ELECTRICAL ASSEMBLY
20240170874 ยท 2024-05-23
Inventors
Cpc classification
H01R12/616
ELECTRICITY
H01R12/79
ELECTRICITY
International classification
H01R12/79
ELECTRICITY
H01R12/61
ELECTRICITY
Abstract
An assembly includes a housing, a flat cable, and a spring terminal, in some configurations. The flat cable may be disposed at least partially in the housing and may include an electrical conductor. The spring terminal may be disposed at least partially in the housing. The spring terminal may include a base, a first wing extending from the base in a first direction, a second wing spaced apart from the first wing, a spring portion extending from the base in a second direction, and a tab extending from the base. The first wing and the second wing may extend through the flat cable such that the spring terminal is electrically connected to the electrical conductor. The spring portion may connect with an external electrical component such that the external electrical component is electrically connected to the electrical conductor.
Claims
1. An assembly, comprising: a housing; a flat cable disposed at least partially in the housing and including an electrical conductor; a spring terminal disposed at least partially in the housing and including: a base; a first wing extending from the base in a first direction; a second wing spaced apart from the first wing; a spring portion extending from the base in a second direction; and a tab extending from the base; wherein the first wing and the second wing extend through the flat cable such that the spring terminal is electrically connected to the electrical conductor; and the spring portion connects with an external electrical component such that the external electrical component is electrically connected to the electrical conductor.
2. The assembly of claim 1, wherein: the spring portion extends from a first end of the base; the spring portion includes a first curved portion, a planar portion, and a second curved portion; and the planar portion is disposed between the first curved portion and the second curved portion.
3. The assembly of claim 2, wherein the tab is disposed proximate a second end of the base.
4. The assembly of claim 1, wherein: the tab includes a rectangular configuration; the tab extends perpendicular to the base; and the tab is not crimped.
5. The assembly of claim 1, wherein the first wing and the second wing are disposed axially between the spring portion and the tab; the housing includes a recess; and the first wing and the second wing are disposed at least partially in the recess such that axial movement of the spring terminal relative to the housing is restricted.
6. The assembly of claim 1, wherein the spring terminal includes a third wing disposed adjacent to the first wing and a fourth wing spaced apart from the third wing; and the third wing and the fourth wing extend through the flat cable.
7. The assembly of claim 1, wherein: the base includes a protrusion that extends toward the first wing and the second wing; the base includes a recess that corresponds to the protrusion; and the recess is disposed on an opposite side of the base as the protrusion.
8. The assembly of claim 1, wherein: the housing includes a first cover and a second cover; the assembly includes a second spring terminal and a busbar; and the busbar electrically connects the spring terminal with the second spring terminal.
9. The assembly of claim 8, wherein the busbar is connected with the first cover.
10. The assembly of claim 8, wherein the first cover and the second cover collectively define an internal cavity; and the busbar, the spring terminal, the second spring terminal, and a portion of the flat cable are disposed in the internal cavity.
11. The assembly of claim 1, including a circuit board having an electrical component and an exposed conductor electrically connected to the electrical component; wherein the spring terminal is in contact with the exposed conductor of the circuit board such that the electrical conductor of the flat cable is electrically connected to the electrical component via the spring terminal.
12. The assembly of claim 11, wherein the housing includes an internal cavity; and a portion of the circuit board, the spring terminal, and a portion of the flat cable are disposed in the internal cavity.
13. The assembly of claim 11, wherein the housing includes a projection/latch; and the projection/latch is at least partially disposed in a recess of the circuit board.
14. The assembly of claim 1, including: a second housing formed separately from the housing: an electrical wire; and a terminal connected to the electrical wire; wherein the terminal and a portion of the wire are disposed in the second housing.
15. The assembly of claim 14, wherein the second housing is connected to the housing such that the spring terminal is in contact with the terminal, and the electrical conductor of the flat cable is electrically connected to the electrical wire.
16. The assembly of claim 15, wherein the spring terminal has a different configuration than the terminal.
17. The assembly of claim 1, including: a second housing; a second flat cable disposed at least partially in the second housing and including a second electrical conductor; and a second spring terminal electrically connected to the second electrical conductor.
18. The assembly of claim 17, wherein the second housing is connected to the housing such that the spring terminal is in contact with the second spring terminal, and the conductor of the flat cable is electrically connected to the second conductor of the second flat cable.
19. The assembly of claim 18, wherein the second spring terminal is identical to first spring terminal.
20. The assembly of claim 19, wherein the second housing is identical to the housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0002] While the claims are not limited to a specific illustration, an appreciation of various aspects may be gained through a discussion of various examples. The drawings are not necessarily to scale, and certain features may be exaggerated or hidden to better illustrate and explain an innovative aspect of an example. Further, the exemplary illustrations described herein are not exhaustive or otherwise limiting, and embodiments are not restricted to the precise form and configuration shown in the drawings or disclosed in the following detailed description. Exemplary illustrations are described in detail by referring to the drawings as follows:
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DETAILED DESCRIPTION
[0026] Reference will now be made in detail to embodiments, examples of which are illustrated in the accompanying drawings. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the various described embodiments. However, it will be apparent to one of ordinary skill in the art that the various described embodiments may be practiced without these specific details. In other instances, well-known methods, procedures, components, circuits, and networks have not been described in detail so as not to unnecessarily obscure aspects of the embodiments.
[0027]
[0028] Referring now to the embodiment shown in
[0029] With reference to
[0030] Referring now to
[0031] With reference to the embodiment of
[0032] Referring now to
[0033] With reference to
[0034]
[0035] The housing 310 is configured for connection with the circuit board 320 and/or the flat cable 120. The circuit board 320 (e.g., a printed circuit board (PCB)) includes one or more electrical components 322 (e.g., microcontrollers, capacitors, resistors, etc.), a plurality of exposed conductors 324 (e.g., exposed conductors 324, 324, 324, 324), and/or a recess 326. An exposed conductor 324 (e.g., a PCB trace) is electrically connected to at least one electrical component 322. In an assembled configuration, a portion of the circuit board 320, the spring terminals 130, 130, 130, 130, and a portion of the flat cable 120 are disposed in an internal cavity 340 of the housing 310 (see,
[0036] With reference to
[0037] Referring now to
[0038] With reference to
[0039]
[0040] Referring now to
[0041] With reference to
[0042]
[0043] The first housing 710 is configured for connection with a first flat cable 120 and/or the second housing 712. The second housing 712 is configured for connection with the second flat cable 120 and/or the first housing 710. In an assembled configuration, a portion of the flat cable 120 and the first spring terminals 130A are disposed in the first housing 710, and/or a portion of the second cable 120 and the second spring terminals 130B are disposed in the second housing 712. A first spring terminal 130A is electrically connected to an electrical conductor 122 of the flat cable 120, and/or a second spring terminal 130B is electrically connected to a second electrical conductor 122 of the second flat cable 120. The housing 710 is connected with the second housing 712 such that a spring terminal 130A is in contact with a second spring terminal 130B, and the electrical conductor 122 of the flat cable 120 is electrically connected to the second electrical conductor 122 of the second flat cable 120. The assembly 700 is shown having four first spring terminals 130A and four second spring terminals 130B, however the assembly 700 may include more or less than four first spring terminals 130A and/or more or less than four second spring terminals 130B.
[0044] In some embodiments, the second housing 712 includes an identical configuration as the housing 710. For example and without limitation, a housing 710 may be reversible such that the housing 710 is configured to mate with a second housing 712 having the same configuration to electrically connect the flat cable 120 with the second flat cable 120. In some configurations, the second housing 712 may be rotated 180 degrees about and X-axis and 180 degrees about a Y-axis relative to housing 710, and then mated with the housing 710 such that portions of the housings 710, 712 are inserted into each other and/or such that one or more portions/walls are flush (see, e.g.,
[0045] With reference to
[0046] This disclosure includes, without limitation, the following embodiments: [0047] 1. An assembly, comprising: a housing; a flat cable disposed at least partially in the housing and including an electrical conductor; a spring terminal disposed at least partially in the housing and including: a base; a first wing extending from the base in a first direction; a second wing spaced apart from the first wing; a spring portion extending from the base in a second direction; and a tab extending from the base; wherein the first wing and the second wing extend through the flat cable such that the spring terminal is electrically connected to the electrical conductor; and the spring portion connects with an external electrical component such that the external electrical component is electrically connected to the electrical conductor. [0048] 2. The assembly according to embodiment 1, wherein: the spring portion extends from a first end of the base; the spring portion includes a first curved portion, a planar portion, and a second curved portion; and the planar portion is disposed between the first curved portion and the second curved portion. [0049] 3. The assembly according to embodiment 1 or 2, wherein the tab is disposed proximate a second end of the base. [0050] 4. The assembly according to any preceding embodiment, wherein the tab includes a rectangular configuration; the tab extends perpendicular to the base; and the tab is not crimped. [0051] 5. The assembly according to any preceding embodiment, wherein the first wing and the second wing are disposed axially between the spring portion and the tab; the housing includes a recess; and the first wing and the second wing are disposed at least partially in the recess such that axial movement of the spring terminal relative to the housing is restricted. [0052] 6. The assembly according to any preceding embodiment, wherein the spring terminal includes a third wing disposed adjacent to the first wing and a fourth wing spaced apart from the third wing; and the third wing and the fourth wing extend through the flat cable. [0053] 7. The assembly according to any preceding embodiment, wherein the base includes a protrusion that extends toward the first wing and the second wing; the base includes a recess that corresponds to the protrusion; and the recess is disposed on an opposite side of the base as the protrusion. [0054] 8. The assembly according to any preceding embodiment, wherein the housing includes a first cover and a second cover; the assembly includes a second spring terminal and a busbar; and the busbar electrically connects the spring terminal with the second spring terminal. [0055] 9. The assembly according to any preceding embodiment, wherein the busbar is connected with the first cover. [0056] 10. The assembly according to any preceding embodiment, wherein the first cover and the second cover collectively define an internal cavity; and the busbar, the spring terminal, the second spring terminal, and a portion of the flat cable are disposed in the internal cavity. [0057] 11. The assembly according to any of embodiments 1-7, including a circuit board having an electrical component and an exposed conductor electrically connected to the electrical component; wherein the spring terminal is in contact with the exposed conductor of the circuit board such that the electrical conductor of the flat cable is electrically connected to the electrical component via the spring terminal. [0058] 12. The assembly according to any of embodiments 1-7 and 11, wherein the housing includes an internal cavity; and a portion of the circuit board, the spring terminal, and a portion of the flat cable are disposed in the internal cavity. [0059] 13. The assembly according to any of embodiments 1-7, 11, and 12, wherein the housing includes a projection/latch; and the projection/latch is at least partially disposed in a recess of the circuit board. [0060] 14. The assembly according to any of embodiments 1-7, including a second housing formed separately from the housing: an electrical wire; and a terminal connected to the electrical wire; wherein the terminal and a portion of the wire are disposed in the second housing [0061] 15. The assembly according to any of embodiments 1-7 and 14, wherein the second housing is connected to the housing such that the spring terminal is in contact with the terminal, and the electrical conductor of the flat cable is electrically connected to the electrical wire. [0062] 16. The assembly according to any of embodiments 1-7, 14, and 15, wherein the spring terminal has a different configuration than the terminal. [0063] 17. The assembly according to any of embodiments 1-7, including a second housing; a second flat cable disposed at least partially in the second housing and including a second electrical conductor; and a second spring terminal electrically connected to the second electrical conductor. [0064] 18. The assembly according to any of embodiments 1-7 and 17, wherein the second housing is connected to the housing such that the spring terminal is in contact with the second spring terminal, and the conductor of the flat cable is electrically connected to the second conductor of the second flat cable. [0065] 19. The assembly according to any of embodiments 1-7, 17, and 18, wherein the second spring terminal is identical to first spring terminal. [0066] 20. The assembly according to any of embodiments 1-7 and 17-19, wherein the second housing is identical to the housing.
[0067] Various examples/embodiments are described herein for various apparatuses, systems, and/or methods. Numerous specific details are set forth to provide a thorough understanding of the overall structure, function, manufacture, and use of the examples/embodiments as described in the specification and illustrated in the accompanying drawings. It will be understood by those skilled in the art, however, that the examples/embodiments may be practiced without such specific details. In other instances, well-known operations, components, and elements have not been described in detail so as not to obscure the examples/embodiments described in the specification. Those of ordinary skill in the art will understand that the examples/embodiments described and illustrated herein are non-limiting examples, and thus it can be appreciated that the specific structural and functional details disclosed herein may be representative and do not necessarily limit the scope of the embodiments.
[0068] Reference throughout the specification to examples, in examples, with examples, various embodiments, with embodiments, in embodiments, or an embodiment, or the like, means that a particular feature, structure, or characteristic described in connection with the example/embodiment is included in at least one embodiment. Thus, appearances of the phrases examples, in examples, with examples, in various embodiments, with embodiments, in embodiments, or an embodiment, or the like, in places throughout the specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more examples/embodiments. Thus, the particular features, structures, or characteristics illustrated or described in connection with one embodiment/example may be combined, in whole or in part, with the features, structures, functions, and/or characteristics of one or more other embodiments/examples without limitation given that such combination is not illogical or non-functional. Moreover, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the scope thereof.
[0069] It should be understood that references to a single element are not necessarily so limited and may include one or more of such element. Any directional references (e.g., plus, minus, upper, lower, upward, downward, left, right, leftward, rightward, top, bottom, above, below, vertical, horizontal, clockwise, and counterclockwise) are only used for identification purposes to aid the reader's understanding of the present disclosure, and do not create limitations, particularly as to the position, orientation, or use of examples/embodiments.
[0070] One or more includes a function being performed by one element, a function being performed by more than one element, e.g., in a distributed fashion, several functions being performed by one element, several functions being performed by several elements, or any combination of the above.
[0071] It will also be understood that, although the terms first, second, etc. are, in some instances, used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the various described embodiments. The first element and the second element are both element, but they are not the same element.
[0072] The terminology used in the description of the various described embodiments herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used in the description of the various described embodiments and the appended claims, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will also be understood that the term and/or as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items. It will be further understood that the terms includes, including, comprises, and/or comprising, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0073] Joinder references (e.g., attached, coupled, connected, and the like) are to be construed broadly and may include intermediate members between a connection of elements, relative movement between elements, direct connections, indirect connections, fixed connections, movable connections, operative connections, indirect contact, and/or direct contact. As such, joinder references do not necessarily imply that two elements are directly connected/coupled and in fixed relation to each other. Connections of electrical components, if any, may include mechanical connections, electrical connections, wired connections, and/or wireless connections, among others. Uses of e.g. and such as in the specification are to be construed broadly and are used to provide non-limiting examples of embodiments of the disclosure, and the disclosure is not limited to such examples.
[0074] While processes, systems, and methods may be described herein in connection with one or more steps in a particular sequence, it should be understood that such methods may be practiced with the steps in a different order, with certain steps performed simultaneously, with additional steps, and/or with certain described steps omitted.
[0075] As used herein, the term if is, optionally, construed to mean when or upon or in response to determining or in response to detecting, depending on the context. Similarly, the phrase if it is determined or if [a stated condition or event] is detected is, optionally, construed to mean upon determining or in response to determining or upon detecting [the stated condition or event] or in response to detecting [the stated condition or event], depending on the context.
[0076] All matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the present disclosure.