DIRECT AIR CAPTURE OF CO2 USING LEAF-LIKE LAYERED CONTACTOR COUPLED WITH ELECTRO DIALYSIS BIPOLAR MEMBRANE REGENERATION
20240157299 ยท 2024-05-16
Inventors
Cpc classification
B01D61/445
PERFORMING OPERATIONS; TRANSPORTING
B01D69/12
PERFORMING OPERATIONS; TRANSPORTING
B01D53/1425
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D69/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided herein is a stand-alone self-powered portable direct-air-capture (DAC) carbon dioxide removal system. In some embodiments the DAC compromises 1) a wind turbine; 2) at least one solar panel; 3) an energy storage device; 4) a liquid-air contactor; 5) an electrodialysis bipolar membrane (EDBM) device; 6) an acid tank; 7) a base tank; 8) a mixing tank, and 9) at least one CO.sub.2 sequestration pump. In some embodiments, the liquid-air contactor overcomes the need to pass large amounts of air over the contactor device using wind. In some embodiments, the EDBM lowers energy requirements to less than 1.2 MJ/Kg CO.sub.2 compared to thermal regeneration systems (3.5-4 MJ/Kg/CO.sub.2).
Claims
1. A liquid air contactor comprising: a first inlet; an outlet; a hydrophobic membrane that has an outer surface that is in contact with air and an inner surface that is in contact with a basic solution; and a liquid handling system configured to allow flow of the basic solution from the first inlet to the outlet.
2. The liquid air contactor of claim 1, further comprising: a second inlet, wherein a recycled basic solution is introduced to the liquid handling system through the second inlet.
3. (canceled)
4. The liquid air contactor of claim 2, an electro-dialysis bipolar membrane (EDBM), wherein the recycled basic solution is configured to be pumped from the EDBM into the liquid handling system through the second inlet.
5. The liquid air contactor of claim 1, wherein the basic solution is configured to leave the liquid handling system by the outlet and to enter a CO.sub.2 stripping unit.
6. The liquid air contactor of claim 1, wherein the hydrophobic membrane comprises at least one of a high permeability membrane, a porous polymer, a material that allows gas to permeate but does not allow liquid to permeate, or a porous polymer selected from a group consisting of polyvinyl fluoride (PVDF), polytetrafluoroethylene (ePTFE), and expanded polytetrafluoroethylene (ePTFE).
7. The liquid air contactor of claim 1, wherein the basic solution includes a metal hydroxide, or the basic solution is a sodium hydroxide solution.
8. The liquid air contactor of claim 1, wherein the hydrophobic membrane is operable to allow ambient air to permeate the hydrophobic membrane and contact the basic solution.
9. The liquid air contactor of claim 1, wherein the liquid air contactor is configured to allow ambient air enter and contact the basic solution, where a portion of the CO.sub.2 in the ambient air reacts with the basic solution and is removed from the air and captured in the basic solution.
10. The liquid air contactor of claim 9, wherein the CO.sub.2 that is removed from the air upon reaction with the basic solution in the liquid handling system is converted to an aqueous carbonate compound solution, or is converted to an aqueous NaHCO.sub.3 solution, that leaves the liquid air contactor through the outlet.
11. The liquid air contactor of claim 9, wherein the liquid air contactor is configured to allow air to exit, wherein the air that exits the liquid air contactor has from 5% to 80% less CO.sub.2 than the air that enters the liquid air contactor, or from 10% to 70% less CO.sub.2 than the air that enters the liquid air contactor, or from 20% to 70% less CO.sub.2 than the air that enters the liquid air contactor, or from 30% to 70% less CO.sub.2 than the air that enters the liquid air contactor, or from 40% to 70% less CO.sub.2 than the air that enters the liquid air, or from 50% to 70% less CO.sub.2 than the air that enters the liquid air contactor, or about 60% less CO.sub.2 than the air that enters the liquid air contactor.
12. The liquid air contactor of claim 1, wherein the hydrophobic membrane is configured to have: a top layer membrane that has an outer surface that is in contact with the air and an inner surface that is in contact with a basic solution; a bottom layer membrane that has an outer surface that is in contact with the air and an inner surface that is in contact with a basic solution; and an adhesive between a portion of the inner surfaces of the top layer membrane and the bottom layer membrane that seals the top layer membrane to the bottom layer membrane; wherein the liquid handling system is between the top layer membrane and the bottom layer membrane.
13. A direct-air-capture (DAC) system comprising: a liquid air contactor, comprising a first inlet, an outlet, a hydrophobic membrane that has an outer surface that is in contact with air and an inner surface that is in contact with a basic solution, and a liquid handling system configured to allow flow of the basic solution from the first inlet to the outlet an electrodialysis bipolar membrane (EDBM) device; a CO.sub.2 stripping unit; and a CO.sub.2 sequestration pump.
14. (canceled)
15. The DAC system of claim 13, further comprising: an energy storage device and an energy supply device comprising at least one of a wind turbine, solar panels or a combination of both wind turbine and solar panels.
16. (canceled)
17. (canceled)
18. (canceled)
19. The DAC system of claim 13, wherein ambient air enters the liquid air contactor that is configured to facilitate contact with the basic solution, and wherein the liquid air contactor is configured to facilitate a portion of the CO.sub.2 in the ambient air to react with the basic solution and be removed from the air and captured in the basic solution.
20. The DAC system of claim 19, wherein the basic solution includes a sodium hydroxide solution, and wherein the CO.sub.2 is captured in the basic solution as a carbonate compound that is able to leave the liquid air contactor through the outlet.
21. (canceled)
22. The DAC system of claim 20, wherein the CO.sub.2 stripping unit is configured to intake the CO.sub.2 and wherein the CO.sub.2 stripping unit is configured to process the CO.sub.2 with aqueous acidic solution to generate CO.sub.2 gas and an aqueous salt solution.
23. (canceled)
24. The DAC system of claim 22, wherein a sulfuric acid solution is added to the CO.sub.2 stripping unit to generate the CO.sub.2 gas and an aqueous sodium sulfate solution.
25. The DAC system of claim 22, wherein the CO.sub.2 sequestration pump is configured to sequester the CO.sub.2 gas.
26. The DAC system of claim 22, wherein the aqueous salt solution or the aqueous sodium sulfate solution is pumped to the EDBM, and wherein the EDBM is configured to provide a recycled basic solution and a recycled acidic solution.
27. (canceled)
28. The DAC system of claim 26, further comprising: a second inlet, wherein the recycled basic solution is configured to be pumped into the liquid air contactor through the second inlet, and wherein the recycled acid solution is pumped into the CO.sub.2 stripping unit.
29. (canceled)
30. The DAC system of claim 13, wherein the DAC system is self powered,
31. The DAC system of claim 15, wherein the DAC system is powered by the solar panels in combination with the energy storage device, or wherein the DAC is powered by the wind turbine in combination with the energy storage device, or wherein the DAC is powered by the solar energy panels in combination with wind turbine in combination with the energy storage device.
32. (canceled)
33. (canceled)
34. A device for capturing CO.sub.2 from the air, comprising: at least two hydrophobic porous membranes configured in a sandwich structure, the sandwich structure comprising channels to allow an alkaline liquid to flow between the at least two hydrophobic porous membranes; and an adhesive that binds the at least two hydrophobic porous membranes into the sandwich structure to form the channels.
35. (canceled)
36. The device of claim 34, wherein the device is integrated into a windsail of an air contactor.
37. The device of claim 34, wherein the device is mounted on a rotor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
DESCRIPTION
[0058] The direct air capture system comprising the liquid-air contactor disclosed herein offers many benefits over the currently available DAC processes. In some embodiments, those advantages include one or more of i) temperature-independent adsorption and desorption of CO.sub.2, ii) self-generating by use of wind or solar power plus energy storage systems, iii) can be integrated into the electrical grid, iv) a robust reagents regeneration system and v) a small footprint, for example, the size of a large camping vehicle 40?8.5, vi) can be moved to the sequestration site and has utilization size as needed. Table 1 shows a comparison between the proposed system and other systems.
TABLE-US-00001 TABLE 1 Comparison of proposed system with currently available DAC processes Estimated cost of Company Technology Humidity impact Regeneration capture $/ton RoCo Alkali solvent system NA Electrical >$50 (Leaf-like contractor) Susteon Ionic Liquid catalyzed NA Thermal(85- $100 porous sorbent 90? C.) Carbon NaOH/KOH with NA Thermal 250-600 Engineering calcination Global Porous honeycomb solid Needs humidity to Thermal (85- $100 Thermostat amine sorbents regenerate 90? C.) Verdex Electroswing Electrical Unknown (Utilizes quinone chemistry)
[0059] In some embodiments, the disclosed process is 100% electrochemical. In some embodiments, the disclosed process does not require heat, humidity, and/or a pressure swing. In some embodiments, this technology is a standalone system. In some embodiments, the unit itself does not have a pressure drop associated with surface regeneration due to the motion of the air and the rotation of the blades. In some embodiments, the liquid-air contactor disclosed herein overcomes the need to pass large amounts of air over the contactor device using wind. In some embodiments, the EDBM significantly lowers energy requirement, for example to less than 1.2 MJ/Kg CO.sub.2 compared to thermal regeneration systems (3.5-4 MJ/Kg/CO.sub.2).
[0060] In some embodiments, provided herein is a self-contained system which requires no outside energy to capture CO.sub.2 from air comprising A) a leaf-like blade system; B) a reaction of acid with a base releasing CO.sub.2; and C) an EDBM system to regenerate NaOH and H.sub.2SO.sub.4 solution.
[0061] In some embodiments, provided herein is a self-contained system to capture CO.sub.2 from air comprising 1) a wind turbine; 2) at least one solar panel; 3) an energy storage device; 4) a liquid-air contactor; 5) an electrodialysis bipolar membrane (EDBM) device; 6) an acid tank; 7) a base tank; 8) a mixing tank, and 9) at least one CO.sub.2 sequestration pump.
[0062]
[0063] In some embodiments, the DAC system operates as shown in the flow diagram in
[0064] In some embodiments, the system removes CO.sub.2 and/or carbon from ambient air. In some embodiments, the air that exits the liquid air contactor, for example a liquid air contactor in a DAC, has from 5% to 80% less CO.sub.2 than the air that enters the liquid air contactor, or from 10% to 70% less CO.sub.2 than the air that enters the liquid air contactor, or from 20% to 70% less CO.sub.2 than the air that enters the liquid air contactor, or from 30% to 70% less CO.sub.2 than the air that enters the liquid air contactor, or from 40% to 70% less CO.sub.2 than the air that enters the liquid air, or from 50% to 70% less CO.sub.2 than the air that enters the liquid air contactor, or about 60% less CO.sub.2 than the air that enters the liquid air contactor.
[0065] Provided herein are methods of removing CO.sub.2 from ambient air comprising contacting air with a liquid air contactor as described herein. Also provided are methods of removing CO.sub.2 from ambient air comprising contacting air with a DAC as described herein.
Liquid Air Contactor (Leaf-Like Liquid Air Contactor)
[0066] In some embodiments, provided herein is a liquid-air contactor comprising [0067] a first inlet; [0068] an outlet; [0069] a hydrophobic membrane that has an outer surface that is in contact with the air and an inner surface that is in contact with a basic solution; and [0070] a liquid handling system configured to allow the flow of the basic solution from the inlet to the outlet.
[0071] In some embodiments, liquid-air contactor further comprising a second inlet. In some embodiments, a recycled basic solution is introduced to the liquid handling system through the second inlet.
[0072] In some embodiments, the liquid air contactor comprises a high permeability hydrophobic membrane (also referred to herein as membrane or hydrophobic membrane) that has an outer surface that is in contact with the air and an inner surface. In some embodiments, the membrane allows air and gases to pass into the liquid-air contactor, but does not allow liquids to pass through the membrane. In some embodiments, the hydrophobic membrane is comprised of a porous polymer. In some embodiments, the hydrophobic membrane comprises a material that allows gas to permeate the membrane but does not allow liquid to permeate the membrane.
[0073] In some embodiments, the hydrophobic membrane is configured to have a top layer membrane that has an outer surface that is in contact with the air and an inner surface that is in contact with a basic solution; a bottom layer membrane that has an outer surface that is in contact with the air and an inner surface that is in contact with a basic solution; and an adhesive between a portion of the inner surfaces of the top layer membrane and the bottom layer membrane that seals the top layer membrane to the bottom layer membrane; wherein the liquid handling system is between the top layer membrane and the bottom layer membrane.
[0074] In some embodiments, the membrane may be made of polytetrafluoroethylene (PTFE) or expanded polytetrafluoroethylene (e-PTFE), or polyvinylidene fluoride (PVDF). Without wishing to be bound by theory, it is believed that a polymer with a porous structure allows the air to interact with NaOH solution. The liquid flow and the motion of the contactor results in continuous refreshing of the reactive surface.
[0075] The PVDF, PTFE and/or e-PTFE membranes with desired properties are commercially available. Key properties of membranes are provided in the table in
[0076] In some embodiments, the water entry pressure is selected to ensure that water does not permeate through and to allow the capture solvent to remain between a sandwich Leaf-Like structure. In some embodiments, the air permeability is high to facilitate CO.sub.2 contact with basic solution.
[0077] In some embodiments, the liquid air contactor comprises a liquid handling system that is in contact with the high permeability membrane. The liquid handling system allows for the flow of a basic solution from an inlet to an outlet of the liquid air contactor and allows for the air that has passed through the high permeability membrane to come into contact with the basic solution. The liquid handling system also allows for the use of recycled base from the EDBM as the basic solution.
[0078] In some embodiments, the liquid air contactor comprises a base tray which contains the liquid handling system. In some embodiments, a portion of the inner surface of the high permeability membrane is connected to the base tray with an adhesive. In some embodiments, the liquid air contractor comprises two hydrophobic membranes held together with an adhesive. The hydrophibic membrane may comprise PVDF, PTFE or e-PTFE, for example. Any adhesive can be used provided it allows for the membrane to adhere to the base tray or to itself. Exemplary adhesives include epoxy, polyolefins block co-polymers, acrylates, and acrylocynates. In some embodiments, the base tray is another layer of the high permeability membrane. An example of a liquid handling system is shown in
[0079] In some embodiments, the hydrophobic membrane keeps the capture medium, or basic solution, for example an NaOH solution, contained within the liquid air contactor.
[0080] In some embodiments, a liquid air contactor is designed to capture CO.sub.2 directly from air. In some embodiments, the liquid air contactor passes the base solution through the membrane and does not require a fan to pass air on the surface of the capturing area.
[0081] In some embodiments, a liquid air contactor, for example a Leaf-Like contractor, can be fabricated by one or more processes such as inkjet printing, screen printing, roll pattern transfer coupled with injection molding, compression molding, stamping, and 3-D printing.
Electrodialysis Bipolar Membrane
[0082] Electrodialysis bipolar membranes are known in the art and are devices that split water into hydroxide ions and protons. The produced hydroxide ion and proton are separated by migration in the respective membrane layer and combined with the counter anions. Unlike water splitting at electrodes during electrolysis, there are no gases formed as a side product, nor are gases used, thus significantly simplifying the overall system.
[0083] In some embodiments, electro-dialysis bipolar membrane (EDBM) can be used to overcome the cost associated with regeneration..sup.1 It is believed that EDBM solvent regeneration may result in significantly lower energy requirements, for example, of 1 to 1.5 MJ/Kg CO.sub.2, or for example, 1.18 MJ/KgCO.sub.2, due to its high efficiency, compared to thermal regeneration systems (3.5-4 MJ/Kg/CO.sub.2) which uses liquid amine solvents/sorbents thus resulting in major energy savings.
Integration with Wind-turbines
[0084] In some embodiments, the DAC system (
Integration with Solar Panels
[0085] In some embodiments, the DAC system (
Integration with an Energy Storage Device
[0086] In some embodiments, the DAC system (
Integration with a CO.SUB.2 .Sequestration Pump
[0087] CO.sub.2 sequestration pumps are known in the art. Any known pump capable of compressing CO.sub.2 gas can be used provided the compressor can handle inlet volume of at least 500 Inlet Volume (m.sup.3/h). Examples of useful pumps include but are not limited to screw, reciprocating, centrifugal and or internally geared systems.
EXAMPLES
Example 1 Preparation of Prototyped 1-6
[0088] Prototype 1 (
##STR00001##
[0089] The inlet and the outlet were created by sandwiching a needle. The poly(ionic liquid) adhesive was brushed on the edges and then the edges were pressed together. The device failed as a number of leakages sprung up at the corners as well as where the liquid input needles were connected within 30 minutes.
[0090] Prototype 2 (
[0091] Prototype 3 (
[0092] Prototype 4 (
[0093] Prototype 5 (
[0094] Prototype 6 (
[0095] This prototype demonstrated a high capture efficiency at approximately 60% from the air. Based on this data it is estimated that approximately 7-8-km/hr. wind speed is needed to approximately remove 1-ton of CO.sub.2 per day with a large rotating unit with a surface area of 200-m.sup.2 of the contactor.
[0096] Test results from the initial prototype 6 device shown in
TABLE-US-00002 Surface Refresh area of Total number CO.sub.2 (g) Flow Rate Rate test device Time capture mL Moles of CO.sub.2 (mL) (mL/min) (cm.sup.2) (Min) solution cycles captured capture 6 10.00 0.675 225 1320 1956 33 0.001473
Example 2: Displacement Measurements to Quantify CO.SUB.2 .Evolution
[0097]
Example 3: References
[0098] 1. Valluri, S., Kawatra, S. K. Fuel Process. Technol., 2021, 213, 106691. [0099] 2. https://www.fumatech.com/EN/Membrane-processes/Process%2Bdescription/Bipolar-membranes/index.html (accessed Feb. 28, 2021). [0100] 3. https://www.lenntech.com/processes/bipolar-membrane-electrodialysis-edbm-.htm (accessed Feb. 28, 2021). [0101] 4. https://newscenter.lbl.gov/2019/08/26/report-confirms-wind-technology-advancements-continue-to-drive-down-the-cost-of-wind-energy/ (accessed Feb. 28, 2021). [0102] 5. https://globalthermostat.com/ (accessed Feb. 18, 2021). [0103] 6. Choi, S., Drese, J. H., Eisenberger, P. M., Jones, C. W. Environ. Sci. Technol., 2011, 45, 2420-2427. [0104] 7. Kumar, D. R., Rosu, C., Sujan, A. R., Sakwa-Novak, M. A., Ping, E. W., Jones, C. W. ACS Sustain. Chem. Eng., 2020, 8, 10971-10982. [0105] 8. https://carbonengineering.com/ (accessed Feb. 18, 2021). [0106] 9. Wang, Q., Zhang, Q., Chen, B., Lu, X., Zhang, S. J. Electrochem. Soc., 2015, 162, D320-D324. [0107] 10. He, H., Li, W., Lamson, M., Zhong, M., Konkolewicz, D., Hui, C. M., Yaccato, K., Rappold, T., Sugar, G., David, N. E., Damodaran, K., Natesakhawat, S., Nulwala, H., Matyjaszewski, K. Polymer (Guildf)., 2014, 55, 385-394. [0108] 11. Voskian, S., Hatton, T. A. Energy Environ. Sci., 2019, 12, 3530-3547. [0109] 12. Watkins, J. D., Siefert, N. S., Zhou, X., Myers, C. R., Kitchin, J. R., Hopkinson, D. P., Nulwala, H. B. Energy & Fuels, 2015, 29, 7508-7515. [0110] 13. https://www.wri.org/blog/2021/01/direct-air-capture-definition-cost-considerations (accessed Feb. 18, 2021). [0111] 14. Beuttler, C., Charles, L., Wurzbacher, J. Front. Clim., 2019, 1. [0112] 15. McQueen, N., Psarras, P., Pilorg?, H., Liguori, S., He, J., Yuan, M., Woodall, C. M., Kian, K., Pierpoint, L., Jurewicz, J., Lucas, J. M., Jacobson, R., Deich, N., Wilcox, J. Environ. Sci. Technol., 2020, 54, 7542-7551. [0113] 16. Nulwala, H., Qu, L. WO2017201465A1 2017. [0114] 17. https://sbir.nasa.gov/SBIR/abstracts/20/sbir/phase1/SBIR-20-1-Z12.01-4722.html (accessed Mar. 2, 2021). [0115] 18. Fasihi, M., Efimova, O., Breyer, C. J. Clean. Prod., 2019, 224, 957-980. [0116] 19. Wang, Y., Zhao, L., Otto, A., Robinius, M., Stolten, D. In Energy Procedia Elsevier Ltd 2017; vol. 114 650-665.