PROCESS FOR PREPARING A TRANSITION METAL PHOSPHATE
20240158233 ยท 2024-05-16
Assignee
Inventors
Cpc classification
C01B25/372
CHEMISTRY; METALLURGY
B01J27/16
PERFORMING OPERATIONS; TRANSPORTING
C01P2002/72
CHEMISTRY; METALLURGY
B01J27/18
PERFORMING OPERATIONS; TRANSPORTING
C01P2002/88
CHEMISTRY; METALLURGY
International classification
Abstract
The present invention is directed to a process for preparing a transition metal phosphate comprising mixing a transition metal oxide with a hypophosphite compound and heating the mixture under inert gas conditions.
Claims
1.-10. (canceled)
11. A process for preparing a transition metal phosphate comprising: a) preparing a mixture of a particulate transition metal oxide with an at least stoichiometric amount of a particulate hypophosphite compound, b) heating the mixture obtained in step a), optionally under inert gas conditions, to a temperature range between the melting point and the decomposition temperature of the hypophosphite compound, wherein the ratio of the weight amount of the hypophosphite compound to the weight amount of the transition metal oxide is in the range of 2:1 to 10:1, and wherein the hypophosphite compound is (NH.sub.4)H.sub.2PO.sub.2.
12. Process according to claim 11, wherein the heating step b) is carried out up to a temperature in the range between 200? C. and 600? C.
13. Process according to claim 11, whereby the heating of step b) is carried out at gradually increasing temperature.
14. Process according to claim 11, whereby the heating step is carried out for 30 to 600 minutes.
15. Process according to claim 11, wherein the process further comprises: purifying the product obtained in step b), and optionally drying the obtained product.
16. Process according to claim 11, wherein the transition metal oxide is a first-row transition metal oxide or alternatively another early transition metal oxide.
17. Transition metal phosphate obtainable by the process according to claim 11, wherein the metal oxide is selected from Ti, V, Cr, Mn and Fe oxides and mixtures thereof.
18. Titanium(III/IV)phosphate compound obtainable by the process according to claim 11, wherein TiO.sub.2 is used as transition metal oxide and wherein the heating step b) is carried out up to a temperature of less than 500? C.
19. A method comprising performing an organochemical reaction or a reaction in an electrochemical device in the presence of a catalyst, wherein the catalyst is a titanium(III/IV)phosphate compound according to claim 18.
Description
[0038] The present invention is further illustrated by the attached Figures and the Experimental part. As shown in the Figures:
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EXPERIMENTAL PART
Characterization Methods
Powder X-Ray Diffraction (XRD)
[0050] XRD patterns were measured on Stoe STADI P (Debye-Scherrer) transmission and STADI P reflection (Bragg-Brentano) geometry using 0.5 mm borosilicate capillaries for transmission measurements. The transmission diffractometer was equipped with a primary germanium monochromator, the reflection instrument was equipped with an energy-dispersive PIN diode detector. Both instruments were operated with Cu K.sub.? radiation.
Raman Spectrometry
[0051] The Raman data was recorded on an InVia spectroscope (Renishaw Ltd, UK) with an excitation wavelength of 785 nm; the laser power was tuned to 30 mW. A 1200 grating/mm grid assured a spectra resolution of 1 cm.sup.?1. All spectra were collected with 10 s per step and three repetitions.
Thermogravimetric Analysis and Mass Spectrometry
[0052] TG/DSC measurements have been performed with a Netzsch STA 449 thermobalance attached to a Netzsch Aeolos mass spectrometer. Measurements have been performed under argon atmosphere using a heating rate of 10? C./min.
X-Ray Photoelectron Spectroscopy
[0053] XPS measurements were performed with a spectrometer from SPECS GmbH equipped with a PHOIBOS 150 1D-DLD hemispherical energy analyser. The monochromatized Al K.sub.?, X-ray source (E=1486.6 eV) was operated at 15 kV and 200 W. For measuring high-resolution scans, the pass energy was set to 20 eV. The medium area mode was used as lens mode. The base pressure during the experiment in the analysis chamber was 5?10.sup.?10 mbar. To account charging effects, all spectra are referred to C 1s at 284.5 eV.
MAS NMR Spectroscopy
[0054] The .sup.31P MAS NMR spectra were recorded on a Bruker Avance III HD 500WB spectrometer using a double-bearing MAS probe (DVT BL4) at a resonance frequency of 202.5 MHz. The spectra were measured by applying single ?/2-pulses (3.0 ?s) with a recycle delay of 600 s (4 or 8 scans) at several spinning rates between 3 and 12? kHz. High-power proton decoupling (spinal64) was applied. The chemical shifts are given with respect to 85% aqueous H.sub.3PO.sub.4 using solid NH.sub.4H.sub.2PO.sub.4 as secondary reference (?=0.81 ppm).
Mossbauer Spectroscopy
[0055] Mossbauer spectra were recorded on a conventional spectrometer with alternating constant acceleration of the ?-source. The minimum experimental line width of the instrument was 0.24 mm/s (full width at half-height). The sample temperature was maintained constant in an Oxford Instruments Variox cryostat, whereas the .sup.57Co/Rh source (0.9 GBq) was kept at room temperature. The detector was a Si-Drift diode (150 mm.sup.2 SDD CUBE) of an AXAS-M1 system from Ketek GmbH. The spectrometer was calibrated by recording the M?ssbauer spectrum of 25 ?m alpha-Fe foil at room temperature. As the center of the six-line pattern was taken as zero velocity, isomer shifts are quoted relative to iron metal at 300K. The zero-field spectra were simulated with Lorentzians by using the program mf SL (by EB).
General Synthetic Procedure
[0056] The general synthetic procedure of TMPs is illustrated in
[0057] The process of the present invention was tested for a series of first row transition metals (Ti, V, Cr, Mn, Fe) under low (300? C.) and high (500? C.) temperature conditions. The results, listed in Table 1, indicate that low temperature conditions tend to form ammonium TMPs, while higher temperatures lead to the formation of ammonium-free TMPs with condensed metaphosphate structures. In almost all cases, the reaction was accompanied by a reduction of the transition metal.
TABLE-US-00001 TABLE 1 TMP product phases and oxidation states for the conversion of first row transition metal oxides with ammonium hypophosphite at 300? C. and 500? C. Compound Product (300? C.) Product (500? C.) TM oxide Valence TMP Valence TMP Valence TiO.sub.2 4+ Ti(III)p 3+ Ti(PO.sub.3).sub.3 3+ V.sub.2O.sub.5 5+ V(PO.sub.3).sub.3 3+ V(PO.sub.3).sub.3 3+ Cr.sub.2O.sub.3 3+ Cr(NH.sub.4)HP.sub.3O.sub.10 3+ Cr(PO.sub.3).sub.3 3+ MnO.sub.2 4+ Mn.sub.2(P.sub.4O.sub.12) 2+ Fe.sub.2O.sub.3 3+ Fe(II)p 2+ Fe.sub.2(P.sub.4O.sub.12) 2+
[0058] In a typical reaction, the metal oxide powder (e.g. TiO.sub.2, V.sub.2O.sub.5, Cr.sub.2O.sub.3, MnO.sub.2 or Fe.sub.2O.sub.3) is mixed with a surplus of hypophosphite (NH.sub.4H.sub.2PO.sub.2) and heated briefly in a tube furnace under inert gas flow. Then the melt is cooled down and washed with water to yield the pure TMPs. The process window of the method is determined by the temperature and time between the melting point and the thermal decomposition of the hypophosphite compound. Therefore, the heating rate of the process is of significant importance. The hypophosphite melt mediates the reaction with the dispersed or dissolved metal oxides. Due to the thermodynamic instability of the hypophosphite anion, the disproportionation into phosphane gas and phosphates limits the reaction. The phosphane acts as spectators under the presented reaction conditions. Excess phosphate compounds, formed on the crystal surfaces, can easily be removed by washing with water. Formation of metal phosphides via reaction of phosphane and metal oxides, as often described in the prior art, was not observed under the reaction conditions used here.
[0059] A representative example is the reaction of titanium(IV) oxide (P25) and ammonium hypophosphite, resulting in novel and known crystalline titanium(III) phosphate compounds. At 300? C. an unknown crystalline ammonium titanium(III) phosphate compound, denoted as Ti(III)p, is formed from the melt as illustrated by the respective XRD pattern in
Synthesis of Ti(III)p at 300? C.
[0060] The synthesis of Ti(III)p was performed from a dry mixture of TiO.sub.2 (P 25, Degussa, phase mixture of anatase and rutile, ?99.5%) and NH.sub.4(H.sub.2PO.sub.2) (Fluka, ?97.0%) with a weight ratio of 1/10. The synthesis was tested for batches in a range between 1 g and 10 g without any technical complications or deviations of the product crystallinity and purity. The mixture was filled in a ceramic crucible and heated in a tube furnace at 300? C. for 2 h under Ar flow (100 mL/min). A heating ramp of 10? C./min was used up to 250? C. which then was decreased to 2? C./min up to 300? C. Finally, the sample was cooled down and washed with de-ionized water until pH 6 was achieved in the effluent. The powdery product was dried in air at 80? C.
[0061] Up to 200? C. the compound mixture keeps a powdery form before ammonium hypophosphite starts to melt at 215? C. Partial thermal decomposition of the ammonium hypophosphite into phosphane and ammonium phosphate starts at temperatures above 230? C. Above 245? C. the hypophosphite starts to react with titanium oxide as indicated by a deep purple coloration of the melt which is characteristic for the formation of titanium(III) species. Finally, the melt solidifies after the whole ammonium hypophosphite has reacted or decomposed. Both decomposition products were tested for their reactivity with TiO.sub.2 under the relevant reaction conditions and did not show any significant reaction.
[0062] The thermal decomposition of ammonium hypophosphite causes the formation of gaseous phosphane (PH.sub.3, CAS: 7803-51-2) which is known as a strong respiratory poison. Therefore, the preparation of TMPs by the presented molten salt method has to be implemented exclusively in closed systems under continuous inert gas flow.
[0063]
Synthesis of Ti(IV)p at 500? C.
[0064] Ti(III)p obtained via the synthetic procedure described above was filled in a ceramic crucible and thermally treated at 500? C. under Ar flow (100 mL/min) for 4 h using a heating rate of 10? C./min. Finally, the resulting white-yellowish powder was washed with de-ionized water and dried in air at 80? C. for 12 h. The phase transformation was tested for batches ranging from 100 mg to 1 g without any deviations of the product crystallinity and purity.
[0065] TG (thermogravimetry)/DSC (differential scanning calorimetry) performed under Argon atmosphere with a heating rate of 10? C./min reveals a single step mass loss between 300 and 500? C. The mass loss of 7 wt % is accompanied by two endothermic signals (
[0066]
Synthesis of Ti(PO.sub.3).sub.3 at 500? C.
[0067] The procedure used for the synthesis of Ti(PO.sub.3).sub.3 is similar to that described for Ti(III)P with a difference in heating rate and temperature. A mixture of TiO.sub.2 (P 25, Degussa) and NH.sub.4(H.sub.2PO.sub.2) (Fluka, ?97.0%) with a weight ratio of 1/10 was filled in a ceramic crucible and heated in a tube furnace at 500? C. for 2 h under Ar flow (100 mL/min) using a heating rate of 10? C./min. Finally, the sample was cooled down and washed with de-ionized water until pH 6 was achieved. The powdery product was dried at 80? C. in air. The synthesis was tested for batches ranging from 1 g to 5 g without any technical complications or deviations of the product crystallinity and purity.
Influence of the Amount of Hypophosphite
[0068] The formation of a melt by using an excess of hypophosphite is beneficial for complete conversion of the TiO.sub.2 and high crystallinity of the product. Syntheses of Ti(PO.sub.3).sub.3 with increasing weight ratios of hypophosphite compound result in different phase compositions as documented by the XRD patterns in
Low-Valent Titanium (III) Phosphates
[0069] Reports on low-valent titanium(III) phosphates are rather rare in the prior art, likely due to their strong tendency to oxidize in presence of an oxidant, such as air. XPS spectra show the presence of two different titanium species on the crystal surfaces of Ti(III)p and Ti(PO.sub.3).sub.3 as shown in
Thermal Stability
[0070] The bulk of the novel Ti(III)p compound offers a good thermal and chemical stability as indicated by XRD data. It is longtime-stable in acidic aqueous solution even at elevated temperature (H.sub.3PO.sub.4, pH=1, 80? C., 72 h) and also thermally stable in air up to 250? C. At higher temperature the material undergoes a phase transformation to a known titanium(IV) pyrophosphate (TiP.sub.2O.sub.7). Under non-oxidative conditions, thermal treatment of Ti(III)p yields to another novel crystalline Ti(IV) phosphate, denoted as Ti(IV)p, showing exclusively the Ti(IV) species (
Reaction Pathways
[0071] Overall, the conversion of TiO.sub.2 with ammonium hypophosphite offers reaction pathways to several known titanium phosphate compounds as well as two novel phases as sketched in
[0072] Formation of low-valent phosphates, as reported here for the titanium compounds, is observed also for other transition metal compounds (see below). In the prior art, low oxidation states of TMPs are generally reported to be accessible by using metal powders or low-valent titanium compounds as compounds. In comparison, the new route offers the possibility to direct the oxidation state of the transition metal via the hypophosphite, which results in quite moderate reaction conditions.
Synthesis of V(PO.sub.3).sub.3 at 300? C.
[0073] The synthesis of V(PO.sub.3).sub.3 was performed from a mixture of 0.2 g V.sub.2O.sub.5 (Merck, ?99%) and 2 g NH.sub.4(H.sub.2PO.sub.2) (Fluka, ?97.0%). The mixture was filled in a ceramic crucible and heated in a tube furnace at 300? C. for 2 h under Ar flow (100 mL/min). A heating ramp of 10? C./min was used up to 250? C. which then was decreased to 2? C./min up to 300? C. Finally, the sample was cooled down and washed with de-ionized water until pH 6 was achieved. An additional washing step with ethanol was performed to avoid partial dissolution of the product by residual washing water during the drying process. The powdery product was dried in air at 80? C.
Synthesis of V(PO.sub.3).sub.3 at 500? C.
[0074] The procedure used for the synthesis of V(PO.sub.3).sub.3 at 500? C. is similar to those described above for 300? C. The synthesis was performed from a mixture of 1 g V.sub.2O.sub.5 (Merck, ?99%) and 10 g NH.sub.4(H.sub.2PO.sub.2) (Fluka, ?97.0%). The mixture was filled in a ceramic crucible and heated in a tube furnace at 500? C. for 10 h under Ar flow (100 ml/min). A heating ramp of 10? C./min was used up to 250? C. which then was decreased to 2? C./min up to 500? C. Finally, the sample was cooled down and washed with de-ionized water until pH 6 was achieved in the effluent. An additional washing step with ethanol was carried out to avoid partial dissolution of the product by residual washing water during the drying process. The powdery product was dried in air at 80? C.
Synthesis of Cr(NH.sub.4)HP.sub.3O.sub.10 at 300? C.
[0075] The synthesis of Cr(NH.sub.4)HP.sub.3O.sub.10 was performed from a mixture of 0.5 g Cr.sub.2O.sub.3 (Merck, ?98%) and 5 g NH.sub.4(H.sub.2PO.sub.2) (Fluka, ?97.0%). The mixture was filled in a ceramic crucible and heated in a tube furnace at 300? C. for 10 h under Ar flow (100 ml/min). A heating ramp of 10? C./min was used up to 250? C. which then was decreased to 2? C./min up to 300? C. Finally, the sample was cooled down and washed with de-ionized water until pH 6 was achieved in the effluent. An additional washing step with ethanol was carried out to avoid partial dissolution of the product by residual washing water during the drying process. The powdery product was dried at 80? C. in a ventilation oven over night and used for analysis.
Synthesis of Cr(PO.sub.3).sub.3 at 500? C.
[0076] The synthesis of Cr(PO.sub.3).sub.3 was performed from a mixture of 0.2 g Cr.sub.2O.sub.3 (Merck, ?98%) and 2 g NH.sub.4(H.sub.2PO.sub.2) (Fluka, ?97.0%). The mixture was filled in a ceramic crucible and heated in a tube furnace at 500? C. for 4 h under Ar flow (100 ml/min) with a heating ramp of 5? C./min. Finally, the sample was cooled down and washed with de-ionized water until pH 6 was achieved in the effluent. An additional washing step with ethanol was carried out to avoid partial dissolution of the product by residual washing water during the drying process. The powdery product was dried at 80? C. in a ventilation oven over night and used for analysis.
Synthesis of Mn.sub.2(P.sub.4O.sub.12) at 500? C.
[0077] The synthesis of Mn.sub.2(P.sub.4O.sub.12) was performed from a mixture of 0.2 g MnO.sub.2 (Merck, ?99.0%) and 1 g NH.sub.4(H.sub.2PO.sub.2) (Fluka, ?97.0%). The mixture was filled in a ceramic crucible and heated in a tube furnace at 500? C. for 4 h under Ar flow (100 ml/min) with a heating ramp of 10? C./min. Finally, the sample was cooled down and washed with de-ionized water until pH 6 was achieved in the effluent. The powdery product was dried in air at 80? C.
Synthesis of Fe(II)p at 300? C.
[0078] The synthesis of the novel Fe(II)p compound was performed from a mixture of 0.5 g Fe.sub.2O.sub.3 (Riedel-de-Haen, ?97%) and 5 g NH.sub.4(H.sub.2PO.sub.2) (Fluka, ?97%). The mixture was filled in a ceramic crucible and heated in a tube furnace at 300? C. for 10 h under Ar flow (100 ml/min). A heating ramp of 10? C./min was used up to 250? C. which was then decreased to 2? C./min up to 300? C. Finally, the sample was cooled down and washed with de-ionized water until pH 6 was achieved in the effluent. The powdery product was dried in air at 80? C. over night.
[0079]
Synthesis of Fe.sub.2(P.sub.4O.sub.12) at 500? C.
[0080] The synthesis of Fe.sub.2(P.sub.4O.sub.12) was performed from a mixture of 0.2 g Fe.sub.2O.sub.3 (Riedel-de-Haen, ?97%) and 2 g NH.sub.4(H.sub.2PO.sub.2) (Fluka, ?97%). The mixture was filled in a ceramic crucible and heated in a tube furnace at 500? C. for 10 h under Ar flow (100 ml/min) with a heating ramp of 10? C./min. Finally, the sample was cooled down and washed with de-ionized water until pH 6 was achieved in the effluent. The powdery product was dried in air at 80? C. over night.