HYDROPONIC APPARATUS

Abstract

Aspects of the disclosure relate to a hydroponic apparatus (10) and to methods of use of the same. The apparatus (10) comprises a reservoir (12) for a liquid, a growth vessel (14) for a plant and an air supply (22). A tank (20) is disposed in the reservoir (12). The tank (20) is in fluidic communication with the reservoir (12), with the growth vessel (14) and with the air supply (22). The tank (20) comprises an inlet valve (Vi) for allowing liquid in the reservoir (12) to enter the tank (20) and an outlet valve (Vp) for allowing air in the tank (20) to vent to atmosphere. The apparatus (10) further comprises a controller (23) for activating and deactivating the air supply (22).

Claims

1. A hydroponic apparatus for growing plants comprising: a reservoir for a liquid; a growth vessel for a plant; and a tank disposed in the reservoir and in fluidic communication with the reservoir and the growth vessel, wherein the tank is configured to be coupled with an air supply and comprises: an inlet valve for allowing liquid in the reservoir to enter the tank; and an outlet valve for allowing air in the tank to vent to atmosphere.

2. The hydroponic apparatus of claim 1 comprising the air supply.

3. The hydroponic apparatus of claim 2 wherein the air supply comprises at least one of an air compressor and an air pump.

4. The hydroponic apparatus of claim 1 wherein the liquid is a nutrient rich aqueous solution.

5. The hydroponic apparatus of claim 1 wherein the outlet valve is pressure sensitive and adjustable.

6. The hydroponic apparatus of claim 1 wherein the outlet valve is a pressure control valve.

7. (canceled)

8. The hydroponic apparatus of claim 1 further comprising a first pipe that extends into the tank, wherein the first pipe is connectable the air supply.

9. The hydroponic apparatus of claim 8 wherein the first pipe terminates with at least one of a diffuser and an air stone.

10. (canceled)

11. The hydroponic apparatus of claim 8 wherein the first pipe comprises a check valve.

12. The hydroponic apparatus of claim 1 wherein the growth vessel comprises a sump in which a drain is located.

13. The hydroponic apparatus of claim 1 wherein a fluid conduit extends between the growth vessel and the tank.

14. The hydroponic apparatus of claim 13 wherein the fluid conduit comprises a first port disposed in the tank.

15. The hydroponic apparatus of claim 14 wherein the first port is disposed proximate to a lowermost wall of the tank.

16. The hydroponic apparatus of claim 14 wherein the first port is located proximate the deepest region of the tank.

17. The hydroponic apparatus of claim 13 wherein the fluid conduit comprises a second port disposed in the growth vessel.

18. The hydroponic apparatus of claim 29 wherein the controller is a time activated switch.

19. A method of use of a hydroponic apparatus for growing plants comprising: a reservoir comprising a liquid; a growth vessel comprising a plant being cultivated; and a tank disposed in the reservoir and in fluidic communication with the reservoir and with the growth vessel, wherein the tank comprises an inlet valve for allowing liquid in the reservoir to enter the tank and an outlet valve for allowing air in the tank to vent to atmosphere; an air supply; the method comprising: charging the growth vessel with liquid from the tank by, activating the air supply; supplying air to the tank; pressurising the tank; forcing the liquid from the tank to enter the growth vessel; discharging the growth vessel by, deactivating the air supply; draining the liquid in the growth vessel back into the tank; venting the tank to atmosphere; and equalising the pressure in the tank with the liquid pressure in the reservoir.

20. The method of claim 19 further comprising filling the tank by: opening the inlet valve; charging the tank with liquid from the reservoir.

21. A kit of parts for growing plants comprising: a reservoir chamber for a liquid; a growth vessel for a plant; a tank adapted to be disposed within the reservoir; an inlet valve for allowing liquid in the reservoir to enter the tank; an outlet valve for allowing air in the tank to vent to atmosphere; and a support for supporting the growth vessel above the tank.

22-28. (canceled)

29. The hydroponic apparatus of claim 2 further comprising a controller for activating and deactivating the air supply.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0047] Exemplary embodiments of the invention will now be described with reference to the accompanying drawings, in which:

[0048] FIG. 1A is a plan view from above of a hydroponic apparatus according to embodiments of the disclosure;

[0049] FIG. 1B is a schematic illustration of the hydroponic apparatus according to embodiments of the disclosure;

[0050] FIGS. 2A to 2C illustrate stages of filling a growth vessel of the hydroponic apparatus of FIG. 1B with a fluid; and

[0051] FIGS. 3A and 3B illustrate stages of draining the growth vessel of the hydroponic apparatus of FIG. 1B.

DETAILED DESCRIPTION OF EMBODIMENTS

[0052] Detailed descriptions of specific embodiments of a hydroponic apparatus, components and methods are disclosed herein. It will be understood that the disclosed embodiments are merely examples of the way in which certain aspects of the invention can be implemented and do not represent an exhaustive list of all of the ways the invention may be embodied. As used herein, the word exemplary is used expansively to refer to embodiments that serve as illustrations, specimens, models, or patterns. Indeed, it will be understood that the hydroponic apparatus, components and methods described herein may be embodied in various and alternative forms. The Figures are not necessarily to scale and some features may be exaggerated or minimised to show details of particular components. Well-known components, materials or methods are not necessarily described in great detail in order to avoid obscuring the present disclosure. Any specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the invention.

[0053] Referring to FIG. 1, there is shown a plan view of a hydroponic apparatus 10. The apparatus 10 comprises a container forming a reservoir 12 having a lid, closure or support structure 13 capable of supporting a growth vessel 14 (along with the plant under cultivation and a predefined volume of a hydroponic solution HS, see FIG. 2A, and optionally a growth or support medium). A pot 16 may be disposed in the growth vessel 14. The pot 14 may be removeable. The pot 14 is adapted to receive the plant or crop being cultivated, for example it may have apertures or openings to allow the passage of the hydroponic solution HS into and out of the interior of the pot 14. The lid 13 may optionally close an upper end of the reservoir 12, this may reduce evaporation of the hydroponic solution HS this may be advantageous where water supply is limited. The lid 13 may comprises an access 18 in the form of an opening or removable hatch. The access 18 may be useful for filling the reservoir with water or nutrients, measuring or monitoring the fluid level in the reservoir, and measuring characteristics of the hydroponic solution such as but not limited to nutrient level, oxygenation, or pH.

[0054] Optionally, the reservoir 12 may be substantially shaped as an octagonal prism, although other shapes may be employed for example but not limited to, cuboids, cylinders, hexagonal prisms. It will be appreciated that the side walls of the reservoir need not be vertical and the reservoir 12 may be an inverted square, hexagonal, octagonal or conical frustrum.

[0055] A tank 20 is disposed in the reservoir 12 and may be mounted on supports on an inner surface of a base wall of the container forming the reservoir 12.

[0056] The tank 20 comprises an inlet valve V.sub.i. The inlet valve V.sub.i may be mounted in a lowermost wall of the tank 20. The inlet valve V.sub.i provides that fluid can flow to flow into the tank 20 from the reservoir 12. The inlet valve V.sub.i may allow fluid to flow into the tank 20 from the reservoir when the pressure within the tank is less than the pressure in the reservoir 12 at the depth of the inlet valve V.sub.i. The inlet valve V.sub.i may be passive.

[0057] In other embodiments the inlet valve V.sub.i may be active and may be coupled to an actuator under the control of a controller, the controller may be coupled to one or more sensors, such as, but not limited, to pressure sensors. The controller may open or close the valve in dependence upon a measurement parameter being monitored by the one or more sensors.

[0058] A pressure control or pressure relief valve V.sub.p is in communication with the tank 20 and may be located at an upper end of a fluid conduit 30 extending from an uppermost wall of the tank 20. The pressure control valve V.sub.p allows air in the tank 20 to be released during the drain phase of the operational cycle.

[0059] The tank 20 is in fluid communication with the growth vessel 14 via a second fluid conduit 28. The second fluid conduit 28 comprises a first end or port E.sub.I providing an inlet/outlet disposed proximate the lowermost wall of the tank 20. In this way, the tank 20 can be substantially emptied of hydroponic solution during the fill phase of the cycle.

[0060] The second fluid conduit 28 comprises a second end or port E.sub.O providing an inlet/outlet located in a lower region of the growth vessel 14. The growth vessel 14 may comprise a well, sump or sink in a bottom wall thereof which may facilitate drainage of hydroponic solution back into the tank 20 during the drain period of the cycle.

[0061] The outlet end E.sub.O of the second fluid conduit 28 may comprises a cover, filter or guard to prevent or inhibit undesired particulate matter flowing in to the tank 20, this may be further reduced by allow the outlet of the second fluid conduit 28 to stand proud of the surrounding region of the bottom wall of the growth vessel 14. This may help reduce cleaning and maintenance due to blockages or restrictions in fluid flow or interference in valve operation by particulate matter.

[0062] Additionally, or alternatively, the cover may serve to provide a diffuser; diffusing fluid flowing out of the second fluid conduit 28.

[0063] The tank 20 is in fluid communication with an air source in the form of air pump 22 via an air line 24 the air line 24 may comprise a pipe, hose or tube that may be flexible. Optionally, the air line comprises a check valve V.sub.c to prevent flow of hydroponic solution from the tank 20 to the air pump 22.

[0064] Alternatively, the air pump 22 may be disposed at an elevation above the maximum fluid level in the reservoir 12, or at least a portion of the air line 24 may be routed above the maximum fluid level in the reservoir 12.

[0065] The air line 24 may comprise a diffuser in the form of an air stone 26 at an outlet end located in the tank 20. The air stone 26 may diffuse air as it flows into the tank 20, it may also act as a check valve or fluid restrictor inhibiting flow of the hydroponic solution into the air line 24.

[0066] In the illustrated embodiment, an air supply 22 takes the form of a pump or a compressor, it may be powered from mains electricity, a battery, a generator, one or more solar panel or wind turbines, combustion engine or other suitable power source.

[0067] In other embodiments, the air line 24 may be coupled to a tank of compressed air or a manual pump.

[0068] FIGS. 2A to 3B illustrate stages of a fill and drain cycle of the growth vessel 14.

[0069] FIG. 2A shows the apparatus 10 with a hydroponic solution HS disposed in the reservoir and in the tank 20, the reservoir 12 can be filled via the access hatch, or may comprise a dedicated filling inlet in other embodiments. The air pump 22 is in an off or inactive state, that is to say air is not being supplied to the tank 20 via the air line 24. The hydroponic solution HS enters the tank 20 via the inlet valve V.sub.i since the pressure in the reservoir 12 is equal to the pressure in the tank 20.

[0070] A fill phase of the cycle commences by changing the state of the air pump 22 to an on or active condition in which air A.sub.IR is supplied to the tank 20 via the air line 24.

[0071] In FIG. 2B, the air pump 22 is in an on or active state, air A.sub.IR has been supplied to the tank 20 via the air line 24. As the air A.sub.IR is pumped into the tank 20 the air A.sub.IR; being less dense than the hydroponic solution HS, rises to the top of the tank 20. The pressure in the tank 20 increases. In doing so the hydroponic solution HS is displaced from the tank 20 through the second fluid conduit 28 into the growth vessel 14.

[0072] In FIG. 2C the air pump 22 has continued to charge or fill the tank 20 with air A.sub.IR until the all the hydroponic solution HS has been raised into the growth vessel 14, or at least until the hydroponic solution HS fluid level in the tank 20 is below the inlet end E.sub.I of the second fluid conduit 28.

[0073] Optionally, the air pump 22 remains in the on state, air A.sub.IR continues to be pumped into the tank 20. When the pressure in the tank 20 rises sufficiently air A.sub.IR escapes through the second fluid conduit 28 into the growth vessel 14 so as to aerate the hydroponic solution HS and the root zone of the plants being cultivated. The outlet valve V.sub.p is configured to offer greater resistance for the air A.sub.IR to escape to the atmosphere than the second fluid conduit 28. The air A.sub.IR pressure in the tank 20 is greater than the pressure of the hydroponic solution HS in the reservoir 12 at the depth of the inlet valve V.sub.i. The inlet valve V.sub.i is thus closed and prevents the hydroponic solution HS in the reservoir 12 entering the tank 20.

[0074] The air pump 22 may be coupled to a controller or timer 23 which controls the length of time the air pump 22 is in the on condition. The timer 23 may be configured to allow the air pump 22 to supply air A.sub.IR to the tank 20 for a desired period after the tank 20 has been emptied of the hydroponic solution HS or the maximum fill level of the growth vessel 14 has been reached. The air A.sub.IR escapes the tank 20 via the second fluid conduit 28 into the growth vessel 14 whilst the pump 22 is active.

[0075] In some embodiments, the apparatus 10 may comprises one or more sensors and a controller coupled thereto which controls the operation of the air pump 22. The sensors may detect fluid levels in the tank 22, reservoir 12 or growth vessel 14. The sensors may detect characteristics of the hydroponic solution HS such as but not limited to its oxygenation level. Based upon data received from the sensors the controller may determine when to shut the air pump 22, for example, but not limited to, if sensor data indicates that oxygen level in the hydroponic solution HS is low the controller may allow the air pump 22 to run for an extended period. The controller may be coupled to other external devices or sensors such as light sources (growth lights) or light sensors, temperature or humidity sensors. The controller may adjust the fill/drain cycle in dependence upon information from the sensors to optimise growth of the plants, it may cease or reduce filling of the growth vessel when light levels in the growth environment are low or below a threshold value. The fill/drain cycle maybe adjusted in dependence upon the plant being cultivated; the controller may comprise one or more selectable pre-defined or user customisable programs. The controller may also allow remote monitoring or control of the apparatus 10.

[0076] FIG. 3A illustrates the apparatus 10 during the drain phase of the cycle. The drain phase commences when the air pump 22 is returned to an off or inactive state.

[0077] The hydroponic solution HS in the growth vessel 14 returns to the tank 20. Air A.sub.IR in the tank 20 initially escapes through the second fluid conduit 28 into the growth vessel 14 until the liquid level in the tank 20 rises to submerge the inlet end E.sub.I of the second fluid conduit 28. Since the pressure in the tank 20 is lower than the pressure exerted by the fluid in the growth vessel 14 the hydroponic solution HS returns to the tank 20. The pressure in the tank 20 is still sufficient to seal the inlet valve V.sub.i, preventing ingress of liquid in the reservoir 12 into the tank 20. The air A.sub.IR in the tank 20 is compressed towards the upper or top wall of the tank 20. The pressure control valve V.sub.p allows the air A.sub.IR in the tank 20 to escape to the atmosphere.

[0078] The pressure control valve V.sub.p, in the illustrated embodiment is disposed in the reservoir 12 above the maximum fill level of the reservoir 12. In other embodiments, the pressure control valve V.sub.p may be disposed outside the reservoir 12.

[0079] The pressure control valve V.sub.p may be variable such that the rate at which the hydroponic solution HS returns to the tank 20 can be controlled or adjusted.

[0080] FIG. 3B illustrates the apparatus 10 during the drain phase, the hydroponic solution HS in the growth vessel has returned to the tank 20. As the hydroponic solution HS returns under the force of gravity to the tank 20 the pressure in the tank reduces. Since the tank 20 is vented to atmospheric pressure, if the volume of water returning to the tank 20 is less than that which was pumped out the pressure in the tank 20 will fall below the pressure of the liquid in the reservoir 12 at the depth of the inlet valve V.sub.i. Once the pressure of the fluids in the tank 20 is sufficiently low that the inlet valve V.sub.i will open to allow hydroponic solution HS from the reservoir to enter the tank 20, air A.sub.IR in the tank 20 will be vented to the atmosphere. The tank 20 is thus once again full of hydroponic solution HS, this controlling the volume of liquid available for the next fill phase. Any loss of hydroponic fluid that occurred during the fill phase (for example by absorption into the plant roots or support medium or evaporation to the atmosphere) is replaced from the reservoir 12.

[0081] The volume of the tank 20 may be less than the volume of the growth vessel 14. The volume of the tank 20 may be selected so as to avoid or mitigate against overfilling the growth vessel. The volume of the tank 20 may be selected so to avoid or mitigate filling the growth vessel beyond the root zone of the plant under cultivation. The volume of liquid delivered to the growth vessel 14 may be adjusted by adjusting the depth of penetration of the second fluid conduit 28 in to the tank 20. The liquid delivery volume may reduce by raising the first end or port E.sub.I to space it further from the bottom wall of the tank 20. The second fluid conduit 28 may be provided with an indicia, graduations or hatch markings to facilitate adjustment of the liquid delivery volume.

[0082] In those embodiments employing a pot 16, in which the plant is disposed, the pot 16 may be selected to be of suitable size to accommodate the plant, the pot 16 may be changed or replaced as the plant grows. The liquid delivery volume may be adjusted in dependence upon the pot 16 dimensions, plant size or variety or environmental conditions.

[0083] In the illustrated embodiment the second fluid conduit 28 passes through the top wall of the tank 20, in other embodiments the second fluid conduit 28 may enter the tank 20 through side wall or the bottom wall of the tank 20. In some embodiments the tank 20 may comprise a hatch or resealable closure for gaining access to an interior of the tank for example to facilitate cleaning of the interior. The second fluid conduit 28 pass into the tank 20 through closure so as to be removeable with the closure for maintenance and cleaning.

[0084] It can also be appreciated that various changes may be made within the scope of the present invention. For example, the size and shape of the growth vessel, tank and/or reservoir may be adjusted. The apparatus 10 may comprise two or more growth vessels in fluidic communication with the reservoir; each may be individually coupled to the reservoir in parallel with each other. In other embodiments two or more growth vessels in fluidic communication with the reservoir and each other in series, a first vessel may be filled from the tank, subsequent vessels may be gravity fed from a preceding vessel in the series. The reservoir may comprise two or more tanks, each of the tanks may be coupled to a respective growth vessel or may be coupled to a common growth vessel. The apparatus 10 may comprise a plurality of air supplies or pumps, each may be coupled to a respective tank or to a common tank. In embodiments, having two or more tanks the tanks may be in fluidic communication with each other.

[0085] Whilst the apparatus 10 is configured to deliver a pre-defined volume of liquid to the growth chamber the growth chamber may be provided with an overflow mechanism in the event of a malfunction such as but not limited to valve failure.

[0086] The controller may also be in communication with one or more fault detection sensors which indicate the apparatus 10 needs attention, maintenance or repair. Such sensors may include, but not limited to, pressure or air flow sensors for detecting low air supply from the air pump, tank or other air supply or for detecting valve failure or compromise.

[0087] The controller may also comprise or be coupled to a communication device for informing an operator of the condition of the apparatus 10, such device may take the form of one or more light or LED's, a monitor or screen or other visual display, modem, network interface (wired or wireless), Bluetooth or other radio communications device.

[0088] The apparatus 10 may be modular in construction and may be readily assembled, dismantled, upgraded or modified as required. The fluid pipes or conduits, fittings or connectors may be of push type or compression type such that no, or only basic tools, are required to assemble the apparatus 10. In this way the apparatus 10 may be readily dismantled for maintenance or cleaning. Components of the apparatus 10 may be readily interchanged, for example to increase or decrease the size of the tank or the volume of liquid a given tanks delivers. A growth vessel 14 or pot 16 of a suitable size may be mounted to the apparatus 10 in dependence of the plant's requirements.

[0089] It will be recognised that as used herein, directional references such as top, bottom, base, front, back, end, side, inner, outer, upper and lower do not necessarily limit the respective features to such orientation, but may merely serve to distinguish these features from one another.