CLAMPING TOOL WITH INTERCHANGEABLE ARM

Abstract

A clamping tool is provided comprising a body, containing control circuits and electronic processing circuitry and having, at one end, a handle for gripping by an operator making the clamping, and on the other end, an arm. The arm comprises, at its free end, a seat that can be alternatively pluggable to a plurality of inserts suitable for engaging the tool with a corresponding type and/or dimension of a mechanical member on which the tool is configured to operate to perform a clamping operation. Sensor means are provided on the arm for detecting tightening conditions exerted on the mechanical member. Furthermore, a microprocessor electronic card is provided on the are for receiving analogic signals from the sensor means, converting the signals into digital format, and handling transfer of the signals in digital format to the electronic processing circuitry.

Claims

1-6. (canceled)

7. A clamping tool, comprising: a body including control circuits and electronic processing circuitry, and having, at one end, a handle for gripping by an operator making a clamping, and on the other end, an arm, said arm comprising, at a free end, a seat that can be alternatively pluggable to a plurality of inserts configured to engage the clamping tool with a corresponding type and/or dimension of a mechanical member on which the clamping tool is configured to operate to perform a clamping operation, sensor means provided on said arm and configured to detect tightening conditions exerted on said mechanical member, and a microprocessor electronic card is provided on said arm and configured to receive analogic signals from said sensor means, convert the signals into a digital format, and transfer the signals in digital format to the electronic processing circuitry, the arm being removably connected to the body through a connector allowing both a mechanical connection and transmission/reception of the electrical and power supply signals between the arm and the body, and the sensor means and the microprocessor electronic card are inserted in a single support inside the arm.

8. The clamping tool according to claim 7, wherein said microprocessor electronic card is configured to perform a filtering of the signals, and/or a detection of torque peaks, and/or an elimination of spurious data, and/or an analysis of signal linearity.

9. The clamping tool according to claim 7, wherein said microprocessor electronic card is powered by rechargeable batteries of the clamping tool.

10. The clamping tool according to claim 7, wherein said microprocessor electronic card has rechargeable batteries.

Description

[0009] Further characteristics and advantages of the present invention will become clear from the following detailed description and the appended figures, provided solely by way of non-limiting example, wherein:

[0010] FIG. 1 is a perspective view of the clamping tool according to the present invention;

[0011] FIGS. 2 and 3 are front and rear views of the tool of FIG. 1.

[0012] With reference to the aforementioned figures, the clamping tool according to the present invention is a torque wrench and comprises a body 11 containing electronic control circuits and a central processing unit having at one end of said body a handle 12 (preferably containing rechargeable batteries for powering the tool) and on the other end an arm 13. Advantageously, a display 14 for visualizing information and operating data is provided on the body 11 and a keyboard 15 allows data and commands to be entered.

[0013] Naturally, it is understood that if the processing or storage of data requires a unit which cannot be easily or completely contained in the body 11, the body 11 can be connected, by means of a cable or a wireless connection, to external processing units. A wired connection can also be envisaged to provide external power supply.

[0014] A plurality of inserts can be alternatively pluggable in a suitable seat 16 at the end of the arm 13. For example, each insert will be suitable for engaging the wrench with a corresponding type and/or dimension of mechanical member or element (screw, nut, etc.) on which the tool is destined to operate.

[0015] Although for simplicity's sake inserts having all a similar dimension are shown, elongated inserts or inserts with arms of particular shape can also be provided, as known in the art.

[0016] Each insert may comprise internally a transponder in a suitable position (typically in the plugging shank to the seat 16) to be coupled to a suitable antenna close to the seat 16 when it is mounted on the tool.

[0017] The manners for coupling between transponder and antenna for the activation of the transponder (usually known as “tag”) and the communication are widely known and will therefore not be described in detail here.

[0018] The tool comprises sensor means for detecting the tightening conditions, for example sensors for the torque exerted on the mechanical member, made with groups of strain gauges arranged in the arm and possibly angle sensors by means of a gyroscopic for detecting the clamping angle.

[0019] According to an aspect of the present invention, a microprocessor electronic card is provided on said arm suitable for receiving analogic signals from said sensor means on the tightening conditions converting the same into digital format, making eventually a pre-processing and handling its transfer in digital format to the central processing unit.

[0020] Examples of pre-processing can be filtering of the signal, detections of the torque peaks, elimination of spurious data, analysis of linearity, angle/speed conversion, detection of the yield transducer status, management of the usage data and count of the clamping cycles.

[0021] This microprocessor electronic board is preferably powered by the tool's rechargeable batteries. Alternatively or in addition, this board has its own rechargeable batteries.

[0022] According to a further aspect of the present invention, the arm 13 is removably connected to the body 11 through a connector allowing both the mechanical connection and the transmission/reception of electrical and power supply signals between the two parts.

[0023] In this way, the electrical energy is supplied to the microprocessor electronic card through the connector and the signals can transit digitally along the arm and pass to the body and be received by the central electronic unit.

[0024] The fact that a first sensor processing takes place in the arm allows eventually to add further sensors whose signals in digital format can be transmitted together with the signals of the other sensors with no need to modify the tool, for which the expansion of the digital signal would be necessary. For example, a temperature and humidity sensor required by some regulations for calibrations might be added. An actuator might also be added and the arm could be used as if it were an electric screwdriver.

[0025] A mechatronic device capable of managing or simulating a click-wrench could be inserted into the arm. In addition, the wrench could be equipped with a sensor for geo-localization.

[0026] Advantageously, the sensor means and the electronic card are inserted in a single support inside the arm.

[0027] Furthermore, the possibility of storing information on the arm itself and also information relating to the tool head, which can then be transferred to the central electronic unit present on the body, favours the interchangeability of the arm itself. In fact, when an arm of the body is replaced with another one (for example having different dimensions), the information can be transferred directly to the central unit and the settings can be automatically modified if necessary, so that the measurement is automatically correct.