APPARATUS FOR GENERATING A FLUIDIZED BED
20240157319 ยท 2024-05-16
Assignee
Inventors
Cpc classification
B01J8/1881
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present disclosure relates to an apparatus for generating a fluidized bed comprising solid particles mixed with a fluid. The apparatus comprises a fluidization compartment wherein a bottom side comprises a fluid distributor for distributing a fluid into the fluidization compartment and wherein an upper side comprises an opening. The apparatus further comprises a fluid supply compartment configured for supplying the fluid to be distributed by the fluid distributor, and a disengagement compartment comprising a bottom side having an opening matching or at least partly matching with the opening of the upper side of the fluidization compartment such that fluid can flow from the fluidization compartment to the disengagement compartment. The apparatus is characterized in that the fluidization compartment is rotatably mounted with respect to the fluidization compartment and with respect to the disengagement compartment such that the fluidization compartment is rotatable around a central axis while the fluid supply compartment and the
Claims
1. An apparatus for generating a fluidized bed comprising solid particles mixed with one or more fluids, the apparatus comprising: a) a fluidization compartment having an inner circumferential wall that is rotational symmetric with respect to a central axis and that is extending from a bottom side to an upper side of the fluidization compartment, and wherein the bottom side comprises a first fluid distributor for distributing a first fluid of the one or more fluids into the fluidization compartment, and wherein the upper side of the fluidization compartment comprises an opening, b) a fluid supply compartment configured for supplying said first fluid to the first fluid distributor, c) a disengagement compartment comprising a bottom side having an opening matching or at least partly matching with the opening of the upper side of the fluidization compartment such that when the apparatus is in operation fluid supplied to the fluidization compartment can flow from the fluidization compartment to the disengagement compartment, and d) a particle supply configured for supplying the solid particles to the fluidization compartment, characterized in that said fluidization compartment is rotatably mounted with respect to the fluid supply compartment and with respect to the disengagement compartment such that the fluidization compartment is rotatable around said central axis while the fluid supply compartment and the disengagement compartment remain stationary.
2-4. (canceled)
5. The apparatus according to claim 1, wherein said fluidization compartment has a shape of a truncated cone wherein a base side and a top side of the truncated cone corresponds to respectively said bottom side and upper side of the fluidization compartment.
6. The apparatus according to claim 1, wherein the fluidization compartment comprises a central element configured for limiting a volume of the fluidization compartment, preferably the central element has an axis of rotational symmetry coinciding with said central axis.
7. (canceled)
8. The apparatus according to claim 1, wherein said first fluid distributor comprises multiple slots configured for distributing the first fluid into the fluidization compartment.
9. (canceled)
10. The apparatus according to claim 1, wherein said first fluid distributor comprises a plurality of blades, or alternatively said first fluid distributor comprises a single disk with trapezoidal or cylindrical channels for fluid distribution.
11. (canceled)
12. The apparatus according to claim 1, wherein said first fluid distributor is configured such that when the apparatus is in operation a velocity of the first fluid when entering the fluidization compartment has a non-zero velocity component parallel to the central axis and a non-zero velocity component tangential with respect to the central axis.
13. (canceled)
14. The apparatus according to claim 1, wherein said disengagement compartment comprises one or more fluid outlet channels.
15. The apparatus according to claim 1, wherein said fluid supply compartment comprises one or more fluid inlet channels, preferably said one or more fluid inlet channels are configured for generating a swirling fluid flow within the fluid supply compartment.
16. The apparatus according to claim 1, wherein the first fluid distributor of the fluidization compartment is rigidly coupled to the inner circumferential wall of the fluidization compartment such that when the fluidization compartment is rotating around the central axis the first fluid distributor is rotating together with the fluidization compartment.
17. The apparatus according to claim 1, wherein the inner circumferential wall of the fluidization compartment is a closed wall impermeable for fluids.
18. The apparatus according to claim 1, wherein the fluidization compartment comprises a circumferential side extending along the central axis from the bottom side to the upper side of the fluidization compartment and wherein the circumferential side comprises said inner circumferential wall.
19. (canceled)
20. The apparatus according to claim 18, wherein the first fluid distributor is rigidly coupled to the circumferential side of the fluidization compartment such that when the fluidization compartment is rotating around the central axis the first fluid distributor is rotating together with the fluidization compartment around the central axis.
21. The apparatus according to claim 1, wherein the upper side of the fluidization compartment is axially delimited by a first wall portion having a central opening defining said opening of the upper side of the fluidization compartment and/or wherein the bottom side of the disengagement compartment is axially delimited by a second wall portion having a central opening defining said opening of the bottom side of the disengagement compartment.
22. The apparatus according to claim 1, wherein the apparatus is an apparatus for generating a fluidized bed comprises solid particles mixed with a first fluid and a second fluid, and wherein the second fluid is equal to or different from the first fluid, and wherein said disengagement compartment comprises one or more supplementary fluid inlet channels configured to supply the second fluid to the fluidization compartment from the upper side of the fluidization compartment.
23. The apparatus according to claim 1, wherein the apparatus is an apparatus for generating a fluidized bed comprises solid particles mixed with a first fluid and a second fluid, and wherein the second fluid is equal to or different from the first fluid, and wherein the apparatus comprises a second fluid distributor configured to supply the second fluid to the fluidization compartment from the upper side of the fluidization compartment.
24. The apparatus according to claim 21, wherein the apparatus is an apparatus for generating a fluidized bed comprises solid particles mixed with a first fluid and a second fluid, and wherein the second fluid is equal to or different from the first fluid, and wherein the upper side of the fluidization compartment is axially delimited by said first wall portion, and wherein said first wall portion comprises one or more inlet openings forming a second fluid distributor for supplying the second fluid to the fluidization compartment.
25. The apparatus according to claim 21, wherein the apparatus is an apparatus for generating a fluidized bed comprises solid particles mixed with a first fluid and a second fluid, and wherein the second fluid is equal to or different from the first fluid, and wherein the bottom side of the disengagement compartment is axially delimited by said second wall portion, and wherein said second wall portion comprises one or more inlet openings forming a second fluid distributor for supplying the second fluid to the fluidization compartment.
26-28. (canceled)
29. The apparatus according to claim 1, wherein said particle supply is configured such that when the apparatus is in operation the solid particles supplied by the particle supply are falling by a gravitational force into the fluidization compartment.
30. The apparatus according to claim 1, wherein said particle supply is configured for supplying the solid particles from said upper side of the fluidization compartment.
31. The apparatus according to claim 1, wherein said particle supply is configured for supplying the solid particles through said opening of the upper side of the fluidization compartment.
32. (canceled)
Description
SHORT DESCRIPTION OF THE DRAWINGS
[0036] These and further aspects of the present disclosure will be explained in greater detail by way of example and with reference to the accompanying drawings in which:
[0037]
[0038]
[0039]
[0040]
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[0044]
[0045] The drawings of the figures are neither drawn to scale nor proportioned. Generally, identical components are denoted by the same reference numerals in the figures.
DETAILED DESCRIPTION OF EMBODIMENTS
[0046] The present disclosure will be described in terms of specific embodiments, which are illustrative of the disclosure and not to be construed as limiting. It will be appreciated by persons skilled in the art that the present disclosure is not limited by what has been particularly shown and/or described and that alternatives or modified embodiments could be developed in the light of the overall teaching of this disclosure. The drawings described are only schematic and are non-limiting.
[0047] Use of the verb to comprise, as well as the respective conjugations, does not exclude the presence of elements other than those stated. Use of the article a, an or the preceding an element does not exclude the presence of a plurality of such elements.
[0048] Furthermore, the terms first, second and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequence, either temporally, spatially, in ranking or in any other manner. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the disclosure described herein are capable of operation in other sequences than described or illustrated herein.
[0049] Reference throughout this specification to one embodiment or an embodiment means that a particular feature, structure or characteristic described in connection with the embodiments is included in one or more embodiment of the present disclosure. Thus, appearances of the phrases in one embodiment or in an embodiment in various places throughout this specification are not necessarily all referring to the same embodiment, but may. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner, as would be apparent to one ordinary skill in the art from this disclosure, in one or more embodiments.
Apparatus
[0050] With reference to
[0051] The fluidization compartment is also known as a processing chamber. It is the compartment where, when the apparatus is in operation, the fluidization bed is formed and retained.
[0052] As illustrated on the
[0053] The inner circumferential wall of the fluidization chamber is to be construed as closed wall, i.e. a wall that is impermeable for fluids. In other words, no fluids can radially enter or escape from the fluidization compartment. Hence, fluids can only axially enter or escape from the fluidization compartment.
[0054] In embodiments, more generally, the fluidization compartment 10 comprises a circumferential side extending along the central axis Z from the bottom side to the upper side of the fluidization compartment and the circumferential side comprises the inner circumferential wall. In these embodiments, the circumferential side of the fluidization compartment is impermeable for fluids.
[0055] The bottom side of the fluidization compartment comprises a fluid distributor 13 for distributing a first fluid 63 into the fluidization compartment 10 and the upper side of the fluidization compartment comprises an opening 11. In other words, the fluid distributor 13 is for example rigidly attached to the inner circumferential wall of the fluidization compartment 10.
[0056] In embodiments, the fluid distributor 13 is configured such that when the apparatus is in operation a velocity of the first fluid 63 when entering the fluidization compartment has a non-zero velocity component parallel to the central axis Z and a non-zero velocity component tangential with respect to the central axis. In this way a swirling fluid flow moving in a direction from the bottom side to the upper side is generated in the fluidization compartment.
[0057] In embodiments, more precisely, the fluid distributor 13 comprises one or more slots configured for injecting the first fluid supplied by the fluid supply compartment into the fluidization compartment. Preferably, in these embodiments, the one or more fluid slots are configured such that when the apparatus is in operation a velocity of the first fluid when entering the fluidization compartment 10 has a non-zero velocity component parallel to the central axis Z and a non-zero velocity component tangential with respect to the central axis. In this way, a swirling fluid flow is generated. Detailed examples of such a fluid distributor are further discussed below.
[0058] In embodiments, the opening 11 in the upper side of the fluidization compartment is a central opening as illustrated on
[0059] The fluid supply compartment 20 is to be construed as a chamber or a tube segment wherein, when the apparatus is in operation, the first fluid 63 is flowing towards the fluid distributor 13 of the fluidization compartment 10. The fluid supply compartment 20 is coupled, generally sealingly coupled, to the bottom side of the fluidization compartment 10 and configured for supplying the first fluid to be distributed by the fluid distributor 13. In embodiments, as further discussed below the fluid supply compartment is for example a double-walled tube segment. The fluid supply compartment 20 is generally also named plenum chamber.
[0060] The disengagement compartment 30 is to be construed as a chamber or a tube section wherein, when the apparatus is in operation, fluid or a combination of fluid and processed solid particles can escape from the fluidization compartment. Hence, the disengagement compartment 30 is coupled, generally sealingly coupled, to the upper side of the fluidization compartment and the disengagement compartment comprises a bottom side having an opening matching or at least partly matching with the opening of the upper side of the fluidization compartment such that fluid can flow from the fluidization compartment to the disengagement compartment. The bottom side of the disengagement compartment can also be named first axial side of the disengagement compartment.
[0061] In order to supply the solid particles, the apparatus further comprise a particle supply 40 configured for supplying the particles to the fluidization compartment.
[0062] In embodiments, as illustrated on
[0063] In embodiments, the particle supply 40 is configured such that when the apparatus is in operation the solid particles supplied by the particle supply are falling by a gravitational force and/or pneumatically conveyed into the fluidization compartment.
[0064] In embodiments, as illustrated on for example
[0065] In embodiments, the particle supply 40 is configured for supplying the solid particles through the opening 11 of the upper side of the fluidization compartment. In other embodiments, wherein the upper side of the fluidization is delimited by for example an annular-shaped wall portion, the solid particles can be supplied through further openings in the annular-shaped wall portion.
[0066] The apparatus of the present disclosure is characterized in that the fluidization compartment 10 is rotatably mounted with respect to the fluid supply compartment 20 and with respect to the disengagement compartment 30 for rotating around the central axis Z. In this way, the fluidization compartment is rotatable around the central axis Z while the fluid supply compartment 20 and the disengagement compartment 30 remain stationary. In other words, when the apparatus is in operation for forming a fluidized bed, the fluidization chamber is rotating around the central axis Z such that the central axis Z is a rotational axis for the fluidization compartment.
[0067] For providing a rotatable interface between the fluidization compartment and both the fluid supply compartment 20 and the disengagement compartment 30, various mechanical solutions can be applied by the person skilled in the art. The present disclosure is not limited to a specific mechanical implementation for making the fluidization compartment rotatable with respect to the fluid supply compartment and the disengagement compartment.
[0068] Typically, the apparatus comprises a drive mechanism configured for driving the rotation of the fluidization compartment. Various drive mechanisms known in the art can be considered by the person skilled in the art.
[0069] In embodiments, the apparatus comprises for example a first rotary bearing rotatably coupling the fluid supply compartment to the fluidization compartment and a second rotary bearing rotatably coupling the disengagement compartment to the fluidization compartment.
[0070] In embodiments, for automating the rotation of the fluidization compartment, the drive mechanism comprises a motor.
[0071] In
[0072] In
[0073] As discussed above, the fluid distributor 13 is a component of the fluidization compartment and hence when the fluidization compartment is rotating the fluid distributor rotates together with the rotating fluidization compartment. In embodiments, the fluid distributor 13 of the fluidization compartment 10 is rigidly coupled to the inner circumferential wall of the fluidization compartment such that when the fluidization compartment 10 is rotating around the central axis Z the fluid distributor 13 is also rotating, together with the inner circumferential wall, around the central axis Z.
[0074] In embodiments, the apparatus is configured for rotating the fluidization compartment at a rotation speed between 100 rpm (rotations per minute) and 800 rpm.
[0075] In embodiments, the drive mechanism further comprises a controller 53 configured for controlling a rotational speed of the fluidization compartment. A controller 53 coupled to the motor 52 is schematically shown on
[0076] Generally, for operating the apparatus according to the present disclosure, the apparatus is positioned such that the central axis Z is parallel or essentially parallel with the local gravity direction. In other words, when the apparatus is in operation, the fluidization compartment 10 is oriented such that the central axis Z is essentially parallel with an axis of gravity.
[0077] Making the fluidization compartment rotatable is a major difference when compared to prior art swirling chambers, also known as TORBED reactors, where the fluidization compartment, the fluid supply compartment and the disengagement compartment are stationary. In these embodiments, the particles to be processed are forced to circulate by tangentially injecting a fluid at high flow rates from the bottom of the fluidization compartment. As mentioned above, with the known swirling reactors, the swirling component extinguishes rapidly with height, and the bed behaves as a conventional fluidized bed, making it impossible to fluidize Geldart C particles.
[0078] A number of exemplary embodiments of the apparatus of the present disclosure are further discussed in more detail with reference to the various Figures. In
[0079] The fluidization compartment of the embodiment shown on
[0080] In the example shown on
[0081] The wall portion 15 axially delimiting the fluidization compartment is however not necessarily a flat surface perpendicular to the central axis Z, as is the case with the embodiments shown on
[0082] The axial wall portion 15 is also named baffle and helps, when the apparatus is in operation, to hold solid particles in their rotational motion.
[0083] In other embodiments, as shown on
[0084] In embodiments, as illustrated on
[0085] In embodiments, the central element 14 cooperates with the particle supply 40 for guiding the solid particles into the fluidization bed. For example, as illustrated on
[0086] In embodiments, the particle supply 40 is coupled to the disengagement compartment 30.
[0087] In embodiments, the fluid distributor 13 comprises multiple slots configured for distributing the fluid into the fluidization compartment. Generally, the slots are configured for distributing the fluid into the fluidization compartment such that a maximum momentum transfer from the fluid to the solid particles is achieved at a lowest pressure drop. The pressure drop is hereby defined as the difference in pressure between the fluid supply compartment and the disengagement compartment.
[0088] In embodiments, as illustrated on
[0089] In embodiments, the blades are inclined by an angle of 10? with respect to a plane perpendicular to the central axis Z.
[0090] In other embodiments, the distributor comprises a single disk with trapezoidal or cylindrical channels for fluid distribution.
[0091] In embodiments, the distributor is rotationally symmetric with respect to the central axis Z.
[0092] Generally, when the apparatus is in operation and a fluidization bed is generated, a portion of the fluid that is continuously distributed into the fluidization compartment is also continuously extracted through the disengagement compartment. Hence, in embodiments, the disengagement compartment 30 comprises one or more fluid outlet channels 31. For example on
[0093] The outlet channels 31 of the disengagement channels are not necessarily tangential with respect to the central axis Z. For example, in the embodiments shown on
[0094] In some embodiments, the processed solid particles are removed together with the fluid through the one or more outlet channels 31 of the disengagement compartment 30.
[0095] In other embodiments, a dedicated particle outlet can be provided in the bottom side of the fluidization compartment, e.g. a centrally located particle outlet.
[0096] In embodiments, the apparatus is an apparatus for generating a fluidized bed comprising solid particles mixed with a first fluid and a second fluid. The second fluid can be the same or different from the first fluid. The wording first and second are only used to distinguish the fluid entering through the bottom side of the fluidization compartment and the fluid entering through the upper side of the fluidization compartment. The first fluid is the fluid supplied from the bottom side of the fluidization compartment, i.e. through the fluid distributor 13, which can also be named first fluid distributor 13. The first fluid distributor on the bottom side of the fluidization compartment can be construed as the primary or the main fluid inlet for supplying fluid to the fluidization compartment. The second fluid is supplied from the upper side of the fluidization compartment, hence in addition to the fluid distributor in the bottom side of the fluidization compartment, which is the first fluid distributor, the apparatus comprises a second fluid distributor 17 configured to supply the second fluid to the fluidization compartment 10 from the upper side of the fluidization compartment. Various ways to implement the second fluid distributor 17 to supply fluid from the upper side are discussed below.
[0097] In embodiments the second fluid is supplied to the fluidization compartment through secondary fluid inlets. These secondary fluid inlets can be construed as forming the second fluid distributor for supplying the second fluid.
[0098] In embodiments, as for example illustrated on
[0099] In embodiments, as illustrated on
[0100] In other embodiments wherein the upper side of the fluidization compartment 10 is axially delimited by a first wall portion 15, the first wall portion comprises one or more inlet openings configured for supplying the second fluid to the fluidization compartment. In this way the second fluid is supplied from the upper side of the fluidization compartment.
[0101] With reference to
[0102] With further reference to
[0103] With this concept, illustrated on
[0104] Advantageously, with an apparatus wherein a fluid can be supplied from both the bottom side and the upper side of the fluidization compartment the residence time of the solid particles in the fluidization compartment can be controlled by applying the appropriate flow ratio between the first and second fluid flow.
[0105] In embodiments wherein the bottom side of the disengagement compartment is axially delimited by a second wall portion 16, the second wall portion comprises one or more inlet openings configured for supplying the second fluid to the fluidization compartment.
[0106] In embodiments, as illustrated on
[0107] In embodiments, the one or more supplementary fluid inlet channels 32 are configured such that when in operation, a velocity of the second fluid when entering the upper side of the fluidization compartment has a non-zero velocity component parallel to the central axis Z and a non-zero velocity component tangential with respect to the central axis Z.
[0108] In embodiments, one or more of the supplementary fluid inlet channels 32 can also be used to supply the solid particles to the fluidization compartment. Hence, in these embodiments, the particle supply 40 corresponds to one or more of the supplementary fluid inlet channels 32.
[0109] In embodiments, as illustrated on
[0110] In embodiments, the one or more inlet channels of the fluid supply compartment are configured for generating a swirling fluid flow of the first fluid 63 within the fluid supply compartment. In this way, when the fluid reaches the fluid distributor the first fluid 63 has a tangential velocity component.
[0111] In embodiments, the fluid supply compartment 20 comprises a double-walled tube segment, as illustrated on
[0112] The inner tube portion formed by the inner wall of the double-walled tube segment of the fluid supply compartment 20 allows to have access to the bottom side of the fluidization compartment. In embodiments, the inner tube portion can be used to for example provide for a heating element to heat the bottom side of the fluidization compartment. In embodiments, a direct flame can be used for heating the bottom side of the fluidization compartment.
[0113] In embodiments wherein the central element 14 is a hollow cone, by providing for example a direct flame in the inner tube portion formed by the inner wall of the double-walled tube, the conical central element 14 of the fluidization compartment can be heated.
[0114] In embodiments, not only the bottom side of the fluidization compartment is heated but also the circumferential side is heated. For example, heating elements can be provided for heating the circumferential wall of the fluidization compartment. Heating can for example be performed by induction heating or by resistive heating.
[0115] In some embodiments, as illustrated on
Performances
[0116] Performances of the apparatus of the present disclosure are significantly better when compared with the static TORBED type reactor chambers, especially in terms of residence time of the solid particles.
[0117] With the apparatus of the present disclosure, as discussed above, a fluidization bed is formed by solid particles and one or more fluids and wherein the solid particles are suspended in the one or more fluids. As discussed above, when the apparatus is in operation, the fluidization compartment is rotating and hence the solid particles not only experience a gravitational force but also a centrifugal force. When the apparatus of the present disclosure is in operation, the fluid flow in the fluidization compartment generates a drag force to counter balance both the gravitational and the centrifugal forces acting on the solid particles. As a result, the residence time of the solid particles in the fluidized bed can be increased when compared to the static TORBED type of reactors.
[0118] In
TABLE-US-00001 Reference numbers 1 Apparatus for generating a fluidized bed 10 Fluidization compartment 11 Opening in upper side of fluidization compartment 13 First fluid distributor 14 central element 15 First wall portion 16 Second wall portion 17 Second fluid distributor 20 Fluid supply compartment 21 Fluid inlet channel 30 Disengagement compartment 31 Fluid outlet channel 32 Supplementary fluid inlet channel 40 Particle supply 41 Solid particles 50 motor 51 driving shaft 52 gear 60 Fluidized bed 61 Gas bubbles 63 First fluid 64 Second fluid Z Central axis