V-TYPE ENGINE AND WORK MACHINE
20240159177 ยท 2024-05-16
Inventors
Cpc classification
F01N3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2885
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
[Task] A task is to improve the flexibility for setting a muffler and sufficiently secure the length of a catalyst while making a V-type engine compact.
[Solution] A V-type engine (1) includes an engine body (3) including a crankcase (7) configured to rotatably support a crankshaft (11), and a first and second cylinder banks (8, 9) extending from the crankcase (7), an exhaust collecting pipe (31) connected to the first and second cylinder banks (8, 9), a catalyst (32) accommodated in the exhaust collecting pipe (31), and a muffler (33) detachably connected to the exhaust collecting pipe (31), wherein the catalyst (32) extends in a height direction of the engine body (3) from a base end side of the first cylinder bank (8) to a distal end side of the first cylinder bank (8).
Claims
1. A V-type engine, comprising: an engine body including a crankcase configured to rotatably support a crankshaft, and a first and second cylinder banks extending from the crankcase; an exhaust collecting pipe connected to the first and second cylinder banks; a catalyst accommodated in the exhaust collecting pipe; and a muffler detachably connected to the exhaust collecting pipe, wherein the catalyst extends in a height direction of the engine body from a base end side of the first cylinder bank to a distal end side of the first cylinder bank.
2. The V-type engine according to claim 1, wherein the exhaust collecting pipe includes: a first exhaust pipe connected to the first cylinder bank; a second exhaust pipe connected to the second cylinder bank; and a merging pipe connected to a merging portion of the first and second exhaust pipes, and the catalyst is accommodated in the merging pipe.
3. The V-type engine according to claim 2, wherein the merging pipe includes: an inlet pipe connected to the merging portion of the first and second exhaust pipes; and an accommodating pipe connected to the inlet pipe on the base end side of the first cylinder bank and extending in the height direction of the engine body from the base end side of the first cylinder bank to the distal end side of the first cylinder bank, the catalyst is accommodated in the accommodating pipe, and the muffler is detachably connected to the accommodating pipe on the distal end side of the first cylinder bank.
4. The V-type engine according to claim 3, wherein the muffler includes a muffler body having a muffling chamber, and the muffler body extends in a width direction of the engine body from the distal end side of the first cylinder bank to a distal end side of the second cylinder bank.
5. The V-type engine according to claim 3, wherein the muffler includes a muffler body having a muffling chamber, and the muffler body extends in the height direction of the engine body from the distal end side of the first cylinder bank to the base end side of the first cylinder bank.
6. The V-type engine according to claim 1, further comprising an air cleaner connected to the first and second cylinder banks, wherein the air cleaner has a canister-like shape, and is arranged on an opposite side of the catalyst with the first and second cylinder banks in between when viewed in a width direction of the engine body.
7. The V-type engine according to claim 1, further comprising an air cleaner connected to the first and second cylinder banks, wherein the air cleaner has a flat plate-like shape, and is arranged between the first and second cylinder banks.
8. The V-type engine according to claim 1, wherein an output portion of the crankshaft protrudes from a lower surface of the crankcase, and the catalyst is arranged higher than the lower surface of the crankcase.
9. The V-type engine according to claim 1, wherein each of the first and second cylinder banks is provided with an exhaust port, and the catalyst is arranged more outward than the exhaust port of the first cylinder bank with respect to a width direction of the engine body.
10. A work machine comprising the V-type engine according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWING(S)
[0029]
[0030]
[0031]
[0032]
MODE(S) FOR CARRYING OUT THE INVENTION
V-Type Engine 1
[0033] In the following, a V-type engine 1 (hereinafter abbreviated as engine 1) as an internal combustion engine according to an embodiment of the present invention will be described with reference to
[0034] With reference to
[0035] With reference to
<Engine Body 3>
[0036] With reference to
[0037] With reference to
[0038] With reference to
[0039] With reference to
[0040] In a front portion (cylinder) of each of the first and second cylinder banks 8, 9, a piston (not shown) is accommodated so as to reciprocate. The piston is connected to the crankshaft 11 via a connecting rod (not shown).
[0041] A rear portion (cylinder head) of each of the first and second cylinder banks 8, 9 defines a combustion chamber (not shown) together with the piston. On a laterally inner surface of the rear portion of each of the first and second cylinder banks 8, 9, an intake port (not shown) communicating with the combustion chamber opens. On a lower surface of the rear portion of each of the first and second cylinder banks 8, 9, an exhaust port 19 communicating with the combustion chamber opens.
<Air Cleaner 4>
[0042] With reference to
<Exhaust Device 5>
[0043] The exhaust device 5 is a device configured to discharge the exhaust gas discharged from the engine body 3 to an outside of the engine 1. Hereinafter, an expression upstream and an expression downstream indicate upstream and downstream in an exhaust direction (namely, a direction in which the exhaust gas flows inside the exhaust device 5), respectively. One-dot chain line arrows appropriately attached to each figure indicate the exhaust direction. Hereinafter, the description extends in the front-and-rear direction from the front end side (base end side) of the first cylinder bank 8 to the rear end side (distal end side) of the first cylinder bank 8 means that a component of the exhaust device 5 extends in the front-and-rear direction at least from the front end side (base end side) of the first cylinder bank 8 to the rear end side (distal end side) of the first cylinder bank 8, and does not preclude the above-mentioned component from having a length longer than the above-mentioned layout. The same applies to a description extends in the lateral direction from the rear end side (distal end side) of the first cylinder bank 8 to the rear end side (distal end side) of the second cylinder bank 9 and a description extends in the front-and-rear direction from the rear end side (distal end side) of the first cylinder bank 8 to the front end side (base end side) of the first cylinder bank 8.
[0044] With reference to
<Exhaust Collecting Pipe 31>
[0045] With reference to
[0046] The first exhaust pipe 41 of the exhaust collecting pipe 31 extends in the lateral direction. A first fixed flange 46 is provided on an outer circumference of a right end (upstream end) of the first exhaust pipe 41. The first fixed flange 46 is fixed around the exhaust port 19 of the first cylinder bank 8 by a pair of bolts (not shown). Thus, the right end of the first exhaust pipe 41 is connected to the exhaust port 19 of the first cylinder bank 8.
[0047] The second exhaust pipe 42 of the exhaust collecting pipe 31 extends in the lateral direction. A second fixed flange 48 is provided on an outer circumference of a left end (upstream end) of the second exhaust pipe 42. The second fixed flange 48 is fixed around the exhaust port 19 of the second cylinder bank 9 by a pair of bolts (not shown). Thus, the left end of the second exhaust pipe 42 is connected to the exhaust port 19 of the second cylinder bank 9. A right end (downstream end) of the second exhaust pipe 42 merges with a left end (downstream end) of the first exhaust pipe 41 at a merging portion M arranged on a lower side of the first cylinder bank 8.
[0048] The merging pipe 43 of the exhaust collecting pipe 31 includes an inlet pipe 51, and an accommodating pipe 52.
[0049] The inlet pipe 51 of the merging pipe 43 is provided integrally with the first and second exhaust pipes 41, 42. The inlet pipe 51 is composed of an upstream portion 51a, and a downstream portion 51b arranged on a right front side (downstream side) of the upstream portion 51a. The upstream portion 51a extends linearly from a left rear side to a right front side. A left rear end (upstream end) of the upstream portion 51a is connected to the merging portion M of the first and second exhaust pipes 41, 42 below the first cylinder bank 8. The downstream portion 51b is bent rightward from a right front end (downstream end) of the upstream portion 51a.
[0050] With reference to
[0051] The accommodating pipe 52 includes an upstream portion 54, a main body portion 55 arranged on a rear side of the upstream portion 54, a downstream portion 56 arranged on a rear side of the main body portion 55, and a connecting portion 57 protruding leftward (inward in the width direction of the engine body 3) from the downstream portion 56. The upstream portion 54 and the main body portion 55, the main body portion 55 and the downstream portion 56, and the downstream portion 56 and the connecting portion 57 are fixed by welding, respectively. The upstream portion 54 is connected to a right end (downstream end) of the downstream portion 51b of the inlet pipe 51 on a front end side (base end side) of the first cylinder bank 8. A connecting flange 60 is provided at a left end (downstream end) of the connecting portion 57. In another embodiment, the connecting portion 57 may protrude from the downstream portion 56 in a direction (for example, downward) other than leftward. The direction in which the connecting portion 57 protrudes from the downstream portion 56 can be freely set according to the arrangement of the muffler 33 and the like.
<Catalyst 32>
[0052] The catalyst 32 of the exhaust device 5 consists of a ternary catalyst, for example. The catalyst 32 is configured to purify the exhaust gas by changing a harmful substance in the exhaust gas, which is discharged from the engine body 3 via the exhaust collecting pipe 31, into a harmless substance by a chemical reaction.
[0053] With reference to
<Muffler 33>
[0054] With reference to
[0055] With reference to
[0056] The muffler body 94 is arranged vertically to the catalyst 32, and extends in the lateral direction from the rear end side (distal end side) of the first cylinder bank 8 to the rear end side (distal end side) of the second cylinder bank 9. The left and right side portions of the muffler body 94 overlap with rear portions of the first and second cylinder banks 8, 9 when viewed in the up-and-down direction. The muffler body 94 is arranged within the width W of the engine body 3 when viewed in the up-and-down direction.
[0057] With reference to
[0058] With reference to
[0059] With reference to
[0060] The plurality of partition walls 95, 96 include a first partition wall 95 laterally partitioning the first muffling chamber 111 and the third muffling chamber 113, and a second partition wall 96 laterally partitioning the second muffling chamber 112 and the third muffling chamber 113. The second partition wall 96 is provided with multiple small holes 115 over the entire area thereof, and the second muffling chamber 112 and the third muffling chamber 113 communicate with each other via these multiple small holes 115.
[0061] With reference to
[0062] As shown in
[0063] The discharge pipe 99 extends in the lateral direction. The discharge pipe 99 penetrates the pair of lid portions 102 of the muffler body 94 and the first and second partition walls 95, 96 to be supported by the pair of lid portions 102 of the muffler body 94 and the first and second partition walls 95, 96. On an outer circumferential portion of the discharge pipe 99, multiple outer circumferential holes 127 communicating with the third muffling chamber 113 are provided. The left and right ends of the discharge pipe 99 protrude to both lateral sides of the muffler body 94. At left and right ends of the discharge pipe 99, a pair of openings 125 are formed. To the opening 125 formed at the right end of the discharge pipe 99, a lid member 126 is fixed by welding. Accordingly, the opening 125 formed at the right end of the discharge pipe 99 is closed by the lid member 126. The opening 125 formed at the left end of the discharge pipe 99 is not closed by a lid member 126, and communicates with an external space S on a left side of the muffler body 94. According to the above configuration, the third muffling chamber 113 and the external space S on the left side of the muffler body 94 communicate with each other via the discharge pipe 99. In another embodiment, the opening 125 formed at the left end of the discharge pipe 99 may be closed by the lid member 126, and the opening 125 formed at the right end of the discharge pipe 99 may be opened such that the third muffling chamber 113 and an external space on a right side of the muffler body 94 communicate with each other via the discharge pipe 99.
<Flow of the Exhaust Gas>
[0064] With reference to
[0065] As shown in
<Effect>
[0066] In the present embodiment, the muffler 33 is detachably connected to the accommodating pipe 52 of the merging pipe 43 of the exhaust collecting pipe 31. By adopting such a configuration, the user can appropriately set the muffler 33 according to the configuration and the like of the work machine P in which the engine 1 is installed. Accordingly, the flexibility for setting the muffler 33 can be improved.
[0067] Further, the catalyst 32 extends in the front-and-rear direction from the front end side (base end side) of the first cylinder bank 8 to the rear end side (distal end side) of the first cylinder bank 8. By adopting such a configuration, the engine body 3 and the catalyst 32 are arranged compactly, so that the engine 1 can be made compact. Furthermore, the length of the catalyst 32 can be sufficiently secured, so that the performance to purify the exhaust gas can be improved.
[0068] Further, the catalyst 32 is accommodated in the merging pipe 43. By adopting such a configuration, the number of catalysts 32 can be reduced as compared with a case where the catalysts 32 are accommodated in each of the first and second exhaust pipes 41, 42. Accordingly, the configuration of the engine 1 can be simplified.
[0069] Further, the merging pipe 43 is composed of the inlet pipe 51 and the accommodating pipe 52. Accordingly, the length of the catalyst 32 can be sufficiently secured while the configuration of the merging pipe 43 is made as simple as possible. Further, the muffler 33 is connected to the accommodating pipe 52 of the merging pipe 43 on the rear end side (distal end side) of the first cylinder bank 8. Accordingly, it is possible to arrange the muffler 33 in either the lateral direction (the width direction of the engine body 3) or the front-and-rear direction (the height direction of the engine body 3) without protruding the muffler 33 greatly with respect to the engine body 3 (see
[0070] Further, in the present embodiment, the muffler body 94 extends in the lateral direction from the rear end side (distal end side) of the first cylinder bank 8 to the rear end side (distal end side) of the second cylinder bank 9 (see
[0071] In another embodiment, the muffler body 94 may extend in the front-and-rear direction (height direction of the engine body 3) from the rear end side (distal end side) of the first cylinder bank 8 to the front end side (base end side) of the first cylinder bank 8 (see
[0072] Further, in the present embodiment, the air cleaner 4 has a canister-like shape, and is arranged on the opposite side of the catalyst 32 with the first and second cylinder banks 8, 9 in between when viewed in the lateral direction. According to this arrangement, the air cleaner 4 is arranged sufficiently away from the catalyst 32. Accordingly, it is possible to prevent the temperature around the air cleaner 4 from rising according to the heat generation of the catalyst 32. Accordingly, the intake air temperature of the engine 1 can be lowered, so that the output of the engine 1 can be improved.
[0073] Further, in another embodiment, the air cleaner 4 may have a flat plate-like shape, and may be arranged between the first and second cylinder banks 8, 9 (see
[0074] Further, the catalyst 32 is arranged higher than the lower surface 7a of the crankcase 7. By adopting such a configuration, it is possible to prevent the catalyst 32 from protruding lower than the lower surface 7a of the crankcase 7 in the vertical type engine 1. Accordingly, the interference between the catalyst 32 and the engine mount 14 can be suppressed.
[0075] As described above, by adopting the above-mentioned arrangement of the catalyst 32, the air cleaner 4 having a canister-like shape can be arranged away from the first and second cylinder banks 8, 9 or the air cleaner 4 having a flat plat-like shape can be arranged between the first and second cylinder banks 8,9 without protruding the catalyst 32 lower than the lower surface 7a of the crankcase 7. Accordingly, the compatibility of the air cleaner 4 is enhanced and the flexibility of setting of the air cleaner 4 can be improved.
[0076] Further, the catalyst 32 is arranged more rightward (outward in the width direction of the engine body 3) than the exhaust port 19 of the first cylinder bank 8. By adopting such a configuration, the interference between the first exhaust pipe 41 connected to the exhaust port 19 of the first cylinder bank 8 and the accommodating pipe 52 accommodating the catalyst 32 can be suppressed.
[0077] Concrete embodiments of the present invention have been described in the foregoing, but the present invention should not be limited by the foregoing embodiments and various modifications and alterations are possible. That is, the positions, orientations, or the like of the components of the exhaust device 5 can be freely changed according to the configuration of the work machine P (for example, a generator, a welder, a lawn mower, a cultivator, or the like) on which the engine 1 is mounted. Accordingly, the position and exhaust direction of the muffler 33 are also not limited by the foregoing embodiments, and can be freely set within the scope of the present invention. For example, when the work machine P provided with the engine 1 is used in an orchard, the position and exhaust direction of the muffler 33 may be set such that the exhaust gas discharged from the muffler 33 does not hit against the fruit trees.
Glossary of Terms
[0078] 1: a V-type engine [0079] 3: an engine body [0080] 4: an air cleaner [0081] 7: a crankcase [0082] 7a: a lower surface of the crankcase [0083] 8: a first cylinder bank [0084] 9: a second cylinder bank [0085] 11: a crankshaft [0086] 12: a PTO shaft (an example of an output portion) [0087] 19: exhaust port [0088] 31: an exhaust collecting pipe [0089] 32: a catalyst [0090] 33: a muffler [0091] 41: a first exhaust pipe [0092] 42: a second exhaust pipe [0093] 43: a merging pipe [0094] 51: an inlet pipe [0095] 52: an accommodating pipe [0096] 94: a muffler body [0097] 111: a first muffling chamber [0098] 112: a second muffling chamber [0099] 113: a third muffling chamber [0100] M: a merging portion [0101] P: a work machine