VERTICAL CAVITY SURFACE EMITTING LASER (VCSEL) EMITTER WITH GUIDED-ANTIGUIDED WAVEGUIDE
20240162685 ยท 2024-05-16
Inventors
Cpc classification
H01S5/18383
ELECTRICITY
H01S5/18308
ELECTRICITY
H01S5/18397
ELECTRICITY
H01S5/18394
ELECTRICITY
International classification
Abstract
A vertical cavity surface emitting laser (VCSEL) device comprising a VCSEL emitter having a waveguide with a guided portion and an antiguided portion is disclosed. The guided and antiguided portions may select and confine a mode of the VCSEL emitter. The antiguided portion may also be used to coherently couple adjacent VCSEL emitters.
Claims
1. A semiconductor device, comprising: an upper mirror; a lower mirror; and an active region and vertical cavity between the upper mirror and the lower mirror; wherein the vertical cavity defines a waveguide comprising a guided portion and an antiguided portion between the upper mirror and the lower mirror.
2. The semiconductor device of claim 1, wherein: the upper mirror comprises a distributed Bragg reflector; and the lower mirror comprises a distributed Bragg reflector.
3. The semiconductor device of claim 1, wherein: the active region comprises a plurality of active layers; and each active layer comprises quantum wells, quantum dots, and/or quantum dashes.
4. The semiconductor device of claim 3, wherein the active region comprises a tunnel junction layer between adjacent active layers of the plurality of active layers.
5. The semiconductor device of claim 1, wherein: the guided portion comprises a tunnel junction aperture; and the antiguided portion comprises a p-n blocking layer aperture.
6. The semiconductor device of claim 5, wherein the tunnel junction aperture has a greater lateral dimension than the p-n blocking layer.
7. The semiconductor device of claim 5, wherein the tunnel junction aperture has a smaller lateral dimension than the p-n blocking layer.
8. A semiconductor device, comprising: an array of VCSEL emitters; wherein each VCSEL emitter of the array of VCSEL emitters comprises: an upper mirror; a lower mirror; and an active region and vertical cavity between the upper mirror and the lower mirror; and wherein the vertical cavity defines a waveguide comprising a guided portion between the active region and the upper mirror and an antiguided portion between the active region and the lower mirror.
9. The semiconductor device of claim 8, wherein: the upper mirror of each VCSEL emitter comprises a distributed Bragg reflector; the lower mirror of each VCSEL emitter comprises a distributed Bragg reflector; the active region of each VCSEL emitter comprises a plurality of active layers; and each active layer comprises quantum wells, quantum dots, and/or quantum dashes.
10. The semiconductor device of claim 8, wherein the antiguided portion of a first VCSEL emitter and the antiguided portion of a second VCSEL emitter adjacent to the first VCSEL emitter coherently couple the first VCSEL emitter to the second VCSEL emitter.
11. The semiconductor device of claim 8, wherein the antiguided portion of a first VCSEL emitter and the antiguided portion of a second VCSEL emitter adjacent to the first VCSEL emitter phase couple the first VCSEL emitter to the second VCSEL emitter.
12. The semiconductor device of claim 8, wherein: the guided portion of each VCSEL emitter comprises a tunnel junction aperture; and the antiguided portion of each VCSEL emitter comprises a p-n blocking layer aperture.
13. The semiconductor device of claim 12, wherein: the tunnel junction aperture of each VCSEL emitter comprises a p-n junction in reverse direction to current flow; and the p-n junction of each VCSEL emitter has a breakdown voltage greater than 5 Volts.
14. The semiconductor device of claim 12, wherein the tunnel junction aperture of each VCSEL emitter has a smaller lateral dimension than the p-n blocking layer for the respective VCSEL emitter.
15. The semiconductor device of claim 12, wherein the tunnel junction aperture of each VCSEL emitter has a greater lateral dimension than the p-n blocking layer for the respective VCSEL emitter.
16. A method of forming a semiconductor device, the method comprising: growing, via a first epitaxial process, a lower mirror on a top side of a substrate; growing, via the first epitaxial process, a p-n blocking layer on a top side of the lower mirror; forming an antiguided portion of a waveguide by etching, via a first lithographic process, the p-n blocking layer to form an aperture of the antiguided portion of the waveguide; growing, via a second epitaxial process, an active region over the antiguided portion of the waveguide; growing, via the second epitaxial process, a tunnel junction layer on a top side of the active region; forming a guided portion of the waveguide by etching, via a second lithographic process, the tunnel junction layer to form an aperture of the guided portion of the waveguide; and growing, via a third epitaxial process, an upper mirror over the guided portion of the waveguide.
17. The method of claim 16, wherein growing the lower mirror via the first epitaxial process comprises: growing alternating high and low index of refraction layers to form a distributed Bragg reflector; and growing the upper mirror via the third epitaxial process comprising growing alternating high and low index of refraction layers to form a distributed Bragg reflector.
18. The method of claim 16, wherein growing the active region via the second epitaxial process comprises: growing a first active layer comprising quantum wells, quantum dots, and/or quantum dashes; growing a tunnel junction layer on a top side of the first active layer; and growing a second active layer on a top side of the tunnel junction layer, wherein the second active layer comprises quantum wells, quantum does, and/or quantum dashes.
19. The method of claim 16, wherein forming the antiguided portion coherently couples light of the active region with light of an adjacent active region.
20. The method of claim 16, wherein forming the guided portion of the waveguide forms the aperture of the guided portion such that its lateral dimension is greater than a lateral dimension of the aperture of the antiguided portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] The various features and advantages of the present disclosure may be more readily understood with reference to the following detailed description taken in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements.
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DESCRIPTION
[0015] The following discussion provides various examples of VCSEL devices and methods of manufacturing VCSEL devices. Such examples are non-limiting, and the scope of the appended claims should not be limited to the particular examples disclosed. In the following discussion, the terms example and e.g. are non-limiting.
[0016] The figures illustrate the general manner of construction, and descriptions and details of well-known features and techniques may be omitted to avoid unnecessarily obscuring the present disclosure. In addition, elements in the drawing figures are not necessarily drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve understanding of the examples discussed in the present disclosure. The same reference numerals in different figures denote the same elements.
[0017] The term or means any one or more of the items in the list joined by or. As an example, x or y means any element of the three-element set {(x), (y), (x, y)}. As another example, x, y, or z means any element of the seven-element set {(x), (y), (z), (x, y), (x, z), (y, z), (x, y, z)}.
[0018] The terms comprises, comprising, includes, and/or including, are open ended terms and specify the presence of stated features, but do not preclude the presence or addition of one or more other features.
[0019] The terms first, second, etc. may be used herein to describe various elements, and these elements should not be limited by these terms. These terms are only used to distinguish one element from another. Thus, for example, a first element discussed in this disclosure could be termed a second element without departing from the teachings of the present disclosure.
[0020] Unless specified otherwise, the term coupled may be used to describe two elements directly contacting each other or describe two elements indirectly connected by one or more other elements. For example, if element A is coupled to element B, then element A can be directly contacting element B or indirectly connected to element B by an intervening element C. Similarly, the terms over or on may be used to describe two elements directly contacting each other or describe two elements indirectly connected by one or more other elements.
[0021] Generally, aspects of the present disclosure are directed toward vertical cavity emitting layer (VCSEL) devices comprising one or more VCSEL emitters with a vertical cavities that define waveguides with both guided portions and antiguided portions. In some embodiments, the VCSEL device may include a VCSEL emitter with guided portions and/or antiguided portions positioned between an upper mirror and an active region of the VCSEL emitter. Moreover, the VCSEL device may include a VCSEL emitter with guided portions and/or antiguided portions positioned between a lower mirror and the active region of the VCSEL emitter.
[0022] Referring now to
[0023] The VCSEL emitter 125 may include a lower mirror 130, an antiguided portion 140, an active portion 150, a guided portion 160, and an upper mirror 170. The lower mirror 130 may be over the substrate 110 and the antiguided portion 140 may be over the lower mirror 130. In various embodiments, a bottom side of the lower mirror 130 may be in contact with a top side of the substrate 110 and a bottom side of the antiguided portion 140 may be in contact with a top side of the lower mirror 130.
[0024] As further shown, the active region 150 may be over the antiguided portion 140. As shown, the active region 150 may include a lower active layer 152, a tunnel junction layer 154, and an upper active layer 156. In various embodiments, a bottom side of the lower active layer 152 may be in contact with a top side of the antiguided portion 140, a bottom side of the tunnel junction layer 154 may be in contact with a top side of the lower active layer 152, and a bottom side of the upper active layer 156 may be in contact with a top side of the tunnel junction layer 154. The guided portion 160 may be over the active region 150. In various embodiments, a bottom side of the guided portion 160 may be in contact with a top side of the upper active layer 156 of the active region 150.
[0025] As further shown, the upper mirror 170 may be over the guided portion 160, the passivation layer 180 may be over the upper mirror 170, and the upper contact layer 190 may be over the passivation layer 180. In various embodiments, a bottom side of the upper mirror 170 may be in contact with the top side of the guided portion 160, the bottom side of the passivation layer 180 may be in contact with the top side of the upper mirror 170, and the bottom side of the upper contact layer 190 may be in contact with the top side of the passivation layer 180. Moreover, a bottom side of the upper contact layer 190 may pass through openings in the passivation layer 180 and contact the top side of the upper mirror 170. Further, the upper contact layer 190 may comprise an aperture 194 above a vertical cavity 196 of the VCSEL emitter 100, which permits passage of light from the vertical cavity 196 through the top side of the upper mirror 170.
[0026] The lower mirror 130 may comprise a distributed Bragg reflector (DBR) stack of alternating layers 132, 134. In various embodiments, the alternating layers 132, 134 may comprise alternating high and low index of refraction layers (e.g., alternating AlGaAs and AlAs layers). However, in other embodiments, the alternating layers 132, 134 of the lower mirror 130 may comprise other III-V semiconductor materials. The layers 132, 134 of the lower mirror 130 may be doped or undoped. Moreover, the doping may be n-type or p-type depending on the particular VCSEL design and the doping type of the substrate 110. However, other types of VCSEL mirrors may be used.
[0027] Similarly, the upper mirror 170 may comprise a distributed Bragg reflector (DBR) stack of alternating layers 172, 174. In various embodiments, the alternating layers 172, 174 may comprise alternating high and low index of refraction layers (e.g., alternating AlGaAs and AlAs layers). However, in other embodiments, the alternating layers 172, 174 of the upper mirror 170 may comprise other III-V semiconductor materials. The layers 172, 174 of the upper mirror 170 may be doped or undoped. Moreover, the doping may be n-type or p-type depending on the particular VCSEL design. However, other types of VCSEL mirrors may be used.
[0028] The lower contact layer 120 and upper contact layer 190 may comprise ohmic contacts that electrically bias the VCSEL emitter 125. When the VCSEL emitter 125 is forward biased with a voltage on upper contact layer 190 different than the one on lower contact layer 120, the active region 150 may emit light, which reflects between the upper mirror 170 and the lower mirror 130 and ultimately passes through upper mirror 170 and aperture 194 in the upper contact layer 190. Those skilled in the art will recognize that other configurations of contact layers 120, 190 may be used to generate a voltage across active region 150 and generate light.
[0029] Referring now to
[0030] At 210, a first epitaxial growth process is performed. As shown in
[0031] After the first epitaxial growth process, a first lithographic process at 220 may pattern the waveguide lower layer 141 and remove portions of the waveguide lower layer 141 to form the antiguided portion 140. As depicted in
[0032] After forming the antiguided portion 140 via the first lithographic process, a second epitaxial process at 230 may grow the active region 150 and an waveguide upper layer 161 as shown in
[0033] After the second epitaxial growth process, a second lithographic process at 240 may pattern the waveguide upper layer 161 and remove portions of the waveguide upper layer 161 to form the antiguided portion 140. As depicted in
[0034] After forming the guided portion 160 via the second lithographic process, a third epitaxial process at 250 may grow the upper mirror 170. In particular, the third epitaxial process may grow alternating layers 172, 174 of the upper mirror 170 on a top side of the guided portion 160 as shown in
[0035] After forming the upper mirror 170, various processing steps at 260 may complete the formation of the VCSEL device 100 as shown in
[0036] In various embodiments, the antiguided portion 140 and the guided portion 160 define a waveguide providing both guided and antiguided elements in the same VCSEL emitter 125. The guided portion 160 has a higher effective refractive index in the inner part than the effective refractive index in the outer part. As such, light travelling through the guided portion 160 is confined to the guided portion. Conversely, the antiguided portion 140 has a lower effective refractive index in the inner part than the effective refractive index in the outer part. As such, light travelling through the antiguided portion 140 leaks from the antiguided portion 140. For example, the guided portion 160 may comprise a tunnel junction aperture providing the waveguide with a guided portion 160 that confines the current flow through the tunnel junction aperture. Moreover the antiguided portion 140 may comprise a blocking p-n layer with an aperture 142 that further confines the current flow through the aperture 142. In this manner, the VCSEL emitter 125 may confine current from above and below the active region 150 to improve efficiency. Beyond confining current, the waveguide of the VCSEL emitter 125 includes both guided and antiguided portions which aid in developing the light between the mirrors 130, 170 and/or aid in light coupling between adjacent VCSEL emitters 125.
[0037] In particular, the transverse waveguide in the VCSEL emitter 125 may be defined by the effective refractive index step. The effective refractive index step (?n) is related to the wavelength difference (??) inside and outside of the waveguide:
[0039] Some waveguide examples are shown in
[0040] Using a waveguide comprising both a guided portion 160 with guided properties and an antiguided portion 140 with antiguided properties provides the VCSEL emitter 125 with added flexibility of mode selection. The above guided portion 160 and antiguided portion 140 both restrict current flow to respective apertures 142, 162. However, in various embodiments of the VCSEL emitter 125, current restriction from both sides of the active region 150 may be unnecessary. In such embodiments, restricting current via guided portion 160 or the antiguided portion 140 may provide sufficient. As such, the other layer may simply change the thickness of the vertical cavity 196 to guide or antiguide the light without further restricting the current flow.
[0041] As shown in
[0042] In addition to and/or alternatively to mode selection, a waveguide having both guided properties and the antiguided properties may be used to promote phase coupling between adjacent VCSEL emitters 125 of a VCSEL device. In particular, waveguides with antiguided properties between adjacent VCSEL emitters 125 may promote coherent coupling. Thus, the use of antiguided properties may provide another degree of freedom in designing coherent VCSEL arrays, which may be helpful in creating desired/specific far-field patterns.
[0043] In this regard,
[0044] While the example of
[0045] In addition to and/or alternatively to the above-discussed coupling, antiguided properties of the antiguided portion 140 may be used as a VCSEL array mode filter. To this end,
[0046] The above embodiments generally utilize a tunnel junction aperture 162 for the guided portion 160 that provides the positive effective refractive index ?neff step for optical mode confinement/guiding. However, a p-n blocking layer with aperture similar to aperture 142 may also be used. In such an embodiment, the VCSEL emitter 125 may include two p-n blocking layer aperture with one above and one below the active region 150.
[0047] Moreover, in the above embodiments, either the retained or removed materials the apertures 142, 162 may be generally circular. However, in other embodiments, the waveguide portions 140, 160 may include a different number of apertures (e.g., 0, 1, 2, 3, etc.) and/or apertures of different shapes (e.g., oval, square, rectangular, annular, etc.) in order to define appropriate waveguides and/or current confinement structures. Furthermore, while the above embodiments of the VCSEL device 100 include VCSEL emitters 125 with a single guided portion 160 above the active region 150, other embodiments may include one or more antiguided portions and/or one more guided portions above the active region 150. Similarly, while the above embodiments of the VCSEL device 100 include VCSEL emitters 125 with a single antiguided portion 140 below the active region 150, other embodiments may include one or more antiguided portions and/or one more guided portions below the active region 150.
[0048] The present disclosure includes reference to certain examples, however, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the disclosure. In addition, modifications may be made to the disclosed examples without departing from the scope of the present disclosure. Therefore, it is intended that the present disclosure not be limited to the examples disclosed, but that the disclosure will include all examples falling within the scope of the appended claims.