area where the floating oil O is not present, with the terminal end of the oil-water recovery pipe 53 being connected to the oil-water separation tank 50 so as to clean the intake pipe 44 and the oil-water recovery pipe 53.
Other Embodiments
(106) Hereinafter, other embodiments will be described. In the following descriptions, the same portions as those of the above-described embodiments are added with the same reference numerals, and the detailed descriptions thereof will be omitted.
(107) 1. Configuration
(108) [1] Treatment of Floating Oil Using Oil Treatment Agent
(109) As described above, the floating-oil recovery device 10 can not only recover the floating oil without making any direct contact with the floating oil but also mix an oil treatment agent 65 into the floating oil on the sea surface by replacing some pipe of the device 10 to decompose the floating oil.
(110) [2] Ejector
(111)
(112) [2.1] Removal of Oil-Water Recovery Pipe
(113) In this example, without the oil-water recovery pipe 53 as a result of detachment thereof from an outlet side of the intake pipe 44, the mixed fluid containing the oil treatment agent 65 generated in such a detached intake pipe 44 is discharged to the floating oil.
(114) [2.2] Direction of Discharge Side of Intake Pipe
(115) The detached intake pipe 44 is positioned so that its discharge side (outlet side) faces into the sea.
(116) The discharge side of the intake pipe 44 may be bent in a U-shape, or may be straight without being any bent.
(117) In short, it is sufficient that the mixed fluid containing the oil treatment agent 65 can be discharged toward the sea surface through the intake pipe 44.
(118) [3] Additional Facility
(119) This will be described with reference to
(120) In an embodiment according to the present invention, the oil treatment agent 65 is supplied to the nozzle 41 by utilizing the water supply pipe 52 and the auxiliary pipe 62.
(121) [3.1] Oil Treatment Agent
(122) The oil treatment agent 65 is a treatment agent in a liquid or powder form capable of decomposing oil by an oxidizing action or a microbial digestive action, and known surfactants and solvents having low toxicity to secondary contamination and marine organisms can be used.
(123) [3.2] Oil Treatment Agent Supply System
(124) The tip of the auxiliary pipe 62 connected to the discharge side of the oil treatment agent supply unit 61 joins a portion of the water supply pipe 52 so that the oil treatment agent 65 can be supplied to the water supply pipe 52 through the oil treatment agent supply unit 61 and the auxiliary pipe 62.
(125) [3.3] Water Intake Source for Water Supply Pipe
(126) The water intake source of the water supply pipe 52 may be the oil-water separation tank 50 shown in
(127) The water intake source of the water supply pipe 52 shown in
(128) 2. Floating-Oil Treatment Method
(129) A treatment method using the oil treatment agent in this example will be described.
(130) [1] Supply of Oil Treatment Agent
(131) The high-velocity water supply unit 51 and the oil treatment agent supply unit 61 are operated to supply continuously water mixed with the oil treatment agent 65 to the water supply pipe 42.
(132) [2] Stirring and Mixing of Oil Treatment Agent and Oil
(133) When high-velocity water mixed with the oil treatment agent 65 is jetted from the nozzle 41 toward the inlet port of the intake pipe 44, the floating oil located around the nozzle 41, the high-velocity water mixed with the oil treatment agent 65, and the sucked local water are mixed in the intake pipe 44 and are discharged into the sea by the Venturi effect.
(134) The mixed fluid containing the oil treatment agent 65 discharged into the sea is discharged in a spiral form through the intake pipe 44 so that stirring and mixing of the oil treatment agent 65 and the lump layer of the floating oil on the sea surface proceeds.
(135) 3. Effects of this Example
(136) In this example, the oil treatment agent 65 can be mixed with the floating oil on the sea surface to perform the decomposition treatment by a simple operation of replacing some pipe of the floating-oil recovery device 10.
(137) In general, when an oil treatment agent is used, the treatment effect is low if the oil treatment agent is sprayed only, and it is important to stir and mix the oil treatment agent with the oil.
(138) Since the floating oil has an appropriate viscosity, the oil treatment agent needs to be mixed with the floating oil using a mechanical stirring force.
(139) In an embodiment according to the present invention, the oil treatment agent and the floating oil can be efficiently stirred and mixed by utilizing the existing ejector so that it is not necessary to arrange any additional stirring and mixing unit dedicated for mechanically mixing the oil treatment agent and the floating oil.
REFERENCE NUMERALS
(140) O Floating oil A Floating-oil intake direction V.sub.1 Switching valve V.sub.2 On-off valve V.sub.3 Drain valve 10 Floating-oil recovery device 20 Support frame 21 Bottom frame portion of support frame 22 Front-side horizontal support shaft of support frame 30 Aeration pipe 30a Aeration hole 31 Air supply unit 32 Air supply pipe 33 Group of bubbles 34 Ascending water flow 40 Ejector 41 Nozzle 42 Water supply pipe 44 Intake pipe 45 Float 46 Coupling lever 47 Coupling plate 50 Oil-water separation tank 51 High-velocity water supply unit 52 Water supply pipe 53 Oil-water recovery pipe 54 Suction pipe 55 Main tank 56 Partition plate 57 Oil recovery tank 60 Ship