Shaping of containers by folding cardboard sheets
20220410522 · 2022-12-29
Inventors
- Vincent RODOT (Corcelles-les-Citeaux, FR)
- Jeremy DUPONT (Corcelles-les-Citeaux, FR)
- Guillaume DUCHEMIN (Corcelles-les-Citeaux, FR)
- Thierry GARNIER (Corcelles-les-Citeaux, FR)
Cpc classification
B31B50/022
PERFORMING OPERATIONS; TRANSPORTING
B65B43/185
PERFORMING OPERATIONS; TRANSPORTING
B31B2100/0026
PERFORMING OPERATIONS; TRANSPORTING
B31B50/44
PERFORMING OPERATIONS; TRANSPORTING
International classification
B31B50/44
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A device for shaping containers by folding cardboard sheets, comprising a folding station for folding cardboard sheets, provided with a die; a handling station for handling said sheets from a store to said folding station, with a frame and at least one gripping head that can be moved on the frame and comprises means for grasping and holding said sheet, and also a punch with a complementary shape so as to interact with the inside of said die. The punch comprises a bearing surface for bearing against the bottom of said grasped sheet. The grasping means is mounted so as to be able to move relative to said punch and free to move in at least one plane parallel to said bearing surface. The invention also relates to a corresponding shaping method.
Claims
1. A device (1) for shaping containers (110) by folding cardboard sheets (100), comprising at least the following: a folding station (4) for folding cardboard sheets (100), said folding station (4) being provided with at least one die (200); a handling station (3) for handling said sheets (100) from a store (2) to said folding station (4), said handling station (3) comprising a frame (30) and at least one gripping head (6) mounted so as to be able to move relative to said frame (30) between said store (2) and the die (200) of said folding station (4); said gripping head (6) comprising a means (7) for grasping and holding said sheet (100), said gripping head (6) comprising at least one punch (201) with a complementary shape for interacting with the inside of said die (200), said punch (201) comprising a bearing surface for bearing against the bottom (101) of said grasped sheet (100), wherein said grasping means (7) is mounted so as to be able to move relative to said punch (201) and free to move in at least one plane parallel to said bearing surface of said punch (201).
2. The shaping device (1) as claimed in claim 1, wherein said grasping means (7) is mounted so as to be able to move in at least two degrees of freedom of movement parallel or substantially parallel to said bearing surface.
3. The shaping device (1) as claimed in claim 1, wherein the grasping means (7) is incorporated into said punch (201), which is provided as partially hollow.
4. The shaping device (1) as claimed in claim 1, wherein said grasping means (7) is mounted at the end of a rod (9) mounted in the manner of a ball-jointed connection with respect to the gripping head (6).
5. The shaping device (1) as claimed in claim 1, further comprising a lock (10) for locking said grasping means (7) with respect to said punch (201).
6. The shaping device (1) as claimed in claim 5, wherein said grasping means (7) comprises at least one suction cup (8) acting on said sheet (100) by suction.
7. The shaping device (1) as claimed in claim 1, wherein the grasping means (7) comprises multiple suction cups (8) freely displacable in said plane.
8. A method for shaping containers (110) by folding cardboard sheets (100), comprising at least the following: grasping a sheet (100); displacing the grasped sheet (100) toward a folding station (4) and positioning the bottom (101) facing a die (200); folding the side walls of said sheet (100) by lowering a punch (201) within said die (200); wherein, at the time of folding, in adjusting the position of said bottom (101) relative to said punch (201), leaving said sheet (100) free to move relative to said punch (201).
9. The shaping method as claimed in claim 8, wherein the movement of said sheet (100) relative to said punch (201) is locked, at least during said displacement of said sheet (100).
10. The shaping method as claimed in claim 9, wherein, at the time of folding, the movement of said sheet (100) is unlocked.
11. The shaping device (1) as claimed in claim 2, wherein the grasping means (7) is incorporated into said punch (201), which is provided as partially hollow.
12. The shaping device (1) as claimed in a claim 2, wherein said grasping means (7) is mounted at the end of a rod (9) mounted in the manner of a ball-jointed connection with respect to the gripping head (6).
13. The shaping device (1) as claimed in a claim 3, wherein said grasping means (7) is mounted at the end of a rod (9) mounted in the manner of a ball-jointed connection with respect to the gripping head (6).
14. The shaping device (1) as claimed in claim 2, further comprising a lock (10) for locking said grasping means (7) with respect to said punch (201).
15. The shaping device (1) as claimed in claim 3, further comprising a lock (10) for locking said grasping means (7) with respect to said punch (201).
16. The shaping device (1) as claimed in claim 4, further comprising a lock (10) for locking said grasping means (7) with respect to said punch (201).
17. The shaping device (1) as claimed in claim 2, wherein the grasping means (7) comprises multiple suction cups (8) freely displacable in said plane.
18. The shaping device (1) as claimed in claim 3, wherein the grasping means (7) comprises multiple suction cups (8) freely displacable in said plane.
19. The shaping device (1) as claimed in claim 4, wherein the grasping means (7) comprises multiple suction cups (8) freely displacable in said plane.
20. The shaping device (1) as claimed in claim 5, wherein the grasping means (7) comprises multiple suction cups (8) freely displacable in said plane.
Description
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[0066] The present invention relates to the fabrication of containers 110.
[0067] Such a container 110 may be in the form of a cardboard box, dedicated to the packaging of products. A cardboard box has a rectangular parallelepipedal shape, with an interior volume capable of accommodating a group of products, in a staggered configuration but preferably arranged in a matrix of rows and columns, in a single layer or even several layers of superposed products. A cardboard box may be closed at the top or else open, thus forming a tray also referred to as “sleeve pack”.
[0068] It will be noted that the term “product” covers a single object. Such a product is a vessel, such as a bottle or a vial, or else a tin or even a cardboard carton. A product may be made of any type of material, in particular of plastic material, of metal or even of glass. A product may be rigid or semirigid. This vessel is intended to contain, and this list is not exhaustive, a fluid, a liquid, powders or granules, in particular of the agri-foodstuff or cosmetic type, or dedicated to housekeeping or body hygiene. A product may exhibit any type of shape, symmetrical or otherwise, regular or irregular.
[0069] Such products are obtained on an industrial production line, undergoing a plurality of successive processing operations as they pass through dedicated stations, such as, for example, the blow-molding of plastic bottles or vials, filling and capping, labeling, or else sterilization or pasteurization. Once they have been processed, the finished products are grouped together and packaged in batches, in particular inside containers 110.
[0070] The invention relates to the shaping of containers 110 by folding cardboard sheets 100. These cardboard sheets are previously precut and preformed, also referred to as “box blanks”. In the context of the invention, the term “sheet” refers to a cardboard sheet.
[0071] In particular, as mentioned previously, a sheet 100 comprises several walls, including a wall which will make up a bottom 101, intended to accommodate the products on the upper face, once the container 110 has been formed. At two of its opposite edges, the bottom 101 comprises two side walls 102.
[0072] The sheet 100 may comprise a top 103, along one edge of one of the side walls 102, located opposite the edge connecting it to said bottom 101.
[0073] This top may also comprise a tab 104, which will be coated with glue and turned down against the outside of a side wall 102, at the end of folding upon closure of the container 110 thus formed.
[0074] In addition, on either side, the sheet 100 comprises flaps, at least four of these on each side: on the one hand, vertical flaps 105 connected to each of the side walls 102 and, on the other hand, horizontal flaps 106 connected to the bottom 101 and to the top 103. The various walls of the sheet 100 are connected by fold lines, extending along the edges at which they join. Said fold lines are made beforehand when said sheet 100 is being cut and facilitate the operations of folding each wall with respect to another wall.
[0075] That being the case, when the container 110 is being shaped, the sheet 100 is folded by means of multiple successive operations. In particular, a first folding operation makes it possible to form the container 110 by folding the side walls 102 and also the vertical flaps 105, and then the horizontal flaps 106 located on either side of said bottom 101. This first operation is carried out by die bottom folding. The container 110 is therefore shaped once it has entered the die 200.
[0076] In order to do this, the invention relates to a device 1 for shaping containers 110 by folding cardboard sheets 100.
[0077] Such a shaping device 1 is located along the production line, between a store 2 supplied with sheets 100 and a downstream station, such as for example a station for packaging products inside the container 110. Once it has been loaded with products, the container 110 will be closed by a dedicated station.
[0078] It will be noted that the store 2 is supplied with sheets 100, in particular from bundles. The sheets 100 are placed on a receiving area, superposed horizontally or vertically, or even in an inclined manner, from where they can be removed one by one.
[0079] To that end, the shaping device 1 comprises a station 3 for handling said sheets 100 from the store 2.
[0080] This handling station 3 transports the sheets 100 by grasping them one by one, or even several at once, so as to bring them to a station dedicated to folding.
[0081] Thus, the shaping device 1 comprises at least one folding station 4 for folding sheets 100. One and the same station 4 can make it possible to fold a single sheet or multiple sheets 100 at once.
[0082] In order to do this, said folding station is provided with at least one die 200. Such a die 200 comprises an upper face for accommodating a sheet 100, on which the lower face of the sheet 100 can rest. This die 200 comprises a hollow central shape, with complementary dimensions to the bottom 101 of the sheet 100, allowing for a clearance for the thickness of the side walls 102 and the flaps 105, 106 once they have been folded.
[0083] As mentioned previously, on either side of the hollow portion, the die 200 comprises pads, which project from the upper face of said die 200 and are shaped so as to allow the successive folding of the vertical flaps 105, then of the side walls 102 and the horizontal flaps 106 located below and connected to the bottom 101. In addition, the pads may be provided as rounded, in order to make the folding of the walls gradual and smooth.
[0084] This folding operation takes place under the action of a punch 201.
[0085] Such a punch 201 has a complementary shape to the hollow portion of the die 200, so as to allow it to slide inside, allowing for the aforementioned clearance. When a sheet 100 is positioned on the die 200, the punch 201 then applies a force against the bottom 101 of the sheet 100, said bottom 101 being sandwiched between said punch 201 and said die 200, so as to bring about the folding of the various walls. In other words, the punch 201 applies a force against the die 200, which will stress the sheet 100 and fold it. To do this, the punch 201 comprises a bearing surface intended to interact at least with the edge of the bottom 101, for example in its corners as can be seen in
[0086] Once the container 110 has been formed but not closed, the punch 201 is removed from the die 200, making it possible to discharge this container 110, in particular from underneath the die 200 as can be seen in
[0087] The punch 201 may also be displaced so as to eject the container 110 at another location, such as for example on said conveyor 5.
[0088] Beforehand, in order to transport the sheets from the store 2 to the folding station 4, the handling station 3 comprises a frame 30 and at least one gripping head 6 mounted so as to be able to move relative to said frame 30 between said store 2 and the die 200 of said folding station 4.
[0089] Such a frame 30 is provided with multiple axes, making it possible to spatially move the gripping head 6, in multiple degrees of movement. In particular, the frame 30 comprises its own dedicated motorization system, permitting the movements necessary to collect the sheets 100 from the store 2 by means of the gripping head 6, displace said head 6 as far as the folding station 4, to put the sheets 100 down there and to return to the store 2 to collect another sheet 100 there. Therefore, nonexhaustively, the frame 30 can allow horizontal translational movements, longitudinally and transversely, and also an upward and downward vertical movement, as is shown schematically in particular in
[0090] In particular, the downward vertical movement imparted to the gripping head 6 is used during the folding step. Thus, said gripping head 6 incorporates the at least one punch 201. The latter is therefore transported during the displacements of the gripping head 6 between the folding station 4 and the store 2, and vice versa.
[0091] According to one embodiment, as can be seen in
[0092] According to another embodiment, the frame 30 comprises a multiaxis robot arm, at the distal end of which is mounted the gripping head 6 in the form of a tool. Such a robot arm may also be mounted on guides 31. This arm allows in particular better precision when the sheets 100 are being grasped at the store 2.
[0093] In addition, the gripping head 6 may comprise a structure 60 which fixedly interacts with the frame 30 and accommodates various embedded components, such as the punch 201 which may be fixed to this structure 60.
[0094] In this regard, said gripping head 6 is equipped with a means 7 for grasping and holding said sheet 100. Such a grasping means 7 grasps a sheet 100, in particular at one of its faces, or even a side edge face, and then holds it while it is transported to the folding station 4, preferably by preventing it from shifting in particular during acceleration and deceleration phases.
[0095] This grasping means 7 may be located anywhere on the gripping head 6. In particular, the grasping means 7 may be mounted on the structure 60 of said gripping head 6.
[0096] Preferably, the grasping means 7 is incorporated in said punch 201, added on with respect to the latter, in particular via the structure 60 of the gripping head 6. In such a configuration, the grasping means 7 is positioned at the distal end of the punch 201, flush with its bearing surface. Therefore, said bearing surface of the punch 201 is completed by the contact surface of the grasping means 7 against the place 100.
[0097] According to some embodiments, the bearing surface corresponds to the contact surface between the grasping means 7 and the sheet 100.
[0098] According to one embodiment, the punch 201 may be provided as at least partially hollow, delimiting an internal space able to accommodate said grasping means 7 and its fixing to said punch 201 or the structure 60 of the gripping head 6.
[0099] The grasping means 7 may be of any type, for example in the form of needles which sufficiently puncture the wall of a sheet 100 to ensure that it is grasped and held. The grasping means 7 may also be a system of electrostatic type.
[0100] Preferably, said grasping means 7 comprises at least one suction cup 8, preferably multiple suction cups 8, acting on said sheet 100 by suction. In this way, the vacuum created makes it possible to firmly grasp the sheet 100.
[0101] As mentioned above, said suction cup 8 may be arranged so that its suction functions flush with the bearing surface of said punch 201. Therefore, the bearing surface of the punch 201 is at least partially formed by the suction surface of said suction cup 8.
[0102] It will be noted that, in the case of multiple suction cups 8, they may be distributed so as to apply vacuums at multiple locations on the sheet 100, in a planar alignment. In addition, this planar alignment is parallel or substantially parallel to the bearing surface of the punch 200.
[0103] Thus, the shaping device 1 makes it possible to displace the gripping head 6 as far as the store 2, to grasp a sheet there under the action of the grasping means 7, then to transport it to the folding station 4, to position it on the die 200, to lower the punch 201 and fold the side walls of the sheet 100, in order to form the container 110.
[0104] In this regard, during the gripping, the handling station 3 may provide for detecting the position of each sheet 100 in the store 2, in order to align the punch 201 with the bottom 101 of the sheet 100 to be grasped. This alignment makes it possible to compensate for any lateral or angular offset with respect to an optimum position.
[0105] In addition, the travel of the handling station 3 is determined so as, when it returns from the store 2, to perfectly align the punch 201 with the die 200.
[0106] Advantageously, the invention provides for improving the positioning of the grasped sheet 100, when it is positioned with the punch 201 in alignment with the die 200. In particular, the invention provides for adjusting the position of the bottom 101, so that at least one of its corners is perfectly positioned with respect to the die 200 at the moment the punch 201 is lowered into the die 200.
[0107] In order to do this, said grasping means 7 is mounted so as to be able to move relative to said punch 201. In short, the sheet 100 is still grasped and held, but the grasping means 7 can shift, essentially parallel to the punch 201 and its bearing surface. The movement of the grasping means 7 then makes it possible to displace the sheet 100 relative to the punch 201, without shifting the latter relative to the frame 30.
[0108] In addition, the grasping means 7 is free to move in at least one plane parallel to said bearing surface of said punch 201. In other words, no motorization system moves the grasping means 7; it is the arrangement of the grasping means 7 on the gripping head which gives it a freedom of movement within a given perimeter.
[0109] Indeed, it is the force applied at the moment of folding, when the punch 201 interacts with the die 200, under the action of the movement of the gripping head 6, when the stresses make it possible to reposition the sheet 100, due to the freedom of movement of the grasping means 7. Thus, the sheet 100 repositions itself naturally, coming to rest perfectly between the punch 201 and the die 200 interacting with one another.
[0110] It should be noted that when the grasping means 7 is incorporated into the punch 201, the grasping means 7 is fundamentally movable in at least the plane corresponding substantially to the plane of the bearing surface.
[0111] Preferably, said grasping means 7 is mounted so as to be able to move in at least two degrees of freedom of movement parallel or substantially parallel to said bearing surface.
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[0113] It will be noted that the freedom of movement may be limited to a few millimeters, about plus or minus five millimeters (+/−5 mm). In short, the free displacement of the grasping means 7 takes place over a reduced distance, of about 2% to 5% of the dimensions of the bottom 101, in particular of its length or its width.
[0114] In order to confer this freedom of movement on the means of the grasping means 7 relative to the punch 201, said grasping means 7 may comprise a mount articulated on the gripping head 6, in particular with respect to the structure 60 of said gripping head 6. Such an articulated joint may be of any type, in particular in the form of a double sliding connection. In other words, the articulated joint comprises two possible ways, preferably orthogonal to one another, for the grasping means 7 to slide.
[0115] Preferably, said grasping means 7 is articulated in the manner of a ball-jointed connection, in particular via a cradle or joints. This ball-jointed connection may be mounted on the gripping head 6, in particular on its structure 60 and/or on said punch 201.
[0116] Since such a ball-jointed connection confers a curved movement, the invention may make provision to compensate for it in order for the sheet 100 to move in a planar or substantially planar manner. In order to do this, the articulated joint is offset, in particular at one end of the gripping head 6 (for example in the upper part), while the grasping means 7 is located at the opposite end (in the lower part). This offset makes it possible to increase the radius of curvature of the movement of the ball-jointed connection.
[0117] Preferably, said grasping means 7 is mounted at the end of a rod 9 mounted in the manner of a ball-jointed connection with respect to the gripping head 6. In short, as can be seen in
[0118] As mentioned above, when the grasping means 7 comprises multiple suction cups 8, they may be mounted independently, each being movable and free to move separately from the other suction cups 8. However, when they are in engagement with the sheet 100 by suction, in particular each suction cup 8 applying a suction against an area of the bottom 101, then the latter acts as a joining surface, uniting the free movement of the suction cups 8 into a coherent whole.
[0119] According to another embodiment, the suction cups 8 are secured to one another and jointly freely displaceable in said plane. In order to do this, the suction cups 8 may be interconnected, in particular by a mechanical part, such as a plate or rods.
[0120] According to one embodiment, the invention provides for limiting the freedom of movement of the grasping means 7 beyond the time of folding, in particular to avoid any movement of the grasped sheet 100 when the gripping head 6 is displaced by the handling station 3 between the store 2 and the folding station 4, including when it grasps a sheet 100 at said store 2.
[0121] In order to do this, the shaping device 1 comprises means 10 for locking said grasping means 7 with respect to the punch 201. Conversely, the locking means 10 make it possible, in an unlocked position, to make the grasping means 7 movable again.
[0122] According to a preferred embodiment, the locking means 10 comprise a ring 11, provided as able to move along the rod 9. Such a ring 11 can therefore pass from an unlocked high position to a locked low position, and vice versa.
[0123] According to one embodiment, as can be seen in
[0124] In addition, the rod 9 passes through the ring 11 and the through-hole has a larger internal diameter than the section of the rod 9, in order to permit the rod 9 to move freely inside the ring 11, and thus the grasping means 7 to move freely.
[0125] The actuation of the displacement of the ring 11 may be carried out by any electric, hydraulic or pneumatic motorization means, under the action of a centralized control means, which in particular manages the operation of the shaping device 1.
[0126] Preferably, the ring 11 is mounted at the movable end of a pneumatic cylinder 12, specifically at its piston. The opposite end of the cylinder is secured to the gripping head 6. The cylinder 12 may be fixed to the gripping head 6, in particular on an internal wall of the punch 201, as can be seen in particular in
[0127] In addition, the locking action between the ring 11 and the grasping means 7 is done mechanically, by the interlocking of parts with complementary shapes.
[0128] Preferably, the ring 11 has a frustoconical section on its inner walls, while the grasping means 7 is provided with a peripheral wall 13 provided as inclined. This peripheral wall 13 then extends convergingly, from the bottom to the top. Such a peripheral wall 13 may be formed on a support part of the suction cup 8. Thus, as can be seen in
[0129] The invention also relates to a method for shaping containers 110 by folding cardboard sheets 100.
[0130] Such a shaping method may be suited to implementation of the shaping device 1 as described above.
[0131] During such a shaping method, nonlimitingly, a sheet 100 is grasped. This grasping is done from the store 2 by the gripping head 6. In particular, the sheet 100 is grasped at a face of at least one of its walls, in particular the bottom 101, via at least the grasping means 7.
[0132] Then, the grasped sheet 100 is displaced toward the folding station 4. This displacement can be performed by the handling station 3. During this journey, the sheet 100 is held by the grasping means 7.
[0133] The sheet having arrived at the folding station 4, the bottom 101 of the sheet 100 is positioned facing the die 200 of said folding station 4.
[0134] The side walls of said sheet 100 are then folded by lowering a punch 201 within said die 200. In particular, it is the bearing surface of the punch 201 which applies, against the bottom 101 of the sheet 100, a force necessary to place the walls under stress against the inner edge faces of the die 200 and initiate the folding along lines dedicated to this purpose.
[0135] Advantageously, the shaping method provides, at the time of folding, for adjusting the position of said bottom 101 relative to said punch 201, leaving said sheet 100 free to move relative to said punch 201. This freedom of movement is obtained via the grasping means 7 which is mounted so as to be able to move relative to the punch 201 and free to move in at least two degrees of freedom, specifically at least in a plane parallel or substantially parallel to the bearing surface of said punch 201.
[0136] Thus, the sheet 100 can be adjusted naturally such that the fold lines coincide with the interlocking of the punch 201 in and against the die 200. The sheet 100 shifts on its own, to take its place perfectly, in particular under the effect of the fold lines, the prestressing of the material of which properly orients the positioning of the sheet 100.
[0137] According to a preferred embodiment, when the sheet 100 is displaced, it is not permitted to move relative to the punch 201 and to the gripping head 6.
[0138] In order to do this, the shaping method provides for locking the movement of said sheet 100 relative to said punch 201 at least during said displacement of said sheet 100. Conversely, in order to obtain freedom of movement, at the time of folding, the movement of said sheet 100 can be unlocked, as mentioned above.
[0139] Locking and unlocking can be done at the grasping means 7.
[0140] Thus, the shaping device 2 and the shaping method according to the invention make it possible, by means of a freedom of movement granted to the grasping means 7, in particular or even solely at the time of folding, to reposition the sheet 100, in order to compensate for any offset that occurred before the moment of grasping. It is the interaction of the action of the punch 201 against the bottom 101 and the die 200 which makes it possible to rectify the position of the sheet 100 and reposition it correctly, naturally along the fold lines.