Heating and cooling systems and apparatuses with phase change materials
11994348 ยท 2024-05-28
Assignee
Inventors
- Erik Hatfield (Fredericton, CA)
- Daniel Larsen (Fredericton, CA)
- Hannah Mallalieu (Fredericton, CA)
- Jordan Kennie (Fredericton, CA)
Cpc classification
F28D20/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D11/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F5/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/0083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2250/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2235/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A system for selectively heating and cooling including a three-way heat exchange apparatus, a source apparatus for selectively heating and cooling a source fluid, a phase change material for selectively storing heating and cooling potential, and a distribution apparatus for selectively distributing heating and cooling a distribution fluid, wherein the three-way heat exchange apparatus is connected to the phase change material by an interface between the heat exchange apparatus and the phase change material.
Claims
1. A radiator for selectively heating and cooling comprising: first and second spaced apart generally parallel headers, the first header for conducting a source fluid into the microchannel radiator and the second header for conducting a source fluid out of the radiator, a series of generally parallel pairs of microchannel tubes fluidly connecting the first and second headers, wherein a first spacing separating the microchannel tubes forming each of the pairs of microchannel tubes, a second spacing separating adjacent pairs of microchannel tubes, and, wherein the first spacings are narrower than the second spacings, fins located in the first spacings for conductively connecting the microchannel tubes forming each of the pairs, and a phase change material cell located in the second spacings, wherein the cell contacts the pair of microchannel tubes bounding the cell.
2. The radiator of claim 1, wherein the phase change material cells comprise a rigid plastic capsule containing a phase change material.
3. The radiator of claim 2, wherein the cells comprise chamfered edges for facilitating deformation of the cells for easier fitting into the second spacings.
4. The radiator of claim 2, wherein the cells further comprise a pull tab on the front face of the cell.
5. The radiator of claim 4, wherein the pull tab is sized so that it can be pulled by insertion of human fingers through an opening in the tab.
6. The radiator of claim 1, wherein the phase change material cells comprise a flexible plastic pouch containing a phase change material.
7. The radiator of claim 1, wherein one or more rigid plates connect to and support the microchannel tubes.
8. The radiator of claim 7, wherein one or more of the rigid plates have tabs bent out from the plate which help to align the phase change material cells during installation.
9. The radiator of claim 7 where one or more of the rigid plates have holes for the purpose of mounting the microchannel tubes.
10. The radiator of claim 1, wherein the microchannel tubes are parallel in a vertical or a horizontal series connected by adjacent parallel headers which are perpendicular to the microchannel tubes.
11. The radiator of claim 1, wherein the spacings range from about 0.25 cm to about 10 cm.
12. The radiator of claim 1, wherein phase change material cells and fins contact opposite faces of each microchannel tube in the series of tubes.
13. The system of claim 12 where a gap separates each phase change material capsule from the fins on the subsequent microchannel tube.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For the purpose of illustrating the invention, the drawings show aspects of one or more embodiments of the invention. However, it should be understood that the present invention is not limited to the precise arrangements and instrumentalities shown in the drawings, wherein:
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DETAILED DESCRIPTION
(21) Referring to
(22) Embodiments of the source system 2 component include heat pump(s), such as air source, or geothermal system(s), furnace(s) boiler(s), or waste heat. Embodiments of the heat exchanger 4 include radiator core(s) for space heating, coil(s) in ducted systems or a heat exchanger as part of a hydronic system. Other embodiments of the heat exchanger 4 include the heat exchangers described with reference to
(23) In operation of the system 1 in heating mode, the source system 2 supplies heat in the source fluid via the source conduit 3 connected to the heat exchanger 4. The heat which is exchanged travels via the interface 5 into the PCM 6. This heats the PCM 6, storing latent heat and/or specific heat energy in the PCM 6. Any additional heat from the source 2 which is not absorbed into the PCM 6 is absorbed by the distributor system 8, through the distribution fluid via the distribution conduit 7 which connects to the heat exchanger 4. Stored thermal energy in the PCM 6 can be recovered by activating the distributor 8 to absorb heat in the distribution fluid via the distribution conduit 7 from the heat exchanger 4 which is heated by the interface 5 through exchanging heat with the PCM 6. The heated distributor fluid can then be used directly or indirectly to provide heat for a thermal load such as a building.
(24) In operation of the system 1 in cooling mode, the source system 2 absorbs heat in a source fluid via the source conduit 3 connected to the heat exchanger 4. The heat which is exchanged travels via the interface 5 into a phase change material 6. This cools the PCM 6 storing latent and/or specific cooling potential in the PCM 6. Any additional heat which is needed for the source 2 which is not provided by the PCM 6 is provided by the distributor system 8, through the distribution fluid via the distribution conduit 7 which connects to the heat exchanger 4. The stored thermal cooling potential can be recovered by activating the distributor 8 to provide heat in the distribution fluid via the distribution conduit 7 to the heat exchanger 4 which is cooled by the interface 5 through exchanging heat with the PCM 6. The cooled distributor fluid can then be used directly or indirectly to cool a thermal load such as a building.
(25) Referring to
(26) Referring to
(27) A gas connector 19 and liquid connector 22 connect the apparatus 12 to the system 1. Referring to
(28) Referring to
(29)
(30) Referring to
(31) In relation to the system of
(32) In operation of the apparatus 12 in heating mode, source fluid heated above the ambient and internal heat exchanger temperature by the source 2 enters the gas header 20 via connector 19. The source fluid flows from the header 20 into the microchannel tubes 16. The elevated temperature of the fluid causes heat to conduct into the fins 18 and the cells 17 storing latent heat in the event of a phase change and/or specific heat in the PCM 6 in the cells 17. Ambient temperature distribution fluid, (air in the present embodiment) is circulated through the series of fins 18 by the fan 10 or other air source, causing a heat exchange into the air from the PCM 6 and/or the source fluid by convection and/or conduction due to the lower ambient temperature. Ambient air may be used along with the PCM 6 to match the heat supplied from the source 2 or to provide building heat during the storage cycle. When the PCM 6 has stored sufficient heat, operation may continue by increasing the speed of the fan 10 such that air is heated by the fins 18 at the same rate at which heat is supplied by the source 2 or by reducing the power output of the source 2. Heat is recovered by circulating ambient air which is at a lower temperature than the PCM 6 through the series of fins 18 while the source 2 remains off. This cools the fins 18 and the tubes 16, causing a heat exchange from the PCM 6 to the ambient air. When the latent heat and/or specific heat from the PCM 6 is depleted, the source 2 is reactivated to continue heating and/or storing energy. Source fluid that has circulated through the tubes 16 enters the liquid header tubes 21 and exits through connector 22 and returns back to the source 2.
(33) In operation in cooling mode, the apparatus 12 operates with similar mechanics as described above, but with reversed directions of heat flow. Fluid cooled below ambient temperature and internal heat exchanger core temperatures by the source 2 enters through the liquid headers 21 through port 22, and tubes 16 to cool the PCM 6 in the cells 17 and fins 18. Latent heat and/or specific heat is stored in the PCM 6 as cooling potential while ambient air is circulated through the fins 18 to provide any additional heat for the source which is not provided by the PCM 6. The fluid returns to the source 2 by exiting the heat exchanger through the gas header 20 through the gas connector 19. When the PCM 6 has stored sufficient cooling potential, operation may continue by increasing the speed of the fan 10 to match air cooling by the fins 18 to the cooling by the source 2 or by reducing the power output of the source 2. Cooling potential is recovered by circulating ambient air which is at a higher temperature than the PCM 6 while the source 2 remains off, warming the fins 18 and tubes 16, causing a heat exchange from the ambient air to the cooled PCM 6. When the latent heat and/or specific heat from the PCM 6 is depleted, the source 2 is activated to continue cooling.
(34) Referring to
(35) A series of parallel spaced microchannel tubes run between the top header tubes 42 and corresponding bottom header tubes 45. Referring to
(36) The microchannel tubes 48 generally may alternate between being widely spaced by the wide spacings 49 and being narrowly spaced by narrow spacings 50.
(37) Aluminum fins 51 run between microchannel tubes 48 in the narrow spacings 50. Encapsulated phase change material(s) 52 containing materials such as the PCM 6 in some embodiments are removable located between microchannel tubes 48 in the wide spacings 49. These cells 52 are similar to apparatus 17 shown in
(38) In relation to the system of
(39) In operation of the apparatus 41 in heating mode, source fluid heated above the ambient and internal heat exchanger temperature by the source 2 enters the heat exchanger header 42 via port end 43. The source fluid flows from the header 42 into the microchannel tubes 48. The elevated temperature of the fluid causes heat to conduct into the fins 51 and the cells 52 storing latent heat in the event of a phase change and/or specific heat in the PCM 6 in the cells 52. Ambient temperature distribution fluid, (air in the present embodiment) is circulated through the series of fins 51 by the fan 10 or other air source, causing a heat exchange into the air from the PCM 6 and/or the source fluid by convection and/or conduction due to the lower ambient temperature. Ambient air may be used along with the PCM 6 to match the heat supplied from the source 2 or to provide building heat during the storage cycle. When the PCM 6 has stored sufficient heat, operation may continue by increasing the speed of the fan 10 such that air is heated by the fins 51 at the same rate at which heat is supplied by the source 2 or by reducing the power output of the source 2. Heat is recovered by circulating ambient air which is at a lower temperature than the PCM 6 through the series of fins 51 while the source 2 remains off. This cools the fins 51 and the tubes 48, causing a heat exchange from the PCM 6 to the ambient air. When the latent heat and/or specific heat from the PCM 6 is depleted, the source 2 is activated to continue heating and/or storing energy. Source fluid that has circulated through the tubes 48 enters the lower header tubes 45 and exits at port end 46 and returns back to the source 2.
(40) In operation in cooling mode, the apparatus 41 operates with similar mechanics as described above, but with reversed directions of heat flow. Fluid cooled below ambient temperature and internal heat exchanger core temperatures by the source enters through the bottom headers 45 through port 46, and tubes 48 to cool the PCM 6 in the cells 52 and fins 51. Latent heat and/or specific heat is stored in the PCM 6 as cooling potential while ambient air is circulated through the fins 51 to provide any additional heat for the source which is not provided by the PCM 6. The fluid returns to the source by exiting the heat exchanger through the header 42 through port 43. When the PCM 6 has stored sufficient cooling potential, operation may continue by increasing the speed of the fan 10 to match air cooling by the fins 51 to the cooling by the source 2 or by reducing the power output of the source 2. Cooling potential is recovered by circulating ambient air which is at a higher temperature than the PCM 6 while the source 2 remains off, warming the fins 51 and tubes 48, causing a heat exchange from the ambient air to the cooled PCM 6. When the latent heat and/or specific heat from the PCM 6 is depleted, the source 2 is activated to continue cooling.
(41) Referring to
(42) One distinction of the alternative apparatus 56 is the inclusion of air baffles 57 which bridge the gap 58 between the cells 52 and the header 42 to minimize leakage of distribution fluid through this region. The air baffles 57 are made from an elastic material which expands and contracts as the gap 58 size changes during thermal cycling.
(43) Referring to
(44) In operation in heating mode, the apparatus 59 operates as described generally in
(45) In operation in cooling mode, the apparatus 59 operates with similar mechanics described above, but with reversed directions of heat flow. In this embodiment, fluid cooled below ambient temperature and internal heat exchanger temperatures by the source 2 travels through the tubes 60 to cool the PCM 6 and fins 61. Latent heat and/or specific heat is stored in the PCM 6 as cooling potential while ambient air is circulated through the gaps 62 to provide any additional heat for the source 2 which is not provided by the PCM 6. When the PCM 6 has stored sufficient cooling potential, operation may continue by increasing the speed of the fan 10 to match air cooling by the fins 61 to the cooling by the source 2 or by reducing the power output of the source 2. Cooling potential is recovered by circulating ambient air in the gaps 62 which is at a higher temperature than the PCM 6 while the source 2 remains off, warming the fins 61 and tubes 60, causing a heat exchange from the ambient air to the cooled PCM 6. When the latent heat and/or specific heat from the PCM 6 is depleted, the source 2 is activated to continue cooling.
(46) Referring to
(47) In operation, the fan 66 is powered by an external power source, creating a low pressure region which causes air flow 68 into the air pathways 67 from ambient space. As the airflows through the 3-way heat exchangers 65, heat is exchanged to/from the air 68. This air 68 enters the fan 66 and is then discharged in order to heat or cool the space containing the apparatus.
(48) Referring to
(49) In other embodiments, one or more additional apparatus 79 may be connected to the distribution loop 73 by parallel connections 80, making the pumped fluid system modular and extendable. In certain embodiments, the apparatus 79 can include a source 70, a liquid to PCM heat exchanger 71.
(50) Referring to
(51) In operation of the system 69 in a storage mode according to an embodiment of the present invention, source fluid circulates from the heat exchanger 71, through the source 70, back to the heat exchanger 71 before the cycle is repeated. In the present mode, the source 70 and pump 74 are operating while the thermal load 78 and the pump 75 are not running. The source 70 is either running in a heating mode or a cooling mode. The pump 74 draws fluid out of the heat exchanger 71 via the port 76 and circulates it through the source loop 72.
(52) When the source 70 is operating in heating mode, the temperature of the source fluid is raised above the internal temperature of the heat exchanger 71. When the source 70 is operated in cooling mode, the temperature of the source fluid is lowered, below the internal temperature of the heat exchanger 71.
(53) The source fluid which enters ports 76 or 77 of the heat exchanger 71 circulates around the cells 82 through the channels 84. When the source 70 is operating in heating mode, heat energy is transferred from the source fluid to the PCM 6 in the cells 82 to store heat potential in the PCM 6. When the source 70 is operating in cooling mode, heat energy is transferred from the PCM 6 in the cells 82 to the source fluid to store cooling potential in the PCM 6. The source fluid exits through the port opposite to the inlet.
(54) In operation of the system 69 in a distribution mode according to an embodiment of the present invention, source fluid circulates from the heat exchanger 71, to the thermal load 78 and back to the heat exchanger 71 before the cycle is repeated. In the present mode, the pump 74 is off, while the pump 75 and the thermal load 78 are running. The pump 75 draws fluid out of the heat exchanger 71 via the port 77 and circulates it through the distribution loop 73 to the thermal load 78 and back to the heat exchanger 71 via port 76. If the PCM 6 in the cells 82 contains stored heat potential, the temperature of the source fluid will be raised and used for heating the thermal load 78. If the PCM 6 in the cells 82 contains stored cooling potential, the temperature of the source fluid will be lowered to cool the thermal load 78.
(55) The system 69 in another embodiment of the present invention can be simultaneously operated in both storage mode and distribution mode. In this mode the pumps 74/75, the thermal load 78 and source 70 are all active.