Method for operating an exhaust burner, device for executing such a method, and motor vehicle
11988130 ยท 2024-05-21
Assignee
Inventors
- Christian Disch (Wimsheim, DE)
- Max Braunbeck (Lauffen Am Neckar, DE)
- William Krein (Neckarzimmern, DE)
Cpc classification
F01N1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2430/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2550/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/0256
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for operating an exhaust burner, which is situated in an exhaust system downstream from an internal combustion engine of a motor vehicle. Prior to and during a start phase of the exhaust burner, an air-mass flow supplied to a combustion chamber of the exhaust burner is increased, in particular in a strictly monotonical manner, between a start time in a starting air-mass flow and a further time in a further air-mass flow. Prior to the further time, fuel is supplied to the combustion chamber. A fuel-air mixture is produced in the combustion chamber from the fuel and air of the air-mass flow. The fuel-air mixture is ignited with the aid of an ignition device which is continuously hot or forms ignition sparks intermittently.
Claims
1. A method for operating an exhaust burner, which is situated in an exhaust system downstream from an internal combustion engine of a motor vehicle, the method comprising: prior to and during a start phase of the exhaust burner, increasing an air-mass flow supplied to a combustion chamber of the exhaust burner strictly monotonically, between: a start time in a starting air-mass flow, and a further time in a further air-mass flow, and prior to the further time, fuel being conveyed to the combustion chamber, a fuel-air mixture being produced in the combustion chamber from the fuel and air of the air-mass flow, and the fuel-air mixture is ignited using an ignition device which is continuously hot or produces an ignition spark intermittently.
2. The method as recited in claim 1, wherein the fuel is gasoline, which is supplied to the exhaust burner for a first time after heating of a glow plug as an ignition device at a start-of-injection time, which occurs after a maximum value of the further air-mass flow has been reached.
3. The method as recited in claim 1, wherein the fuel is conveyed to the exhaust burner at a start-of-injection time, which lies between the start time and the further time.
4. The method as recited in claim 1, wherein the fuel is injected into the combustion chamber of the exhaust burner using an injection valve at an injection frequency, and the fuel is injected at a first injection frequency at the start-of-injection time, and at a second injection frequency at the further time.
5. The method as recited in claim 4, wherein the injection frequency is kept constant during a time period from the start-of-injection time until the further time.
6. The method as recited in claim 4, wherein the injection frequency is steadily increased during a time period from the start-of-injection time until the further time.
7. The method as recited in claim 4, wherein the injection frequency is reduced starting with the further time.
8. The method as recited in claim 1, wherein an air-fuel ratio is steadily increased in a stepwise or continual manner from the start-of-injection time to the further time so that starting from a first air-fuel ratio at the start-of-injection time, a higher second air-fuel ratio is achieved at the further time.
9. The method as recited in claim 8, wherein the second air-fuel ratio is kept constant up to a second time which is after the further time, and a time period from the start time to the further time is shorter than a time period from the further time to the second time.
10. The method as recited in claim 8, wherein the combustion chamber is supplied with a quantity of fuel during a time period from the start-of-injection time to the further time, and the air-fuel ratio is initially understoichiometric and then overstoichiometric.
11. The method as recited in claim 10, wherein an injection period is varied using an enrichment factor for a variation of the air-fuel ratio, and a further time period lies in a time period between the time periods featuring an understoichiometric and overstoichiometric air-fuel ratio, in which a stoichiometric air-fuel ratio is specified in that at least one injection process is omitted by setting the enrichment factor for the injection process to zero.
12. The method as recited in claim 1, wherein the air-mass flow is kept constant starting with the further time up to a second time, and a time period from the start time to the further time is shorter than a time period from the further time to the second time.
13. The method as recited in claim 1, wherein the method is carried out as a function of a specified request by the driver of the motor vehicle for a start-up of the internal combustion engine, and, as a function of a specification of the request, a lambda probe of the exhaust system is heated and/or the ignition device which is a glow plug is heated.
14. A device, comprising: an internal combustion engine; and an exhaust system including an exhaust burner situated downstream from the internal combustion engine, the exhaust burner having a combustion chamber and a glow plug as an ignition device, by which a fuel-air mixture inside the combustion chamber of the exhaust burner is able to be ignited; wherein the device is configured to operate the exhaust burner by: prior to and during a start phase of the exhaust burner, increasing an air-mass flow supplied to a combustion chamber of the exhaust burner strictly monotonically, between: a start time in a starting air-mass flow, and a further time in a further air-mass flow, and prior to the further time, fuel being conveyed to the combustion chamber, a fuel-air mixture being produced in the combustion chamber from the fuel and air of the air-mass flow, and the fuel-air mixture is ignited using an ignition device which is continuously hot or produces an ignition spark intermittently.
15. A motor vehicle, comprising: a device, including: an internal combustion engine; and an exhaust system including an exhaust burner situated downstream from the internal combustion engine, the exhaust burner having a combustion chamber and a glow plug as an ignition device, by which a fuel-air mixture inside the combustion chamber of the exhaust burner is able to be ignited; wherein the device is configured to operate the exhaust burner by: prior to and during a start phase of the exhaust burner, increasing an air-mass flow supplied to a combustion chamber of the exhaust burner strictly monotonically, between: a start time in a starting air-mass flow, and a further time in a further air-mass flow, and prior to the further time, fuel being conveyed to the combustion chamber, a fuel-air mixture being produced in the combustion chamber from the fuel and air of the air-mass flow, and the fuel-air mixture is ignited using an ignition device which is continuously hot or produces an ignition spark intermittently.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
(12) In
(13) Exhaust system 12 is developed for the aftertreatment of an exhaust gas generated by internal combustion engine 11 and includes two catalytic converters 122, 124 and a soot particulate filter 126 for this purpose. Provided in addition are exhaust burner 100 for heating at least part of exhaust system 12, as well as an associated secondary air system 13, which is designed to supply air 147 to exhaust burner 100 and to enable and promote oxidation reactions. Secondary air system 13 includes an air filter 132, a secondary air pump 134 following downstream, and an air-mass meter 136 following downstream, which considers pressure p and temperature T. Air-mass meter 136 may be developed as a hot-film air-mass meter (HFM), which is also able to measure humidity ?. In addition, secondary air system 14 has a secondary air valve 138, which may be provided in the form of a blocking valve, for example, and is able to prevent or allow an air supply 130 from secondary air system 13 into exhaust burner 100. Hot exhaust gases generated by exhaust burner 100 in the manner described in the following text are able to be conveyed to exhaust system 12, a flow path leading there extending along a lambda probe 149. The hot exhaust gases, whose residual oxygen content was detected by lambda probe 149, are able to be fed into exhaust train 12, in particular between the two catalytic converters 122, 124.
(14)
(15) Based on an overall view of
(16)
(17) The method begins at a start time t0 when a request of the vehicle driver for an operation of the gasoline engine is already known. The supply of air is increased starting from a volumetric flow V0 of zero. At a first time t1, a first volumetric flow V1 is reached, which is greater than volumetric flow V0 of zero. First volumetric flow V1 is predefined by a setpoint value of the output at a first time t1. The increase in volumetric flow V is defined by the gradient from start time t0 until first volumetric flow V1 is reached at first time t1. This gradient is a function of the system and may particularly depend on an output of the secondary air pump, and/or one or more line length(s), and/or one or more line cross-section(s), and/or one or more additional flow resistance(s), and/or a temperature, in particular an external temperature, and/or the temperature of the exhaust burner, and/or a humidity of the air and/or the gasoline, and/or an altitude or air pressure.
(18) After the setpoint value of the output has been reached at time t1, volumetric flow V is kept constant at the level of first volumetric flow V1. The holding time toward this goal ends at the earliest at a second time t2. A time period between start time t0 to second time t2 is merely a time period for start phase 148 and thus not the entire runtime of the exhaust burner. A time period t1-t0 from start time t0 to first time t1 is shorter than a time period t2-t1 from first time t1 to second time t2.
(19) In the diagram, two further alternative characteristics of volumetric flow V over time t have been plotted with the aid of dashed lines. In the first alternative, a first volumetric flow V1* is reached at a first time t1*. In the second alternative, a first volumetric flow V1** is reached at a first time t1**. Volumetric flow V1* of the first alternative is smaller than first volumetric flow V1** of the second alternative. Time t1* of the first alternative is reached earlier than first time t1** of the second alternative.
(20) The two alternatively sketched characteristics featuring the two first volumetric flows V1* and V1**, which reach their setpoint value at the two first times t1* and t1**, are meant to illustrate that an ignition mechanism does not depend on a target load or a gradient of the volumetric flow V of the air.
(21) In a first embodiment of the present method according to the diagram of
(22) To improve the robustness in start phase 148 of the exhaust burner, it may be advantageous to carry out the method according to the diagram in
(23) It can be gathered from
(24) This modification of injection frequency f_inj may be undertaken both in multiple stages and on a continual basis. For illustration purposes, a dashed line which represents an increase in injection frequency f_inj in two stages is shown in
(25) In both alternative embodiments according to
(26) In a further, simplified exemplary embodiment, the first injection frequency f1 may be kept constant from start-of-injection time t_fuel to second time t2 so that no change in injection frequency f_inj is required.
(27) An adaptation of an ignition frequency f_ign comparable to the adaption of injection frequency f_inj is required only if the exhaust burner is operated using an intermittent ignition, for instance with the aid of a sparkplug instead of the preferred glow plug. In that regard, the indications f0, f1 and f2 according to the diagram of
(28) To the extent that an intermittent ignition takes place, however, injection frequency f_inj and ignition frequency f_ign may also be adapted independently of each other. This means that f_inj?f_ign.
(29) In addition, two further alternative embodiments may be gathered from
(30) In a further embodiment, it is possible that multiple ignitions take place during each injection and also that an ignition is implemented only for each x.sup.th injection.
(31) As a result, injection frequency f_inj and ignition frequency f_ign may be unequal. This also includes embodiments in which injection frequency at start time t0 is f_inj=0 Hz. In other words, no fuel is injected. In this context, ignition frequency f_ign may be operated independently of injection frequency f_inj, in which case f_ign>f0 and f0=0 Hz.
(32) In
(33) As an alternative and if air-fuel ratio ? is overstoichiometric between start-of-injection time t_fuel and the first time, then second air-fuel ratio ?2 may be smaller than the first air-fuel ratio, which is therefore denoted by ?3 (instead of ?1) in
(34) The air-fuel ratio ? may therefore be modified both in multiple stages and continually. For illustrative purposes, a solid line, for one, is shown in the diagram of
(35) As a result of possible wall film formations, fuel is deposited on the surface of the combustion chamber during the starting process of the exhaust burner. Because of the wall film, it may happen that the predefined air-fuel ratio ? is possibly not reached exactly according to the specification (precontrol). The fuel portion that forms the wall film thus participates in the combustion with a delay. This results in a deviation from the specification of the air-fuel ratio ?. A number of x injections is provided with an enrichment factor A for this purpose. For instance, the first injected fuel masses are multiplied by an enrichment factor A=1.5, which causes a 50% increase in the injected fuel mass. In this way, the fuel portion that, as a wall film, does not directly take part in the combustion is able to be compensated for. This form of the precontrol is advantageous also insofar as the air-fuel ratio ? is not yet ascertainable because a lambda probe has not yet been heated. This is because a determination of the air-fuel ratio ? with the aid of a lambda probe requires a runup time period for the probe during which the lambda probe is heated. But even if very early heating of the lambda probe is already undertaken, for instance when a door handle of the motor vehicle is pulled, this form of a precontrol is advantageous nevertheless because the propagation times of the exhaust gas from the gas burner to the lambda probe have to be taken into account as well. The heating of the lambda probe may also be brought into a temporal context with the heating of the glow plug of the exhaust burner.
(36) To this extent, a request of the driver for the startup of the internal combustion engine is able to be ascertained. Immediately after becoming aware of this request or at a time offset therefrom, the lambda probe and/or the glow plug may already be energized and thus heated. This driver request is able to be specified by the operation of the door handle, and also by moving/pulling a safety belt, and also by pressing, in particular twice, the open tab on a remote control of the motor vehicle, and also by a corresponding request input with the aid of an app (software application) on a mobile telephone or a wearable, and also by operating the engine start/stop switch in the motor vehicle.
(37) The input of the request using the app may especially be the direct input (e.g., the exhaust burner on symbol or text) for starting the exhaust burner. This input of the request may be understood by a control device (controller) of the exhaust burner as a wakeup signal, especially within the framework of the onboard diagnosis (OBD), in response to which the lambda probe and/or the glow plug is/are heated. It is therefore advantageous if the means for acquiring the input (i.e., the door handle, seat belt sensor, etc.) is incorporated in the OBD.
(38) In
(39) To this extent, a quantity of the fuel is supplied during a time period t1?t_fuel from the start-of-injection time t_fuel to first time t1. The air-fuel ratio ? is initially understoichiometric, and then overstoichiometric.
(40) In a further alternative or additional measure, the fuel mass in individual injection processes E6 is multiplied by an enrichment factor A=0, so that no fuel mass is injected. In this way, the specification of the air-fuel ratio ? may possibly be reached faster and more precisely. In the exemplary embodiment according to
(41) As a result, the injection period is varied with the aid of enrichment factor A for the purpose of varying the air-fuel ratio ?. In a time period between the time periods featuring an understoichiometric and overstoichiometric air-fuel ratio ?, there is a further time period in which a stoichiometric air-fuel ratio ? is specified in that at least one injection process E6 is omitted by setting the enrichment factor A for this injection process E6 to zero.
(42) Further adaptations of a coil ignition system and sparkplug (closing time and thus the ignition energy and spark-burn duration) are already the subject matter of another application but can also be transferred to the afore-described method, and will briefly be described in the following text with the aid of
(43) For example, a relationship between the injection frequency and ignition frequency is shown in
(44)
(45) In addition to the described modifications of the volumetric air flow or air-mass flow, the frequencies for the injection and ignition, the air-fuel ratio, and the enrichment factors, it is also possible to adapt injection pressure p. This adaptation of injection pressure p is described in the following text with the aid of
(46) An initial injection pressure p0 is of no relevance because the injection process is enabled at the earliest at first time t1 using injection frequency f_inj=f1. For this reason, a first injection pressure p1 has to be reached no later than first time t1. At second time t2, second injection pressure p2 is modified in comparison with first injection pressure p1. Both a pressure increase and a pressure reduction are possible at second time t2.
(47) Injection pressure p is able to be modified both in multiple stages and continually. For illustration purposes, for one, a solid line, which represents an increase in injection pressure p in two stages, is shown in the diagram of
(48) Two further alternative embodiments may also be gathered from
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(50) Different input variables param_1 to param_n are taken into account when the output parameters are ascertained. These input variables param_1 to param_n are evaluated in a start coordinator 210 of a control of the exhaust burner, and the output parameters t1, t_fuel, V0, V1, f0, f1, f2, ?0, ?1, ?2, A, p0, p1, p2 are calculated and adapted accordingly. The input variables param_1 to param_n, for instance, involve an outside temperature, a barometric altitude, a humidity, sensor data for evaluating the start, which, for example, represent a temperature T within the exhaust burner, injection pressure p and the air-fuel ratio ?, a history of earlier starts or a start adaptation, and/or parameters from an engine control device, e.g., a battery voltage, a current drive motor speed, a throttle valve setting, a fuel-injection pressure, a lambda request, and/or differential pressures of the exhaust system, for instance at the soot particulate filter (GPF), and a fuel specification.
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(52) The curve in the diagram of
(53) In reality, the time period from start time t0 to first time t1 amounts to approximately t<200 ms to t=1 s. In contrast, the time period from first time t1 to second time t2 amounts to several seconds, for instance three seconds.