LIGHTWEIGHT FASTENER AND CUSTOMIZED DRIVE APPARATUS THEREOF
20240167495 ยท 2024-05-23
Assignee
Inventors
- Umut INCE (Izmir, TR)
- Cenk KILICASLAN (Izmir, TR)
- Sezgin YURTDAS (Izmir, TR)
- Baris TANRIKULU (Izmir, TR)
Cpc classification
F16B23/0061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A lightweight fastener is designed for use in a variety of industries, especially in the automotive industry, such as construction, machine manufacturing, building and railway, and a drive apparatus compatible with said fastener that applies the torque required for its tightening and loosening is provided.
Claims
1. A fastener, comprising: a threaded shaft, a flange part, and a head part comprising a center, a periphery, at least three support elements, and at least three groove parts, wherein each of the groove parts are located between two successive support elements and separates the support elements from each other; wherein a height of each of the support elements, whose longitudinal axes intersect at the center of the head part increases while extending radially from the periphery of the head part to the center of the head part, and side walls on both sides of each support element and intermediate walls connecting the side walls of the two successive support elements facing each other form surfaces in which a drive apparatus is engaged to the fastener for tightening and loosening and a torque is transferred to the fastener.
2. The fastener according to claim 1, wherein each side wall of the support elements comprises an upper edge and a lower edge.
3. The fastener according to claim 1, wherein the upper edge and the lower edge of the side wall are axially aligned.
4. The fastener according to claim 1, wherein the upper edge and the lower edge move away from each other while the side wall extends radially from the periphery of the head part towards the center.
5. The fastener according to claim 1, wherein a width of each of the support elements gradually decreases from the periphery of the head part towards the center.
6. The fastener according to claim 1, wherein the flange part comprises an upper surface and a lower surface, and the upper surface extends radially inclined from the periphery of the flange part to the center.
7. The fastener according to claim 1, wherein an angle of a lower edge on each side wall of the support elements with a horizontal axis is between 0? and 45? while extending radially from the periphery of the head part to the center.
8. The fastener according to claim 1, wherein an angle of an upper edge on each side wall of the support elements with a horizontal axis is between 5? and 75? while extending radially from the periphery of the head part to the center.
9. The fastener according to claim 1, wherein an angle between the side walls of any two successive support elements facing each other is between 50? and 105?.
10. The fastener according to claim 1, wherein at least two of angles between the longitudinal axes of any two successive support elements are equal to each other.
11. The fastener according to claim 10, wherein angles between the longitudinal axes of the support elements are equal to each other.
12. A drive apparatus, configured to be engaged to a fastener, and comprising: a holding part, a neck part, and a head part comprising a center, a periphery, at least three protrusions, and at least three slots, wherein each of the slots are located between two successive protrusions and separate the protrusions from each other; wherein a depth of each of the slots, whose longitudinal axes intersect at the center of the head part, increases while extending radially from the periphery of the head part to the center, and side walls on both sides of each protrusion and intermediate walls connecting these side walls form surfaces in which the drive apparatus is engaged to the fastener for tightening and loosening and a torque is transferred from the drive apparatus to the fastener.
13. The drive apparatus according to claim 12, wherein the protrusions on the head part extend inclined from the periphery of the head part towards the center.
14. The drive apparatus according to claim 12, wherein an angle between the side walls of the protrusions on the head part is between 50? and 105?.
15. The drive apparatus according to claim 12, wherein a width of each of the slots decreases while extending radially from the periphery of the head part to the center.
16. The drive apparatus according to claim 12, wherein at least two of angles between the longitudinal axes of the two successive slots are equal to each other.
17. A combination of a fastener and a drive apparatus, comprising: the fastener comprising a threaded shaft, a flange part and a first head part comprising a first center, a first periphery, at least three support elements and at least three groove parts, wherein each of the groove parts are located between two successive support elements and separates the support elements from each other, and the drive apparatus comprising a holding part, a neck part and a second head part comprising a second center, a second periphery, at least three protrusions, and at least three slots, to which at least three support elements are engaged when the fastener and the drive element are coupled with, wherein each of the slots are located between two successive protrusions and separate the protrusions from each other; wherein a height of each of the support elements, whose longitudinal axes intersect at the center of the first head part, increases while extending radially from the periphery of the first head part to the center of the first head part, and side walls on both sides of each support element and the intermediate walls connecting the side walls of the two successive support elements facing each other form surfaces in which the drive apparatus is engaged to the fastener for tightening and loosening and a torque is transferred to the fastener.
18. The combination of the fastener and the drive apparatus according to claim 17, wherein a depth of each of the slots in the drive apparatus increases while extending radially from the periphery of the head part towards the center.
19. The fastener according to claim 2, wherein the upper edge and the lower edge of the side wall are axially aligned.
20. The fastener according to claim 2, wherein the upper edge and the lower edge move away from each other while the side wall extends radially from the periphery of the head part towards the center.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0060] References to the following figures and detailed descriptions are intended to provide a better understanding of the invention and have no purpose limiting the scope of the invention. The components in the figures were not scaled, only the description of the principles of the invention was emphasized. Different modifications of the parts of the figures represented by references are also possible within the scope of the invention.
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0071] The present invention relates to a lightweight fastener that can be applied with a uniquely designed drive apparatus, and that can be fastened at the desired safety and performance. The present invention also relates to a drive apparatus that applies the torque required for effective tightening and loosening of this fastener and to a combination of said fastener and this drive apparatus.
[0072] The fastener (10) according to the invention mainly comprises the head (11), flange (12) and shaft (13) as seen in
[0073] The head (11) comprising the support elements (14, 15, 16) and the grooves (17, 18, 19) between the two successive support elements has a circular periphery (11a), and according to a preferred embodiment of the invention, the flange (12) on which the head is located is also circular, and the periphery (12a) of the flange is in line with the periphery (11a) of the head. The support element (14, 15, 16), which extends from the center of the head (20) radially towards the periphery (11a) of the head decreasing in height, ends when it is aligned with the periphery (11a) of the head as seen in
[0074] However, it is seen in
[0075] The side walls (14b, 15a) of the two successive support elements (14, 15) are connected to each other by an intermediate wall (21). As the side walls (14b, 15a) of the two successive support elements (14, 15) facing each other extend radially towards the center (20), they begin to bend towards the opposite side wall (14b, 15a) after a certain point to form an arc of a circle. It is seen in
[0076] However, the support elements (14, 15, 16) extending radially inclined from the periphery (11a) of the head to the center (20) have a minimum height (h.sub.1) in line with the periphery (11a) of the head and reach the maximum height (h.sub.2) in the center (20) where all three support elements (14, 15, 16) meet. The maximum height of the support elements (14, 15, 16) is equal to the maximum height of the intermediate walls (21, 22, 23). According to the preferred embodiment of the invention, the minimum and maximum heights of all the support elements (14, 15, 16) are equal to each other.
[0077] The side walls (14b and 15a; 15b and 16a; 16b and 14a) of both successive support elements facing each other and the intermediate walls (21, 22, 23) connecting these side walls respectively form the active surfaces in which the drive apparatus (40) contacts the fastener (10) for tightening and loosening the fastener (10) and transfers the torque required for performing these operations in the fastener in accordance with the invention. Active surfaces are critical for effective transfer of the torque applied by the drive apparatus (40) to the fastener (10) and for tightening and loosening without encountering any problems such as stripping, deformation, locking.
[0078] According to another embodiment of the invention, it is seen in
[0079] However, since the support elements (14, 15, 16) are located on the upper surface (12b) of the flange, the lower surface of the support elements (14, 15, 16) and thus the lower edges (14a, 14b, 15a, 15b, 16a, 16b) of the side walls on both sides of each support element are also seen in
[0080] The upper edges (14a, 14b, 15a, 15b, 16a, 16b) of the support elements also extend in a radially inclined manner towards the center (20), by making a certain angle with the horizontal plane (Y) in the fastener (10) according to the invention. Accordingly, in the fastener (10) according to the invention, each of the upper edges (14a, 14b, 15a, 15b, 16a, 16b) of the side walls of the support elements extends in a radially inclined manner towards the center (20) by making an angle (?) with the horizontal plane, as well as each of the lower edges (14a, 14b, 15a, 15b, 16a, 16b) of the side walls of the support elements adjacent to the upper surface (12b) of the flange, thus the upper surface (12b) of the flange extends in a radially inclined manner towards the center by making an angle (?) with the horizontal.
[0081] The angle (?) of each upper edge (14a, 14b, 15a, 15b, 16a, 16b) on the side walls of the support elements with the horizontal plane is the same, similarly, the angle (?) of each lower edge (14a, 14b, 15a, 15b, 16a, 16b) on the side walls of the support elements with the horizontal plane is the same. As shown in
[0082] Considering that the drive apparatus (40) transfers the torque by contacting the active contact surfaces formed by the side walls (14a, 14b, 15a, 15b, 16a, 16b) of the support elements and the intermediate walls (21, 22, 23) that enable the joining of the side walls, besides the number of the support elements, the angle of the upper edges (14a, 14b, 15a, 15b, 16a, 16b) and the lower edges (14a, 14b, 15a, 15b, 16a, 16b) of the side walls with the horizontal plane which affects the size of the area of the active contact surfaces is of critical importance. While the weight of the fastener is significantly reduced, the active contact surface areas are optimized in such a way that the required torque is effectively transferred by the drive apparatus (40) and the removal and fastening processes are carried out repeatedly without any problems such as stripping, deformation and locking in the design of the fastener (10) in accordance with the invention.
[0083] In the fastener (10) according to the invention, the angle (?) of the upper surface (12b) of the flange, and thus of each lower edge (14a, 14b, 15a, 15b, 16a, 16b) on the side walls of each support element located above the upper surface (12b) of the flange, while radially extending from the periphery of the head (11a) to the center (20), with the horizontal plane is 0? to 45?, preferably 1? to 30?, more preferably 2? to 20?.
[0084] In the fastener according to the invention, the angle (?) of each upper edge (14a, 14b, 15a, 15b, 16a, 16b) on the side walls of each support element extending radially from the periphery of the head (11a) to the center (20) with the horizontal plane is 5? to 75?, preferably 10? to 60?, more preferably 12? to 45?, most preferably 15? to 35?.
[0085] The shapes of the support elements (14, 15, 16) in the head part of the fastener of the invention as described above as well as the number of the support elements (14, 15, 16) and their positions relative to each other are among the factors to be considered for self-aligning and performing an assembly or a disassembly process at the desired performance while applying torque by the drive apparatus (40).
[0086] There are 2 to 6, preferably 2 to 4, more preferably 3 support elements (14, 15, 16) in the head part (11) of the fastener according to the invention.
[0087] According to an embodiment of the fastener (10) of the invention, it is shown in
[0088] As shown in
[0089] In the fastener (10) of the invention, the angles (?.sub.1, ?.sub.2, ?.sub.3) between the side walls (14b and 15a; 15b and 16a; 16b and 14a) of any two successive support elements may vary depending on the angle (?.sub.1, ?.sub.2, ?.sub.3) between the longitudinal axes of said support elements and the width (w) of the support elements, but are equal to each other according to the preferred embodiment of the invention (?.sub.1=?.sub.2=?.sub.3) and are 50? to 105?, preferably 60? to 100?, more preferably 70? to 95?. The angles (?.sub.1, ?.sub.2, ?.sub.3) between the side walls (14b and 15a; 15b and 16a; 16b and 14a) of the two successive support elements facing each other are shown in
[0090] It is seen in
[0091] In the lightweight fastener (10) of the invention, the shape, features and positions of the support elements (14, 15, 16) and the grooves (17, 18, 19) in the head part are designed to ensure a homogeneous transfer of the torque applied by the drive apparatus (40) during the disassembly and assembly of the said fastener (10) to the workpiece. The drive apparatus applies torque from certain points where it contacts the fastener by engaging externally the fastener whose weight is reduced by using traditional methods including leaving the parts where only the drive apparatus contacts and transmits the torque and removing the other parts in certain proportions in order to make it possible to use a standard drive apparatus. However, the disassembly and assembly of the lightweight fastener (10) according to the invention, which is specifically designed to make it possible to transfer the torque applied to the head part in a homogeneous manner, is carried out by the drive apparatus (40) specially designed for the fastener (10).
[0092] The drive apparatus (40), which is compatible with the lightweight fastener (10) in accordance with the invention and provides a homogeneous transfer of the torque applied during the tightening and loosening by contacting the active contact surfaces on the head (11) of the said fastener, is shown in
[0093] The protrusions (48, 49, 50) formed in the drive apparatus are shown in
[0094] However, when the fastener (10) and the drive apparatus (40) in accordance with the invention are engaged each other, the side walls (14a, 14b, 15a, 15b, 16a, 16b) and the intermediate walls (21, 22, 23) forming the active contact surfaces in the fastener correspond to the side walls (48a, 48b, 49a, 49b, 50a, 50b) on both sides of the protrusions (48, 49, 50) in the drive apparatus and the intermediate walls (51, 52, 53) connecting these side walls. It is seen in
[0095] In the drive apparatus (40) in accordance with the invention, the side walls (48a, 48b; 49a, 49b; 50a, 50b) and the intermediate walls (51; 52; 53) in each protrusion as mentioned above form the active contact surfaces of the drive apparatus (40), which is in contact with the fastener (10) and provides effective transfer of the torque required during the disassembly and assembly of the fastener (10). When the fastener (10) and the drive apparatus (40) are engaged in order to perform the tightening and loosening processes, the active contact surfaces in the fastener and the active contact surfaces in the drive apparatus correspond to each other. According to a preferred embodiment of the invention, the area size of the active contact surfaces in the drive apparatus (40) is at least the area of the active contact surfaces in the fastener (10) or is relatively likely to be larger for the purpose of effectively transferring the torque applied by the drive apparatus to the fastener and performing the tightening or loosening operations as required and properly.
[0096] When the fastener (10) and the drive apparatus (40) of the invention are engaged each other, the support elements (14, 15, 16) in the fastener and the slots (44, 45, 46) in the drive apparatus; and the grooves (17, 18, 19) in the fastener and the protrusions (48, 49, 50) in the drive apparatus are engaged to each other. In other words, the upper surface of the support element (14, 15, 16) in the fastener is overlapped with the base of the slots (44, 45, 46) in the drive apparatus; and the base of the grooves (17, 18, 19) in the fastener is overlapped with the upper surface of the protrusions (48, 49, 50) in the drive apparatus. Accordingly, when the fastener (10) and the drive apparatus (40) in accordance with the invention are engaged each other, the longitudinal axis (14, 15, 16) of each support element in the head part of the fastener and the longitudinal axis (44, 45, 46) of the slot in which this support element corresponds and engages are overlapped. The longitudinal axes (44, 45, 46) of the slots in the head of the drive apparatus are defined as the lines extending radially from the center of the head (47) through the center of the slot (44, 45, 46) along the slot. According to a preferred embodiment of the invention, the angle between the longitudinal axes (?.sub.1, ?.sub.2, ?.sub.3) of any two successive support elements in the head of the fastener and the angle between the longitudinal axes (?.sub.1, ?.sub.2, ?.sub.3) of any successive slots in which these support elements correspond and engage when the drive apparatus (40) and the fastener (10) are engaged is equal to each other (?.sub.1=?.sub.1; ?.sub.2=?.sub.2; ?.sub.3=?.sub.3). According to the invention, the angles between the longitudinal axes of two successive support elements can be equal to each other or different from each other. Similarly, the angles between the longitudinal axes of the slots in the drive apparatus can be equal to each other or different from each other. Accordingly, the angle between the longitudinal axes of any two successive support elements is equal to the angle (?.sub.1, ?.sub.2, ?.sub.3) between the longitudinal axes of the two successive slots through which the said support elements couple with in the drive apparatus in accordance with the invention, since the slots (44, 45, 46) in the drive apparatus and the support elements (14, 15, 16) in the fastener should engage tightly together in order to effectively transfer the torque applied by the drive apparatus (40) in accordance with the invention to the fastener (10). According to the preferred embodiment of the invention, there are three support elements in the head part of the fastener and the angles between the longitudinal axes (14, 15, 16) of any successive support element (?.sub.1, ?.sub.2, ?.sub.3, respectively) and the angles (?.sub.1, ?.sub.2, ?.sub.3, respectively) between the longitudinal axes (44, 45, 46, respectively) of the corresponding two slots in the drive apparatus are shown in
[0097] When the protrusions (48, 49, 50) on the head of the drive apparatus in accordance with the invention are coupled with the grooves (17, 18, 19) on the head of the fastener in accordance with the invention, the side walls on the sides of a groove in the fastener face the side walls of the corresponding protrusion in the drive apparatus (14b and 15a with 48a and 48b; 15b and 16a with 50a and 50b; 14a and 16b with 49a and 49b). The angles between the side walls of the protrusions in the drive apparatus (?.sub.1, ?.sub.2, ?.sub.3) are shown in
[0098] However, as clearly depicted in
[0099] The drive apparatus (40) in accordance with the invention is compatible with the fastener (10) described within the scope of the invention and can be used to apply torque in the tightening and loosening of any fastener that can be tightly engaged with the drive apparatus.
[0100] The view of the combination of the fastener (10) in accordance with the invention and the drive apparatus (40) in accordance with the invention as described above is given in
REFERENCE NUMBERS GIVEN IN THE FIGURES
[0101] 10 Fastener [0102] 11 Head [0103] 11a Periphery of the Head [0104] 12 Flange [0105] 12a Periphery of the Flange [0106] 12b Upper Surface of the Flange [0107] 12c Lower Surface of the Flange [0108] 13 Shaft [0109] 13a Shaft End [0110] 13b Threaded Part of the Shaft [0111] 14 Support Element [0112] 14a Support Element Side Wall [0113] 14a Upper Edge of the Support Element Side Wall [0114] 14a Lower Edge of the Support Element Side Wall [0115] 14b Support Element Side Wall [0116] 14b Upper Edge of the Support Element Side Wall [0117] 14b Lower Edge of the Support Element Side Wall [0118] 14 Longitudinal Axis of the Support Element [0119] 15 Support Element [0120] 15a Support Element Side Wall [0121] 15a Upper Edge of the Support Element Side Wall [0122] 15a Lower Edge of the Support Element Side Wall [0123] 15b Support Element Side Wall [0124] 15b Upper Edge of the Support Element Side Wall [0125] 15b Lower Edge of the Support Element Side Wall [0126] 15 Longitudinal Axis of the Support Element [0127] 16 Support Element [0128] 16a Support Element Side Wall [0129] 16a Support Element Side Wall Upper Edge [0130] 16a Support Element Side Wall Lower Edge [0131] 16b Support Element Side Wall [0132] 16b Upper Edge of the Support Element Side Wall [0133] 16b Lower Edge of the Support Element Side Wall [0134] 16 Longitudinal Axis of the Support Element [0135] 17 Groove [0136] 18 Groove [0137] 19 Groove [0138] 20 Head Center [0139] 21 Fastener Intermediate Wall [0140] 22 Fastener Intermediate Wall [0141] 23 Fastener Intermediate Wall [0142] 40 Drive Apparatus [0143] 41 Head Part of the Drive Apparatus [0144] 41a Periphery of the Head Part of the Drive Apparatus [0145] 42 Neck of Drive Apparatus [0146] 43 Holding Part of Drive Apparatus [0147] 44 Slot in the Head Part of Drive Apparatus [0148] 44 Longitudinal Axis of the Slot in the Head Part of Drive Apparatus [0149] 45 Slot in the Head Part of Drive Apparatus [0150] 45 Longitudinal Axis of the Slot in the Head Part of Drive Apparatus [0151] 46 Slot in the Head Part of Drive Apparatus [0152] 46 Longitudinal Axis of the Slot in the Head Part of Drive Apparatus [0153] 47 Center of the Head Part of the Drive Apparatus [0154] 48 Protrusion in the Drive Apparatus [0155] 48a Side Wall of the Protrusion in the Drive Apparatus [0156] 48b Side Wall of the Protrusion in the Drive Apparatus [0157] 48c Upper Surface of the Protrusion in the Drive Apparatus [0158] 49 Protrusion in the Drive Apparatus [0159] 49a Side Wall of the Protrusion in the Drive Apparatus [0160] 49b Side Wall of the Protrusion in the Drive Apparatus [0161] 49c Upper Surface of the Protrusion in the Drive Apparatus [0162] 50 Protrusion in the Drive Apparatus [0163] 50a Side Wall of the Protrusion in the Drive Apparatus [0164] 50b Side Wall of the Protrusion in the Drive Apparatus [0165] 50c Upper Surface of the Protrusion in the Drive Apparatus [0166] 51 Intermediate Wall of the Drive Apparatus [0167] 52 Intermediate Wall of the Drive Apparatus [0168] 53 Intermediate Wall of the Drive Apparatus [0169] (X) Longitudinal Axis of the Fastener [0170] (w) Width of the Support Element [0171] (w.sub.1) Maximum Width of Each Support Element (14, 15, 16) Aligned with the Periphery of the Head (11a) [0172] (w.sub.1) Maximum Width of Slots (44, 45, 46) in Drive Apparatus Aligned with the Periphery of Head (41a) [0173] (w.sub.2) The Width of the Support Elements (14, 15, 16) Extending Towards the Center (20) at a Certain Distance from the Center (20) Radially [0174] (w.sub.2) The Width of the Slots (44, 45, 46) Extending Towards the Center (47) at a Certain Distance from the Center (47) Radially [0175] (d.sub.1) Minimum Depth of Slots in Drive Apparatus [0176] (d.sub.2) Maximum Depth of Slots in Drive Apparatus [0177] (h.sub.1) Minimum Height of the Support Element [0178] (h.sub.2) Maximum Height of the Support Element [0179] (Y) Horizontal Plane [0180] (?) Angle of Each Lower Edge on the Side Walls of Support Elements with Horizontal Plane [0181] (?) Angle of Each Upper Edge on the Side Walls of Support Elements with Horizontal Plane [0182] (?.sub.1) Angle between Longitudinal Axis (14) of First Support Element and Longitudinal Axis (15) of Second Support Element [0183] (?.sub.1) The angle of Longitudinal Axes (44 and 45) of the Slots in the Head Part of the Drive Apparatus with each other [0184] (?.sub.2) Angle between Longitudinal Axis (15) of Second Support Element and Longitudinal Axis (16) of Third Support Element [0185] (?.sub.2) The angle of Longitudinal Axes (45 and 46) of the Slots in the Head Part of the Drive Apparatus with each other [0186] (?.sub.3) Angle between Longitudinal Axis (16) of Third Support Element and Longitudinal Axis (14) of First Support Element [0187] (?.sub.3) The angle of Longitudinal Axes (46 and 44) of the Slots in the Head Part of the Drive Apparatus with each other [0188] (?.sub.1) The Angle between the Side Walls (14b and 15a) of the Two Support Elements Facing Each Other [0189] (?.sub.1) The Angle between the Side Walls (49a and 49b) of the Protrusion in the Drive Apparatus [0190] (?.sub.2) The Angle between the Side Walls (15b and 16a) of the Two Support Elements Facing Each Other [0191] (?.sub.2) The Angle between the Side Walls (50a and 50b) of the Protrusion in the Drive Apparatus [0192] (?.sub.3) The Angle between the Side Walls (16b and 14a) of the Two Support Elements Facing Each Other [0193] (?.sub.3) The Angle between the Side Walls (48a and 48b) of the Protrusion in the Drive Apparatus