Rectangular Loose-leaf System and Method of Use
20240164427 ยท 2024-05-23
Inventors
Cpc classification
International classification
Abstract
A rectangular loose-leaf system is described, including extracting the best parts of a leaf such as tobacco and storing them to be rolled at a later time. Sheets are cut from the larger leaf so that large stems are not in the sheets. The sheets are selected so that no tears, damage, rot, or other defects are present. The sheets could be stacked and protected before storage. A rectangular loose-leaf wrapper includes a tobacco loose-leaf sheet that is rectangular in shape and substantially flat, where the tobacco loose-leaf sheet is removed from a portion of a tobacco leaf that does not have a central stem and the loose-leaf sheet has at least one primary vein running parallel to a length of the sheet. The sheets has been flattened by a process that removes predisposition to curl.
Claims
1. A rectangular loose-leaf wrapper comprising: a tobacco loose-leaf sheet that is substantially rectangular in shape and substantially flat; and wherein the tobacco loose-leaf sheet is removed from a portion of a tobacco leaf that does not have a central stem.
2. The rectangular loose-leaf wrapper of claim 1, the tobacco loose-leaf sheet is removed from a portion of a tobacco leaf that does not have a primary vein.
3. The rectangular loose-leaf wrapper of claim 1, the tobacco loose-leaf sheet is removed from a portion of a tobacco leaf that has a primary vein that extends longitudinally along a length of the sheet.
4. The rectangular loose-leaf wrapper of claim 1, wherein the loose-leaf sheet is removed from a portion of a tobacco leaf that does not have a defect.
5. The rectangular loose-leaf wrapper of claim 4, wherein the defect is a hole, a tear, a blotch, a discoloration, a mark, a disease, or a mold.
6. The rectangular loose-leaf wrapper of claim 1, wherein the loose-leaf sheet has at least one secondary vein.
7. The rectangular loose-leaf wrapper of claim 1, wherein the tobacco loose-leaf sheet is stored in an air-sealed container that has substantially no oxygen.
8. The rectangular loose-leaf wrapper of claim 7, wherein the air-sealed container contains nitrogen.
9. The rectangular loose-leaf wrapper of claim 7, wherein the air-sealed container contains a plurality of substantially flat tobacco loose-leaf sheets.
10. The rectangular loose-leaf wrapper of claim 9, wherein the plurality of substantially flat tobacco loose-leaf sheets are stacked.
11. A method of making a loose-leaf wrapper that is substantially flat comprising: moistening and stretching a tobacco leaf, selecting an area of the tobacco leaf that does not include a central stem; placing the area onto a first vacuum surface of a work table; cutting the area with a cutter to form a tobacco loose-leaf sheet; grabbing and removing the sheet from the tobacco leaf using a repositioning tool having a second vacuum surface; placing the sheet onto a web coupled with a first roller and a second roller using the repositioning tool; and rolling the sheet onto the second roller.
12. The method of claim 11, wherein the web is disposed on a conveyor belt that has a third vacuum surface between the first roller and the second roller.
13. The method of claim 12, wherein the conveyor belt is configured to assist in advancing the web from the first roller to the second roller.
14. The method of claim 13, wherein the third vacuum surface holds the sheet against the web.
15. The method of claim 14, wherein the repositioning tool comprises a robotic arm coupled with the second vacuum surface.
16. The method of claim 15, wherein the second vacuum surface of the repositioning tool provides greater suction than the first vacuum surface of the work table.
17. The method of claim 16, wherein the step of placing the sheet onto the web using the grabbing tool comprises turning off the second vacuum.
18. The method of claim 11, wherein the web is moist, breathable, and elastic.
19. The method of claim 18, wherein the step of rolling the sheet onto the second roller comprises tightly winding the sheet and the web onto the second roller.
20. The method of claim 19, wherein the elasticity of the web provides tension against the sheet when the sheet and the web are tightly wound onto the second roller.
21. The method of claim 20, further comprising the step of storing the sheet and the web on the second roller for a period of time.
22. The method of claim 21, further comprising the step of unwinding the sheet and the web from second roller.
23. The method of claim 22, further comprising the step of placing the sheet in a container.
24. The method of claim 23, further comprising the steps of (i) removing oxygen from the container and (ii) air-sealing the sheet inside the container.
25. The method of claim 23, further comprising the steps of (i) replacing air in the container with nitrogen and (ii) air-sealing the sheet inside the nitrogen-filled container.
26. The method of claim 11, wherein the step of cutting the area with a cutter to form a tobacco loose-leaf sheet comprising tracing, lasing, or stamping a peripheral boundary of the area.
27. The method of claim 11, wherein the step of selecting an area of the tobacco leaf that does not include a central stem comprises imaging the tobacco leaf with an imaging device.
28. The method of claim 27, wherein the imaging device is an optical camera, a scanner, or an x-ray machine.
29. The method of claim 28, further comprising the step of analyzing an image from the imaging device.
30. The method of claim 29, wherein the step of analyzing the image comprises using an image recognition algorithm to identify the central stem of the tobacco leaf and one or more defects.
31. A method of making a loose-leaf wrapper that is substantially flat comprising: moistening and stretching a tobacco leaf, selecting an area of the tobacco leaf that does not include a central stem; cutting the area with a cutter to form a tobacco loose-leaf sheet; and pressing the sheet between a first flat surface and a second flat surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0057] The following discussion provides many example embodiments of the inventive subject matter. Although each embodiment represents a single combination of inventive elements, the inventive subject matter is considered to include all possible combinations of the disclosed elements. Thus, if one embodiment comprises elements A, B, and C, and a second embodiment comprises elements B and D, then the inventive subject matter is also considered to include other remaining combinations of A, B, C, or D, even if not explicitly disclosed.
[0058] The system and method of use will be understood, both as to its structure and operation, from the accompanying drawings, taken in conjunction with the accompanying description. Several embodiments of the system are presented herein. It should be understood that various components, parts, and features of the different embodiments may be combined together and/or interchanged with one another, all of which are within the scope of the present application, even though not all variations and particular embodiments are shown in the drawings. It should also be understood that the mixing and matching of features, elements, and/or functions between various embodiments is expressly contemplated herein so that one of ordinary skill in the art would appreciate from this disclosure that the features, elements, and/or functions of one embodiment may be incorporated into another embodiment as appropriate, unless described otherwise.
[0059] Illustrative embodiments of the system and method of use of the present application are provided below. It will of course be appreciated that in the development of any actual embodiment, numerous implementation-specific decisions will be made to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
[0060] The system and method of use in accordance with the present application overcomes one or more of the above-discussed problems commonly associated with conventional inhalatory systems. Specifically, the present invention provides rollable tobacco sheets that are free of central stems, defects, curling, and predisposition to curl. These and other unique features of the system and method of use are discussed below and illustrated in the accompanying drawings.
[0061] The preferred embodiment herein described is not intended to be exhaustive or to limit the invention to the precise form disclosed. It is chosen and described to explain the principles of the invention and its application and practical use to enable others skilled in the art to follow its teachings.
[0062] Referring now to the drawings wherein like reference characters identify corresponding or similar elements throughout the several views,
[0063] Referring to
[0064] The sheet 215 is removed as depicted by motion C and additional sheets are cut from the leaf 201. When no more sheets can be cut therefrom the remnants are discarded and any subsequent leaves are cut in the same way. When a number of sheets 215 are collected to form a stack 217 in preparation to be stored. The stack 217 is placed in a cover 105 that protects the outside of the stack 217, cover 105 is closed as depicted by motion D, and both stack 217 and cover 105 are placed in a container 103 as depicted by motion E. Container 103 is closed and sealed for freshness. Container 103 is preferably air-tight sealed and has substantially no oxygen. Air-sealed container 103 can contain nitrogen rather than oxygen or other gases to maintain freshness. Stack 217 is then removed and a number of the sheets 215 are separated and rolled to form a cigar, cigarette, or the like.
[0065] It should be appreciated that one of the unique features believed characteristic of the present application is that the loose-leaf sheets 215 are free of defects and stems so that the combustion is optimal.
[0066] In the preferred embodiment the sheets 215 are cut by a stamp or cutter 213. It is contemplated that a guide, mold, or the like could be used to facilitate the cut by hand with a knife, blade or scissors.
[0067] Referring now to
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[0070] In a preferred embodiment, the removal of the tobacco loose-leaf sheet 470 from the cutting area 460 of tobacco leaf 405 includes selecting an area of the tobacco leaf that does not include a central stem via imaging the tobacco leaf with an imaging device. The imaging device can be an optical camera, a scanner, or an x-ray machine. In a related embodiment, the imaging device (not shown) captures and analyzes the captured image. In some embodiments, the analysis of the captured image includes using an image recognition algorithm to identify the central stem of the tobacco leaf and one or more defects.
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[0076] In a preferred embodiment, the loose-leaf sheet 755 and roller material 740 are tightly wound onto the wrapping roller 735. In a related embodiment the elasticity of the roller material 740 provides tension against the loose-leaf sheet 755 when the sheet and the material are tightly wound onto the wrapping roller 735. In some embodiments, the loose-leaf sheet 755 and the roller material 740 are stored on the wrapping roller 735 for a period of time. A period of time could be 30 minutes, 1 hour, an 8 hour shift, the next day, or any other suitable period. In other embodiments, the diameter of wrapping roller 735 is big enough to not introduce a significant curl onto loose-leaf sheet 755. In related embodiments, after being wound, the roller material 740 and the loose-leaf sheet 755 can be unwound from wrapping roller 735.
[0077] The loose-leaf sheet 755 can also be placed in a container (not shown). In a preferred embodiment, the oxygen is removed from the container and the loose-leaf sheet 755 is air-sealed inside the container (not shown). In a related embodiment, the air in the container (not shown) is replaced with nitrogen and the loose-leaf sheet 755 is air-sealed inside the nitrogen-filled container (not shown).
[0078] In preferred embodiments, roller material 740 is moist, breathable, and elastic. In a related embodiment, roller material 740 has a friction surface to grab the loose-leaf sheet 755. In a similar embodiment, roller material 740 is a web. In a related embodiment, the roller material 740 is disposed on a conveyor belt (not shown) that has a vacuum surface between the leading roller 725 and the wrapping roller 735. The conveyor belt (not shown) is configured to assist in advancing the web from the leading roller 725 and the wrapping roller 735. In a preferred embodiment, the vacuum surface of the conveyor belt (not shown) holds the loose-leaf sheet 755 against the roller material 740.
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[0082] As used in the description herein and throughout the claims that follow, the meaning of a, an, and the includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of in includes in and on unless the context clearly dictates otherwise.
[0083] Unless the context dictates the contrary, all ranges set forth herein should be interpreted as being inclusive of their endpoints, and open-ended ranges should be interpreted to include only commercially practical values. Similarly, all lists of values should be considered as inclusive of intermediate values unless the context indicates the contrary.
[0084] The recitation of ranges of values herein is merely intended to serve as a shorthand method of referring individually to each separate value falling within the range. Unless otherwise indicated herein, each individual value with a range is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., such as) provided with respect to certain embodiments herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention otherwise claimed. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.
[0085] As used herein, and unless the context dictates otherwise, the term coupled to is intended to include both direct coupling (in which two elements that are coupled to each other contact each other) and indirect coupling (in which at least one additional element is located between the two elements). Therefore, the terms coupled to and coupled with are used synonymously.
[0086] It should be apparent to those skilled in the art that many more modifications besides those already described are possible without departing from the inventive concepts herein. The inventive subject matter, therefore, is not to be restricted except in the spirit of the appended claims. Moreover, in interpreting both the specification and the claims, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms comprises and comprising should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where the specification claims refers to at least one of something selected from the group consisting of A, B, C . . . and N, the text should be interpreted as requiring only one element from the group, not A plus N, or B plus N, etc.