Drainage device and methods for constructing and use
11987938 ยท 2024-05-21
Assignee
Inventors
- Blake Locke (Houston, TX, US)
- Tim Wallace (Troutman, NC, US)
- Tom Simon (Statesville, NC, US)
- Charles Gunter (Mooresville, NC, US)
Cpc classification
E01C11/227
FIXED CONSTRUCTIONS
International classification
E01C11/22
FIXED CONSTRUCTIONS
E01D19/08
FIXED CONSTRUCTIONS
Abstract
The present invention is manufactured to prevent the difficulties that may arise when installing a drainage system into a trench that has been cut into a sidewall of a building containing a network of structural members. The present invention is developed to produce a secure and effective connection between the structural member(s) of a drainage system and the structural members in the sidewall of a building in order to increase the stability of the drainage system within the sidewall.
Claims
1. A drainage system that is structured to be fixedly embedded within a curable medium having a structural support comprising a plurality of structural members, the drainage system comprising: an open-faced channel having a first and second lateral side and a first and second end member, wherein the first end member is attached to one end of the first and second lateral sides, the second end member is attached to the opposing end of the first and second lateral sides, and the first and second lateral sides and the first and second end members are spaced apart by a predetermined distance to define an interior space therebetween, wherein each one of said first lateral side, second lateral side, first end member, and second end member defines an aperture structured to matingly engage one of the plurality of structural members to thereby tie the drainage system into the structural support for the curable medium, wherein the aperture of the first lateral side is structured to allow a first end of a first structural member of the plurality of structural members to extend through the aperture of the first lateral side, wherein the aperture of the second lateral side is structured to allow a second end of the first structural member to extend through the aperture of the second lateral side, wherein the aperture of the first end member is structured to allow a first end of a second structural member of the plurality of structural members to extend through the aperture in first end member, wherein the aperture of the second end member is structured to allow a second end of the second structural member to extend through the aperture in the second end member.
2. The drainage system according to claim 1, wherein the drainage system further comprises a support surface for a trench cover, wherein the support surface is defined longitudinally by an upper side edge of the first lateral side and an upper side edge of the second lateral side.
3. The drainage system according to claim 2, wherein the drainage system further comprises a stationary retention pin placed within a first hole in at least one of the first and second lateral sides and the first and second end members, wherein the stationary retention pin is configured to retain a first integrally-formed lug of the trench cover, wherein the drainage system further comprises a removable retention pin placed within a second hole in at least one of the first and second lateral sides and the first and second end members, wherein the removable retention pin creates a space between the removable retention pin and a second integrally-formed lug of the trench cover, wherein the drainage system further comprises a removable plate configured to occupy the space between the removable retention pin and the second integrally-formed lug of the trench cover to facilitate retention of the trench cover.
4. The drainage system according to claim 1, wherein the open-faced channel further comprises a bottom wall attached to a bottom end of the first and second lateral sides and a bottom end of the first and second end members, wherein the bottom wall comprises a conduit connector configured to couple with a drainage component.
5. The drainage system according to claim 4, wherein the bottom wall is slanted at an angle toward the conduit connector.
6. The drainage system according to claim 1, wherein the first lateral side comprises an anchor flange extending along a length of the first lateral side, wherein the second lateral side comprises an anchor flange extending along a length of the second lateral side, wherein the anchor flange of the first lateral side and the anchor flange of the second lateral side are configured to retain a position of the drainage system within the curable medium.
7. The drainage system according to claim 1, wherein the open-faced channel further comprises one or more installation legs that are removably attached to the open-faced channel, wherein the installation legs are configured to secure the open-faced channel within the curable medium.
8. The drainage system according to claim 1, wherein the open-faced channel is defined by: a first ring member comprising at least one aperture for receiving the structural member; a second ring member comprising at least one aperture for receiving the structural member, wherein the first ring member is positioned above the second ring member; and a collection member comprising a first set of apertures around a perimeter of the collection member, wherein the first set of apertures corresponds to the at least one aperture of the first ring member, wherein the collection member further comprises a second set of apertures around the perimeter of the collection member, wherein the second set of apertures corresponds to the at least one aperture of the second ring member, wherein the first set of apertures are located above the second set of apertures, wherein the collection member is configured to be removably coupled to the first ring member by inserting a first structural member through the at least one aperture of the first ring member and an aperture of the first set of apertures, and by inserting a second structural member through the at least one aperture of the second ring member and an aperture of the second set of apertures.
9. The drainage system according to claim 8, wherein the at least one aperture of the first ring member and the at least one aperture of the second ring member are in a staggered configuration such that the at least one aperture of the first ring member and the at least one aperture of the second ring member are not vertically aligned.
10. The drainage system according to claim 8, wherein the at least one aperture of the first ring member and the at least one aperture of the second ring member are in a stacked configuration such that the at least one aperture of the first ring member and the at least one aperture of the second ring member are vertically aligned.
11. The drainage system according to claim 1, wherein the open-faced channel comprises one or more reinforced apertures distributed laterally around a perimeter of the open-faced channel, wherein each one of the one or more reinforced apertures is a cylindrically-shaped opening oriented perpendicularly to the perimeter of the open-faced channel.
12. The drainage system according to claim 11, further comprising at least one coupling member positioned proximate to a top portion of at least one of the first and second lateral sides and the first and second end members, wherein the coupling member comprises a diagonally oriented hollow portion configured to accept a removable retention pin, wherein the removable retention pin is configured to secure the open-faced channel within a curable medium.
13. The drainage system according to claim 12, wherein the removable retention pin is positioned above an integrally-formed lug of a trench cover to facilitate retention of the trench cover.
14. A method of installing a drainage system, the method comprising: providing an open-faced channel having a first and second lateral side and a first and second end member, wherein the first end member is attached to one end of the first and second lateral sides, the second end member is attached to the opposing end of the first and second lateral sides, and the first and second lateral sides and the first and second end members are spaced apart by a predetermined distance to define an interior space therebetween; providing a first structural member having a first and second end, wherein the first end of the first structural member extends through an aperture in the first end member, and the second end of the first structural member extends through an aperture in the second end member; providing a second structural member having a first and second end, wherein the first end of the second structural member extends through an aperture in the first lateral side, and the second end of the second structural member extends through an aperture in the second lateral side; positioning the drainage system in a trench, wherein the trench comprises at least two sidewalls that each contain at least one structural member having an end; and securing the first end of the at least one structural member of the drainage system to an end of the structural member in one of the at least two sidewalls of the trench.
15. A method of manufacturing a drainage system that is structured to be fixedly embedded within a curable medium having a structural support comprising a plurality of structural members, the method comprising: providing an open-faced channel having a first and second lateral side and a first and second end member, wherein the first end member is attached to one end of the first and second lateral sides, the second end member is attached to the opposing end of the first and second lateral sides, and the first and second lateral sides and first and second end members are spaced apart by a predetermined distance to define an interior space therebetween, wherein each one of said first lateral side, second lateral side, first end member, and second end member define an aperture structured to matingly engage one of the plurality of structural members to thereby tie the drainage system into the structural support for the curable medium, wherein the aperture of the first lateral side is structured to allow a first end of a first structural member of the plurality of structural members to extend through the aperture the first lateral side, wherein the aperture of the second lateral side is structured to allow a second end of the first structural member to extend through the aperture of the second lateral side, wherein the aperture of the first end member is structured to allow a first end of a second structural member of the plurality of structural members to extend through the aperture in first end member, wherein the aperture of the second end member is structured to allow a second end of the second structural member to extend through the aperture in the second end member.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) Having thus described embodiments of the invention in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(30) Embodiments of the present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all, embodiments of the invention are shown. Indeed, the invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like numbers refer to like elements throughout.
(31) Referring to the drawings and, in particular,
(32) In particular, the first end member is 17 attached to one end of the first and second lateral sides 19, 20, and the second end member 18 is attached to the opposing second end of the first and second lateral sides 19, 20. In this way, the lateral sides 19, 20 are substantially parallel to each other and the end members 17, 18 are substantially parallel to each other, such that the first and second lateral sides 19, 20 and the first and second end members 17, 18 are spaced apart by predetermined distances to define an interior space therebetween. In an exemplary embodiment, the distance between the first and second lateral sides 19, 20 may be 8-14 inches, and the distance between the first and second end members 17, 18 may be 20-45 inches. It should be understood that the foregoing dimensions are provided for illustrative purposes only, and that it is fully within the scope of the present disclosure for other dimensions to be used as required by the applications for which the drainage system is to be used. As shown in
(33) As best shown in
(34) As best shown in
(35) The open-faced channel 15 can be formed from any suitable material, such as a cementitious and/or thermosetting or thermoplastic polymeric material. For example, the open-faced channel 15 can be formed from a polymer/concrete aggregate material. More particularly, the open-faced channel 15 of one advantageous embodiment is formed from a thermosetting polymeric resin, such as acetone, and an aggregate material. The aggregate material is preferably a chemically inert material, such as silica or glacial till. In one embodiment, the open-faced channel 15 includes greater than about 85% by weight of aggregate.
(36) Referring now to
(37) The first and second ends 32, 34 of a structural member 30 are adapted to connect to the ends of structural members 30 of a structural support located within the sidewalls of the preformed trench and may be permanently or removably attached to the apertures 33 in the sidewalls 21 of the open-faced channel 15. By connecting the open-faced channel 15 to the structural members 36 within the trench sidewalls, the open-faced channel 15 may be secured in a more stable manner when compared to conventional methods. In some embodiments, one or more of the apertures 33 may be sealed by a sealing structure such as a grommet, gasket, bushing, or the like. Said sealing structures, which serve to help reduce and/or prevent fluid leakage near the apertures 33, may preferably be made of an elastic material such as rubber, but may also be made of plastic or metal.
(38) In some embodiments, a conduit connector 38 may be embedded within one of the sidewalls 21 or within the bottom wall 22 of the open-faced channel 15, as depicted in
(39) Additionally, as shown in
(40) As best shown in
(41) The length of the open-faced channel 15 may be extended as needed by increasing the length of the first and second lateral sides 19, 20. As best shown in
(42) Referring now to
(43) The collection member 53 may comprise first and second lateral sides 19, 20 and first and second end members 17, 18, which together will be referred to herein as the sidewalls 21 of the collection member 53. In a preferred embodiment, the sidewalls 21 are connected to one another in a substantially perpendicular manner at their edges to form a substantially rectangular shape. The collection member 53 may further comprise a bottom wall 22, which may be connected at the edges to the sidewalls 21 of the collection member 53 to create a floor portion of the open-faced channel 15. In this way, the sidewalls 21 and the bottom wall 22 of the collection member 53 are combined to define an interior cavity of the open-faced channel 15. In some embodiments, the sidewalls 21 and bottom wall 22 of the collection member 53 may be a part of a unitary construction. In other embodiments, the sidewalls 21 and bottom wall 22 may be individual parts that are affixed together by welding, adjustable fasteners, or the like. The bottom wall 22 may comprise a conduit connector 38 to facilitate the removal of fluids from the open-faced channel 15.
(44) Each of the first and second ring members 51, 52 are preferably constructed using a highly durable and rust-resistant material, such as stainless steel, galvanized or coated steel, or the like. On the other hand, the collection member 53 may be constructed of cementitious and/or polymeric materials, metals, or the like. In this way, the open-faced channel 15 confers the benefit of high structural rigidity and stability provided by the strong first and second ring members 51, 52 while reducing manufacturing and/or replacement costs with respect to the collection member 53.
(45) The collection member 53 may further be removably coupled to the first and second ring members 51, 52 when the drainage system 14 is installed into a trench. In this regard, the first and second ring members 51, 52 may each comprise one or more reinforced apertures 51A, 51B located along the perimeter of the first and second ring members 51, 52. Said apertures 51A, 51B may take the form of a cylindrical opening which is oriented perpendicularly to the first and second ring members 51, 52 in a horizontal manner; in other words, the apertures 51A, 51B provide a lateral passageway through which a structural member 30 (e.g., rebar) may pass.
(46) The sidewalls 21 of the collection member 53 may also comprise one or more apertures 33 through which a structural member may pass. The apertures 33 of the collection member 53 may be cylindrical openings which run perpendicularly to the sidewalls 21 of the collection member 53 in a lateral fashion. In particular, the collection member 53 may comprise a first set of apertures 33A around the perimeter of the sidewalls 21 of the collection member 53. The first set of apertures 33A may correspond to the apertures 51A of the first ring member 51 such that the apertures 51A of the first ring member 51 and the first set of apertures 33A of the sidewalls 21 of the collection member 53 may be aligned, as best shown by comparing
(47) The collection member 53 may further comprise a second set of apertures 33B around the perimeter of the sidewalls 21 of the collection member 53 which correspond to the apertures 52A of the second ring member 52 such that the apertures 52A of the second ring member 52 and the second set of apertures 33B of the collection member 53 may be aligned. In this way, the first ends 32 of a second set of structural members 30 may pass through both the apertures 52A of the second ring member 52 and the second set of apertures 33B of the collection member 53 such that the second ring member 52, the collection member 53, and the first ends 32 of the structural members 30 may be affixed to one another. The second ends 34 of said structural members 30 may then be affixed to the structural members 30 within the sidewall of the trench. In this way, the collection member 53 may be secured by an evenly distributed array of structural members 30.
(48) In some embodiments, the first ring member 51 may additionally provide a support surface 40 for installing a trench cover 42, as best seen in
(49) As best shown in
(50) As best shown in
(51) Referring now to
(52) As best seen in
(53) The sidewalls 21 of the open-faced channel 15 may comprise one or more reinforced apertures 33 distributed laterally around the perimeter of the sidewalls 21 the open-faced channel 15. Each reinforced aperture 33 may be located in the body of the sidewalls 21 and take the form of a cylindrical opening which is oriented perpendicularly to the sidewalls 21. In this way, the reinforced apertures 33 are configured to receive structural members 30 (e.g., rebar) into the interior of the open-faced channel 15. Once the first ends 32 of the structural members 30 have been inserted into the reinforced apertures 33, the first ends 32 of the structural members 30 may be secured to the sidewalls 21, and the second ends 34 of the structural members 30 may be secured to the structural members and/or structural member network 36 within the sidewall of the trench. In some embodiments, as best seen in
(54) In some embodiments, the open-faced channel 15 may be configured to accept a trench cover 42 to prevent foreign objects (e.g., non-liquid matter such as leaves, garbage, or the like) from entering open-faced channel. In such embodiments, the top portions of the first and second lateral sides 19, 20 may comprise an outward lateral extension from the top edges of the first and second lateral sides 19, 20 and an upward vertical extension from the edges of the outward lateral extension, as best seen in
(55) In some embodiments, the open-faced channel 15 may further comprise one or more coupling members 60 that may be located proximate to the top portions of the sidewalls 21. Each coupling member 60 may comprise an anchor portion 60A combined with a hollow portion 60B, where the hollow portion 60B may be affixed to the anchor portion 60A at a 45-degree angle. In a preferred embodiment, the coupling members 60 may be inserted upward and diagonally (e.g., at a 45-degree angle upward from parallel) into openings (e.g., holes 62) located near the top of the first and second lateral sides 19, 20, such that the anchor portion 60A is oriented vertically from parallel and the hollow portion 60B is oriented upwards and diagonally into the open-faced channel 15. For instance, as seen in
(56) In some embodiments, the hollow portions 60B of the coupling members 60 may be configured to receive a removable retaining pin 61. For instance, if the hollow portion 60B of the coupling member 60 is cylindrical, then the removable retaining pin 61 may be a cylinder dimensioned to fit within the interior of the hollow portion 60B of the coupling member 60. Once the removable pin 61 is inserted into the hollow portion 60B of the coupling member 60, the removable pin 61 may provide a mechanism by which to secure the open-faced channel 15 within the trench by resisting any upward movements of the open-faced channel 15. In embodiments in which the open-faced channel 15 comprises a trench cover 42, the removable pin 61 may be inserted after the trench cover 42 is placed onto the support surface 40 of the first and second lateral sides 19, 20. In such embodiments, the removable pin 61 may be positioned above an integrally-formed lug of the trench cover 42 such that the removable pin 61 resists the upward movement of the trench cover 42.
(57) Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the inventions are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. In addition, where possible, any terms expressed in the singular form herein are meant to also include the plural form and/or vice versa. As used herein, at least one shall mean one or more and these phrases are intended to be interchangeable. Accordingly, the terms a and/or an shall mean at least one or one or more, even though the phrase one or more or at least one is also used herein.