DIRECT ELECTRICAL POWER CONVERTER
20220416674 · 2022-12-29
Assignee
Inventors
Cpc classification
H01L25/16
ELECTRICITY
H02M3/33573
ELECTRICITY
H01L25/18
ELECTRICITY
H02M1/0058
ELECTRICITY
H02M3/33523
ELECTRICITY
H02M3/3353
ELECTRICITY
H02M3/33571
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M3/003
ELECTRICITY
International classification
Abstract
A direct electrical power converter, DPX, that connects a primary port including a DC or AC energy source, with a secondary port including a DC or AC load, comprising a transformer or autotransformer; a first power switch between two nodes, having two power terminals and a first control terminal; and a second power switch between other different two nodes having two power terminals, and a second control terminal wherein said switches are configured to connect the primary port energy source to the secondary port load, through the transformer or autotransformer. The cited first and second power switches are configured to be operated simultaneously under the action of a logic control signal providing a conducting status with all the power switches being simultaneously in an On state or with all the power switches simultaneously in an Off state, connecting or disconnecting said transformer to said primary port and said secondary ports simultaneously.
Claims
1. An electrical power converter, configured to connect a primary port with a secondary port, the primary port comprising a DC energy source and the secondary port comprising a DC load, the electrical power converter comprising: a transformer or autotransformer, and optionally a passive network of capacitors, inductors, or resistors, connected to each one of a plurality of nodes of the electrical power converter; at least one first power switch disposed between two nodes of the plurality of nodes, the at least one first power switch comprising two power terminals, at least a first control terminal, and a capacitance in parallel; and at least one second power switch disposed between another different two nodes of the plurality of nodes, the at least second power switch (32) comprising two power terminals and at least a second control terminal and a capacitance in parallel; the at least one first power switch being arranged on a primary side of the transformer or autotransformer and the at least one second power switch being arranged on a secondary side of the transformer or autotransformer, the at least one first power switch and the at least one second power switch being configured to connect the primary port to the secondary port through the transformer or autotransformer; and the at least first control terminal and the at least second control terminal being either different terminals or a single terminal, and the at least one first power switch and the at least one second power switch being configured to be operated simultaneously under an action of a logic control signal configured to provide a conducting status with the at least one first power switch and the at least one second power switch being simultaneously in an On state or in an Off state, the at least first power switch and the at least one second power switch being configured to simultaneously connect or disconnect the transformer or autotransformer to the primary port and the secondary ports and to form a Direct Electrical power converter, (DPX), in a given period of time, in which the at least one first power switch and the at least one second power switch are simultaneously activated, an On state time of the at least one first power switch and the at least one second power switch provides a direct power path from the DC energy source to the DC load through the transformer or autotransformer with a conduction duty cycle range in the at least one first power switch and the at least one second power switch that can be higher than fifty percent, thereby reducing an RMS value of a current flowing through the at least one first power switch and the at least one second power switch for a given average converter output current, and a conduction duty cycle of the at least one first power switch and the at least one second power switch is adjusted to maintain a peak voltage of the at least one first power switch and the at least one second power switch under a given constraint, so that a transformer or autotransformer magnetization during the On state is reset during the Off state using a resonance between a magnetizing inductance of the transformer or autotransformer and a parasitic, or added in parallel, capacitances of the at least one first power switch and the at least one second power switch.
2. The electrical power converter according to claim 1, wherein the at least one first power switch and the at least one second power switch are integrated in a single structure of three power terminals, and connected together in a common node, providing a three-power-terminal power switch device, and a single control terminal of the three-power-terminal power switch device substitutes the control terminals of the at least one first power switch and the at least one second power switch, the logic control signal being applied to the single terminal.
3. The electrical power converter according to claim 1, further comprising a control element configured to provide an additional timing control allowing to advance or delay the logic control signal applied to the at least one first power switch and to the at least one second power switch during power switch transitions between the On and Off states to reduce switching losses.
4. The electrical power converter according to claim 1, the at least one first power switch and the at least one second power switch are controlled switches implemented with transistors or comprise at least one controlled switch implemented with a transistor and at least one non-controlled switch implemented with diodes.
5. The electrical power converter according to claim 1, the On state time is sufficient to provide a current through a secondary winding of the transformer or autotransformer that reaches a steady state, whereby a converter gain does not depend on a specific duration of the On state time.
6. The electrical power converter according to claim 1, being implemented by using a semiconductor technology selected among Si, GaN, SiC, or other semiconductors including one or more of the following components: junctions or hetero-junctions, hetero-structures, piezoelectric structures, metal-oxide-semiconductor field-effect transistor, an insulated gate bipolar transistor, a bipolar junction transistor, a gate turn-off thyristor or a combination thereof.
7. The electrical power converter according to claim 1, wherein the at least one first power switch and the at least one second power switch are each inserted in windings of the transformer or autotransformer or in a part of the transformer or autotransformer.
8. The electrical power converter according to claim 1, further comprising a control element adapted to configure the Off time of the at least one first power switch and of the at least one second power switch by means of adjusting the logic control signal, such that the at least one first power switch is turned On once a voltage of the at least one first power switch is near or equal to zero.
9. The electrical power converter according to claim 1, further comprising a control element configured to adapt the On time of the at least one first power switch and the at least one second power switch by means of adjusting the logic control signal, such that the at least one second power switch is turned Off with some delay with respect to the at least one first power switch, such that the at least one second power switch is turned Off once a current of the at least one second power switch is near or equal to zero and/or turned ON with some delay to command a current delivered by the transformer.
10. (canceled)
11. The electrical power converter according to claim 9, further comprising a leakage inductance of the power transformer or autotransformer or added inductances in series configured to command the current delivered by the transformer by changing the duty cycle of the at least one first power switch and of the at least one second power switch, their delays and/or a switching frequency.
12. The electrical power converter according to claim 1, further comprising a Buck converter forming a three port Buck-DPX regulated DC-DC-DC converter, the a magnetizing inductance of the DPX converter is operated as an inductance of the Buck converter, and the gain of the converter between input and output ports is regulated by changing the duty cycle and/or switching the frequency, the power may flow from at least one port of the three ports to at least one of the other remaining ports.
13. The electrical power converter according to claim 1, further comprising a Buck converter comprising a power switch forming a three port Buck-DPX regulated AC-DC-DC converter, the magnetizing inductance of the DPX converter is operated as an inductance of the Buck converter, and the gain of the converter between input and output ports is regulated by changing the duty cycle and/or switching the frequency, the power may flow from at least one port of the three ports to at least one of the other remaining ports.
14. The electrical power converter according to claim 13, wherein each of the at least one first power switch of the DPX and the power switch of the Buck converter (3) are configured to operate the three port Buck-DPX as quasi-static DC-DC cells, a first DC input port receives DC quasi static voltage from a rectified high power factor AC voltage, a second DC output port being configured to act as an energy buffer and third DC output port being configured to have tight DC voltage regulation.
15. The electrical power converter according to claim 14, further comprising a control element of the switching frequency and duty cycle of, the at least one first power switch of the DPX and of the power switch of the Buck converter of the three port Buck-DPX being configured to provide a power flow according to three operative power pathways: A. from AC input port the power is configured to flow through to the first DC output port and through the second DC output port; B. from AC input port and the first DC output port the power is configured to flow to the second DC output port; C. from the first DC output port the power is configured to flow to the second DC output port.
16. The electrical power converter according to claim 15, wherein the energy buffer includes at least one capacitor configured to be dynamically adjusted to minimize indirect power with a voltage mean value in relation with the RMS value.
17. The electrical power converter according to claim 14, wherein the DC energy source or the DC load are quasi-static DC voltages forming an AC voltage energy source or an AC load.
18. The electrical power converter according to claim 1, further comprising active clamps in parallel with the at least one first power switch and the at least one second power switch, the active clamps configured to adjust the peak voltage thereof.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE INVENTION
[0084] The invention refers to an electrical power converter, configured to connect a primary port with a secondary port, the primary port including a DC energy source or an AC energy source and the secondary port including a DC load or an AC load, comprising as known in the art: [0085] a transformer or autotransformer, and optionally a passive network of capacitors, inductors, or resistors, connected to a plurality of nodes of the electrical power converter; [0086] a first power switch between two nodes of said plurality of nodes, the first power switch having two power terminals and at least a first control terminal; and [0087] at least a second power switch between other different two nodes of said plurality of nodes, the at least second power switch having two power terminals and at least a second control terminal,
wherein said first power switch and said at least second power switch are configured to interconnect the cited plurality of nodes.
[0088] The present invention proposes a completely different approach providing an electrical power converter 2 that results from several topologies and in which the first and the at least second power switches 31, 32 are configured to be operated simultaneously under the action of a logic control signal 100a providing a conducting status with all the power switches 31, 32 being simultaneously in an On state or with all the power switches in an Off state, connecting or disconnecting said transformer or autotransformer to said primary port and said secondary ports simultaneously, and forming a Direct Electrical power converter, DPX.
[0089] In this way in a given period of time, in which said power switches 31, 32 are simultaneously activated, an On state time of all the power switches 31, 32 provides a conduction duty cycle even higher than fifty percent in all the power switches 31, 32, thereby reducing a RMS value of a current flowing through the power switches 31, 32 for a given average converter output current.
[0090] The proposed electrical power converter 2 includes two or more power switches 31, 32, that are connected among them in series, in parallel or as per a combination of series and parallel.
[0091] In an embodiment the first and second power switches 31, 32 are integrated in a single structure of three power terminals 11, 12, 13; see
[0092] Voltages and currents in the three power terminals may be positive or negative this implying a bidirectionality in voltage and current, therefore power may flow from an input port to an output port of the device or vice-versa.
[0093] In the three-power-terminal power switch device 1 as per the proposal of this invention, the at least two first and second power switches 31, 32 that are turned On or turned Off simultaneously under the action of a single logic control signal 100A, applied to the single control gate of the device 100 are connected together in series or parallel connection
[0094] In an embodiment of the disclosed three-power-terminal power switch device the at least two first and second power switches 31, 32 are not connected together.
[0095] The invention is further characterized in that the three-power-terminal power switch device 1 has a Figure of Merit optimised by the simultaneous action of the turning On or turning Off of the at least two first and second power switches 31, 32.
[0096] As previously indicated in the proposed electrical power converter additional control means are provided configured to provide an additional timing control allowing to advance or delay the logic control signal applied to each of the power switches during the power switch transitions between said common On and Off states to reduce switching losses.
[0097] The gain of the electrical power converter 2 of this invention is based on energy transfer through a transformer or autotransformer, see
[0098] As shown in
[0099] Furthermore, the three-power-terminal power switch 1 according to this invention is configured to operate in a quasi-static manner composed of quasi-static DC-DC cells, including two power switches or more.
[0100] The proposed electrical power converter can further include control means adapted to: [0101] configure the Off time of all the power switches by means of adjusting the referred logic control signal such that at least one power switch of the at least two power switches is/are turned On once its own voltage is near or equal to zero; [0102] configure the On time of all the power switches by means of adjusting the referred logic control signal (such that at least a second power switch (32) is turned Off with some delay with respect to a first power switch (31), in such a way that the second power switch (32) is turned Off once its own current is near or equal to zero; and [0103] adjust the duty cycle of the power switches to maintain the peak voltage of the power switches under a given constraint
[0104] In an embodiment the cited control means further include a leakage inductance (see
ZVS Zero Voltage Switching
[0105] In the electrical power converter of this invention the single logic control signal 100a is adjusted such that at least one power switch 31 of the at least two power switches devices 31, 32 is turned On once the voltage in the power switch 32 is near or equal to zero, Zero Voltage Switching, ZVS, and wherein voltage or current in the power switch 32 may be sensed or calculated to implement a timing sequence according to which during the On time of the power switch 31, the magnetizing current increases and during the Off time a resonance occurs, in which the energy stored in the magnetizing inductance is transferred to capacitances C1 and C2 increasing their voltage to a maximum and returning back to zero, in a resonant fashion and wherein the Off times in the first power switch 31 and in the second power switch 32 are determined “sensing” the voltage or calculating by other means the voltage in first power switch 31 and second power switch 32. Voltage or current in the power switch or equivalent may be sensed or calculated to implement this timing sequence.
[0106] In order to understand how ZVS is achieved, the circuit is simplified as can be seen in the
[0107] This resonance is caused by the magnetization inductance and the parasitic capacitors, so, referring the capacity of the power switch form the secondary to the primary we can express with next formula:
[0108] In the graph of
[0109] A resonance is produced between the magnetizing inductance of the magnetic components and the capacitance either parasitic or intentionally added in parallel with the power switch, which equivalent circuit is depicted in
[0112] Switches S1 and S2 are turned On when their voltage across their power terminals is reduced to the vicinity of zero known in the literature as “Zero Voltage Switching”
[0113] The Off time in S1 and S2 is determined “sensing” the voltage or “estimating” or calculating by other means the voltage in S1 and/or S2.
ZCS Zero Current Switching:
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[0115] In other words, one power switch is turned Off with some delay with respect to the other, in such a way that it is turned Off once the current is near or equal to zero, Zero Current Switching, ZCS, also the voltage or current in the power switch or equivalent may be sensed to implement this timing sequence.
[0116] Zero Current Switching ZCS can be obtained in a simple way just turning Off the primary power switch a little earlier than the secondary power switch.
[0117] The current will stop flowing through the secondary in this short time so the secondary power switch will not turn Off with the high output current across it as can be seen in
[0118] Currents i1 and i2 start decreasing when logic control signal of S1 turns to the Off state.
[0119] Logic control signal of S2 is maintained in On state during some delay time t.sub.delay after S1 is turned Off until current flowing through the power switch S2 is reduced to the vicinity of Zero known in the literature as Zero Current Switching, ZCS.
[0120] The time delay t.sub.delay between S1 turn Off and S2 turn Off is determined “sensing” the current or “calculating” by other means the current in S2.
[0121] Details about results in known topologies implemented by the principles of this invention are following detailed.
[0122] Table I shows the typical power topologies for the input port of the DC-DC converters, the FOM.sub.port, the maximum voltage and the duty cycle range:
TABLE-US-00001 TOPOLOGY
[0123] Table II shows the typical power topologies for the output port of the DC-DC converters, the FOM.sub.port, the maximum voltage and the duty cycle range:
TABLE-US-00002 TOPOLOGY
[0124] In an embodiment of this invention the electrical power converter 2, DPX, of this invention further comprises the integration of a Buck converter 3 (see
[0125] In an alternative embodiment the three port Buck-DPX 4 of
[0126] With regard to the cited embodiments of
[0127] Also with regard to the cited embodiments of
[0131] In a further embodiment in the three port Buck-DPX 4 the energy buffer includes one or more capacitors configured to be dynamically adjusted to minimize indirect power with a voltage mean value in relation with the RMS value of the input voltage.