HIGH REDUCTION BELT-DRIVEN LINEAR ACTUATOR
20240167544 ยท 2024-05-23
Inventors
Cpc classification
F16H19/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2019/0668
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H19/0618
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2019/0609
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed herein are methods, systems, and components for the design of a flat belt based block and tackle design that is theoretically free of fleet angles. A mapping technique forms a set of planar positions for the centerlines of the free spans that provides a plurality of sheave geometries, which reside on a common axis and spans that are free of fleet angles at the sheave engagement interfaces. This permits the use of high-performing flat belts in high-reduction block and tackle topologies, with the principal benefits of an extended service life, high power transmission efficiency, more effective traction power transfer, and a compact machine design.
Claims
1-22. (canceled)
23. A linear actuator system comprising: an actuator chassis having a main drive axis; a first plurality of sheaves coupled to a first shaft coupled to the actuator chassis, the first plurality of sheaves comprising sheaves having an axis of rotation that is coincident with the first shaft, the sheaves in the first plurality of sheaves comprising a pair of end sheaves and a middle sheave, wherein the middle sheave has a larger diameter than the pair of end sheaves, and wherein the middle sheave rotates independently of the pair of end sheaves; and a second plurality of sheaves coupled respectively to a second shaft coupled to the actuator chassis, the second plurality of sheaves comprising sheaves having an axis of rotation that is coincident with the second shaft, the sheaves in the second plurality of sheaves comprising a pair of end sheaves and a middle sheave, wherein the middle sheave has a larger diameter than the pair of end sheaves, and wherein the middle sheave rotates independently of the pair of end sheaves, wherein at least one of the first shaft and the second shaft is configured to translate along the main drive axis, wherein the first shaft and the second shaft are oriented perpendicularly to the main drive axis and are offset with respect to one another by a rotation angle about the main drive axis.
24. The linear actuator system of claim 23, further comprising a flat belt extending from a first termination point, to and about the first plurality of sheaves, to and about the second plurality of sheaves, and to a second termination point.
25. The linear actuator system of claim 24, wherein the second termination point is within a take-up reel.
26. The linear actuator system of claim 24, further comprising a driver configured to engage the flat belt.
27. The linear actuator system of claim 26, wherein the driver comprises an electric motor.
28. The linear actuator system of claim 26, wherein the driver comprises a capstan, and wherein the flat belt takes at least two turns around the capstan.
29. The linear actuator system of claim 23, further comprising at least one actuation shaft movably coupled to the actuator chassis to translate along the main drive axis.
30. A method of driving a belt driven linear actuator system, the method comprising: energizing a rotary actuator connected to a redirection sheave to rotate the redirection sheave, the redirection sheave coupled to an actuator chassis, the actuator chassis comprising: a first plurality of sheaves coupled to a first shaft coupled to the actuator chassis, the first plurality of sheaves comprising sheaves having an axis of rotation that is coincident with the first shaft, the sheaves in the first plurality of sheaves comprising a pair of end sheaves and a middle sheave, wherein the middle sheave has a larger diameter than the pair of end sheaves, and wherein the middle sheave rotates independently of the pair of end sheaves; and a second plurality of sheaves coupled respectively to a second shaft coupled to the actuator chassis, the second plurality of sheaves comprising sheaves having an axis of rotation that is coincident with the second shaft, the sheaves in the second plurality of sheaves comprising a pair of end sheaves and a middle sheave, wherein the middle sheave has a larger diameter than the pair of end sheaves, and wherein the middle sheave rotates independently of the pair of end sheaves, wherein at least one of the first shaft and the second shaft is configured to translate along the main drive axis, wherein the first shaft and the second shaft are oriented perpendicularly to the main drive axis and are offset with respect to one another by a rotation angle about the main drive axis.
31. The method claim 30, the actuator chassis further comprising a flat belt extending from a first termination point, to and about the first plurality of sheaves, to and about the second plurality of sheaves, and to a second termination point.
32. The method of claim 31, wherein the second termination point is within a take-up reel.
33. The method of claim 31, further comprising a driver configured to engage the flat belt.
34. The method of claim 33, wherein the driver comprises an electric motor.
35. The method of claim 33, wherein the driver comprises a capstan, and wherein the flat belt takes at least two turns around the capstan.
36. The method of claim 30, the actuator chassis further comprising at least one actuation shaft movably coupled to the actuator chassis to translate along the main drive axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The skilled artisan will understand that the drawing primarily is for illustrative purposes and is not intended to limit the scope of the inventive subject matter described herein. The drawings are not necessarily to scale; in some instances, various aspects of the inventive subject matter disclosed herein may be shown exaggerated or enlarged in the drawings to facilitate an understanding of different features. In the drawing, like reference characters generally refer to like features (e.g., functionally similar and/or structurally similar elements).
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DETAILED DESCRIPTION
[0037] Following below are more detailed descriptions of various concepts related to, and exemplary embodiments of, a block-and-tackle arrangement for use with flat belts.
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044] Under running conditions, one block and tackle expands, while the other contracts. The tension differential between the two sets is equivalent to the external load imposed upon the system, and the difference in belt tension from the high-tension side to the low-tension side is supplied by a friction drive, which will be described later. It should be noted that in this exemplary embodiment of the invention, two block and tackles oppose each other for bi-directional load capability. Other embodiments of the invention that require single-acting capability may only require one block and tackle (see,
[0045]
[0046] A conventional block and tackle similar to that which is depicted in
[0047] To adapt a block-and-tackle for use with a flat belt, we must get rid of the fleet angles. This is readily accomplished by simply tilting each of the sheaves and their corresponding belt arcs 707a-c as per
[0048] In this species, all sheaves are tiled by the same angle such that fleet angles disappear. The opposing set of sheaves will create centerline projections 708a-c. This accomplishes a zero-fleet angle condition, but renders the rotation axes 706a-c of the sheaves to be no longer coincident. Thus, a supporting shaft would have to have multiple non-coincident shaft sections that support the sheaves.
[0049]
[0050] The present invention does not require the sheaves to be of exactly the same size, and it is of paramount importance that the overall machine compactness and the continuity of support shafts is maintained. This is accomplished in the illustration of
[0051]
[0052] The plurality of sheaves 308 rotates freely about shaft 302, with its axis 802. Belt sections 602a-e reside on the plurality of sheaves 308 in accordance with the positions depicted in
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065] As utilized herein, the terms approximately, about, substantially and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and are considered to be within the scope of the disclosure.
[0066] It should be noted that the term exemplary as used herein to describe various embodiments is intended to indicate that such embodiments are possible examples, representations, and/or illustrations of possible embodiments (and such term is not intended to connote that such embodiments are necessarily extraordinary or superlative examples).
[0067] For the purpose of this disclosure, the term coupled means the joining of two members directly or indirectly to one another. Such joining may be stationary or moveable in nature. Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another. Such joining may be permanent in nature or may be removable or releasable in nature.
[0068] It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure. It is recognized that features of the disclosed embodiments can be incorporated into other disclosed embodiments.
[0069] It is important to note that the constructions and arrangements of spring systems or the components thereof as shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter disclosed. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present disclosure.
[0070] All literature and similar material cited in this application, including, but not limited to, patents, patent applications, articles, books, treatises, and web pages, regardless of the format of such literature and similar materials, are expressly incorporated by reference in their entirety. In the event that one or more of the incorporated literature and similar materials differs from or contradicts this application, including but not limited to defined terms, term usage, describes techniques, or the like, this application controls.
[0071] While various inventive embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the inventive embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the inventive teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific inventive embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, inventive embodiments may be practiced otherwise than as specifically described and claimed. Inventive embodiments of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the inventive scope of the present disclosure.
[0072] Also, the technology described herein may be embodied as a method, of which at least one example has been provided. The acts performed as part of the method may be ordered in any suitable way. Accordingly, embodiments may be constructed in which acts are performed in an order different than illustrated, which may include performing some acts simultaneously, even though shown as sequential acts in illustrative embodiments.
[0073] All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.
[0074] The indefinite articles a and an, as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean at least one.
[0075] The phrase and/or, as used herein in the specification and in the claims, should be understood to mean either or both of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with and/or should be construed in the same fashion, i.e., one or more of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the and/or clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to A and/or B, when used in conjunction with open-ended language such as comprising can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc.
[0076] As used herein in the specification and in the claims, or should be understood to have the same meaning as and/or as defined above. For example, when separating items in a list, or or and/or shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as only one of or exactly one of, or, when used in the claims, consisting of, will refer to the inclusion of exactly one element of a number or list of elements. In general, the term or as used herein shall only be interpreted as indicating exclusive alternatives (i.e. one or the other but not both) when preceded by terms of exclusivity, such as either, one of, only one of, or exactly one of Consisting essentially of, when used in the claims, shall have its ordinary meaning as used in the field of patent law.
[0077] As used herein in the specification and in the claims, the phrase at least one, in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase at least one refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, at least one of A and B (or, equivalently, at least one of A or B, or, equivalently at least one of A and/or B) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc.
[0078] In the claims, as well as in the specification above, all transitional phrases such as comprising, including, carrying, having, containing, involving, holding, composed of, and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases consisting of and consisting essentially of shall be closed or semi-closed transitional phrases, respectively, as set forth in the United States Patent Office Manual of Patent Examining Procedures, Section 2111.03.
[0079] The claims should not be read as limited to the described order or elements unless stated to that effect. It should be understood that various changes in form and detail may be made by one of ordinary skill in the art without departing from the spirit and scope of the appended claims. All embodiments that come within the spirit and scope of the following claims and equivalents thereto are claimed.