LOCK UNIT WITH A COUPLING MECHANISM FOR INTEGRATED IDLE DISPLACEMENT
20220410771 · 2022-12-29
Assignee
Inventors
- Frieder KRÜGER (Coburg, DE)
- Sebastian TIETZ (Schleusingen, DE)
- Markus WELSCH (Lichtenfels, DE)
- Michael KNAB (Schwürbitz, DE)
- Armin SCHAFHAUSER (Bad Rodach, DE)
Cpc classification
International classification
Abstract
The proposed solution relates to a lock unit for a vehicle, comprising a carrier (1), a locking element (2) pivotable on the carrier (1) between a locking position and a release position, an arresting element (3) pivotable on the carrier (1) between an arresting position and an unlocking position, which in its arresting position arrests the locking element (2) present in the locking position against an adjustment into the release position and in its unlocking position permits an adjustment of the locking element (2) from the locking position into its release position, and an actuating element (6) adjustable on the carrier (1) within an adjustment range for pivoting the arresting element (3) from the arresting position in the direction of the unlocking position.
The actuating element (6) is coupled to the arresting element (3) via a coupling mechanism (K), via which an adjusting movement of the actuating element (6) can be converted into a pivotal movement of the arresting element (3) in the direction of its unlocking position merely in a sub-section of the adjustment range of the actuating element (6).
Claims
1. A lock unit for a vehicle, the lock unit comprising: a carrier; a locking element pivotally connected to the carrier and configured to pivot between a locking position and a release position; an arresting element pivotally connected to the carrier and configured to pivot between an arresting position, in which the arresting element arrests the locking element to prevent the locking element from being adjusted from the locking position to the release position, and an unlocking position, in which the arresting element permits an adjustment of the locking element from the locking position to the release position; an actuating element configured to be adjustable relative to the carrier within an adjustment range to pivot the arresting element from the arresting position in a direction towards the unlocking position; and a coupling mechanism coupling the actuating element to the arresting element, the coupling mechanism configured to convert an adjusting movement of the actuating element to pivot the arresting element in the direction towards the unlocking position in a sub-section of the adjustment range of the actuating element.
2. The lock unit of claim 1, wherein the coupling mechanism is configured to provide an idle stroke function integral to the lock unit, in which the actuating element is configured to be adjusted over at least an idle path of the adjustment range to release a locking provided via the lock unit, without causing a pivotal movement of the arresting element.
3. The lock unit of claim 2, wherein based on a starting position of the actuating element, from which the actuating element is adjustable to an end position within the adjustment range in order to adjust the arresting element from the arresting position in the direction of an unlocking position, wherein the idle path is formed at a beginning of the adjustment range, in a middle of the adjustment range, at an end of the adjustment range, or at the beginning of the adjustment range and at the end of the adjustment range.
4. The lock unit of claim 1, wherein the actuating element is pivotable relative to the carrier and/or mounted to the carrier.
5. The lock unit of claim 1, wherein the coupling mechanism includes a driver element rotatably mounted coaxially to an axis of rotation of the arresting element, and wherein the driver element is positively engaged with the arresting element.
6. The lock unit of claim 5, wherein the driver element includes a driver portion axially protruding with respect to the axis of rotation of the arresting element, the driver element is configured to positively engage the arresting element.
7. The lock unit of claim 5, wherein the coupling mechanism includes at least one driver coupling member configured to eccentrically articulate with respect to the axis of rotation of the arresting element.
8. The lock unit of claim 1, wherein the coupling mechanism includes at least one slotted link guide configured to convert the adjusting movement of the actuating element to pivot the arresting element.
9. The lock unit of claim 8, wherein the at least one slotted link guide includes a guide link configured to be adjusted by the actuating element.
10. The lock unit of claim 8, wherein the at least one slotted link guide includes a guide link, the guide link immovable with respect to the carrier, and the actuating element is configured to be adjusted relative to the guide link.
11. The lock unit of claim 10, wherein the guide link includes two slotted link portions which differ from each other to form different gear ratios between an adjusting movement of the actuating element and a resulting pivotal movement of the arresting element.
12. The lock unit of claim 11, wherein the two slotted link portions define two portions of a guideway, and the two portions of the guideway are configured to guide a guide element of the at least one slotted link guide along the guide link, the two portions of the guideway are oriented to each other at an angle ranging between 70° and 160°.
13. The lock unit of claim 7, wherein the coupling mechanism includes at least one slotted link guide configured to convert an adjusting movement of the actuating element to a pivotal movement of the arresting element, and the at least one slotted link guide includes a guide element disposed on the driver coupling member and shiftably held on a guide link.
14. The lock unit of claim 13, wherein the guide element of the driver coupling member is shiftably held on an adjustable guide link and on the guide link, and the adjustable guide link and the guide link at least partially overlap one another.
15. The lock unit of claim 1, wherein the coupling mechanism includes at least one spring element configured to apply a pretension force to the actuating element, wherein the actuating element works against whose pretension force as the actuating element is adjusted within the adjustment range for bridging an idle path.
16. The lock unit of claim 15, wherein the coupling mechanism includes an adjustable actuator coupling member, and the at least one spring is configured to pretension the actuating element with respect to the adjustable actuator coupling member of the coupling mechanism.
17. The lock unit of claim 16, wherein as the actuating element is adjusted within a first sub-section of the adjustment range, in which the adjustment of the actuating element results in a pivotal movement of the arresting element, the actuator coupling member is configured to be adjusted together with the actuating element so that an adjusting force applied on the actuating element is transmitted to the actuator coupling member via the at least one spring element, and wherein as the actuating element is adjusted within a second sub-section, in which the idle path is to be bridged, the actuating element is configured to be adjusted relative to the actuator coupling member against the pretension force applied by the at least one spring element.
18. The lock unit of claim 17, wherein a beginning of the idle path, defined by the adjusting movement of the actuating element to pivot the arresting element to the unlocking position, is formed by a mechanical stop, wherein the actuator coupling member is configured to abut the mechanical stop at an end of the first sub-section.
19. The lock unit of claim 15, further comprising: at least one return spring configured to provide an automatic reset of the actuating element.
20. A vehicle seat comprising the lock unit of claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The attached Figures by way of example illustrate possible design variants of the proposed solution.
[0032] In the drawings:
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION
[0039] As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
[0040]
[0041] To secure the rotary latch 2 in the locking position taken against an adjustment into the release position, an arresting element in the form of an arresting pawl 3 is provided in a manner known per se. This arresting pawl 3 likewise is pivotally mounted on the base plate 1. An axis of rotation D3 for pivotally mounting the arresting pawl 3 here extends parallel to the axis of rotation D2 of the rotary latch 2. The arresting pawl 3 is pivotable about this (second) axis of rotation D3 between an arresting position corresponding to
[0042] To eliminate any clearance in the locking position of the rotary latch 2 and/or to additionally secure the locking position of the rotary latch 2, for example in the case of extraordinarily high loads (e.g. due to a crash) acting on the lock unit 1, an additional arresting element 4 is pivotally mounted about the axis of rotation D3 of the arresting pawl 2. During a pivotal movement of the arresting pawl 3, this additional arresting element 4 is entrained in the direction of the unlocking position of said arresting pawl and along with the arresting pawl 3 can be adjusted back into a pivot position eliminating any clearance in the locking position of the rotary latch 2 and/or additionally securing the locking position.
[0043] In addition, the lock unit 1 integrates an electronic detection device comprising a microswitch 5. The microswitch 5 is operatively connected to the arresting pawl 3 in order electronically detect when the arresting pawl 3 takes its locking position and hence the lock unit S is in a locking state.
[0044] The rotary latch 2 and the arresting pawl 3 as well as the additional arresting element 5 are provided on an inside 1A of the base plate 1. Fastening elements in the form of threaded bolts B2, B3 each protrude from this inside 1A of the base plate 1 along the axes of rotation D2 and D3, via which the lock unit 1 is to be properly fixed to an assembly to be locked, for example to a backrest part of a vehicle seat.
[0045]
[0046] In the design variants of
[0047] For integrating the idle stroke function, the design variants of
[0048] In the design variant of the lock unit S of
[0049] A guide element in the form of a guide pin 86a engages into both guide links 680 and 9, which guide pin is provided at a rod end 86 of a driver coupling member in the form of a coupling rod 8. At its other rod end 87, the coupling rod 8 is articulated to a driver 7 eccentrically to the axis of rotation D3, which driver is rotatably mounted on the base plate 1 about the axis of rotation D3 of the arresting pawl 3. With a driver web 71 axially protruding with respect to the axis of rotation D3 (see
[0050] Via the guide pin 86a link-guided twice, via which a pivotal movement of the unlocking lever 6 can be converted into a rotary movement of the driver 7, and via the arrangement and design of the guide links 680 and 9 it is achieved that the pivotal movement of the unlocking lever 6 from its starting position shown in
[0051] In the present case, the guide pin 86a on the side of the coupling rod is shiftably received in the guide link 680 pivotable by means of the unlocking lever 6, which extends in the slotted link portion 68, for example, radially with respect to the axis of rotation D2 of the unlocking lever 6. The geometry of the movable guide link 680 here is chosen such that in a sub-section of the adjustment range permitted for the unlocking lever 6 close to the end position, the guide pin 86a is disposed on a slotted link portion of the movable guide link 680 expanding in the direction of the axis of rotation D2. In this expanding slotted link portion of the movable guide link 680, the guide pin 86a no longer is entrained by the guide link 680 during pivoting of the unlocking lever 6 in such a way that the coupling rod 8 undergoes a displacement about the axis of rotation D3 of the driver 7 when the unlocking lever 6 has been adjusted from its starting position to a specified extent. Rather, the coupling rod 8 then will follow the adjusting movement of the guide link 680 solely by pivoting about the rod end 87 articulated to the driver 7. In the corresponding sub-section of the permitted adjustment range for the unlocking lever 6, a (further) pivotal movement of the unlocking lever 6 thus does not involve any rotary movement towards the driver 7.
[0052] Via the additional immovable guide link 9, the gear ratio between an actuating angle bridged by the unlocking lever 6 and a rotary angle of the driver 7 is specified and varied over the adjustment range of the unlocking lever 6. The immovable guide link 9 includes two slotted link portions 9A and 9B, which in the present case define an L-shaped guideway for the guide pin 86a in the guide link 9. The two slotted link portions 9A and 9B accordingly define two portions of a continuous guideway for the guide pin 86a, which are oriented at an angle α, in the present case with α in the range between 80° and 110°, to each other. Proceeding from the one slotted link portion 9A, in which the guide pin 86a is present in the starting position of the unlocking lever 6, a course of the guideway thus changes in the second slotted link portion 9B, in which the guide pin 86a is present in the direction of an end position of the unlocking lever 6. In the present case, the second slotted link portion 9B extends at least with one directional component towards the axis of rotation D2 of the unlocking lever 6, while the first slotted link portion 9A extends at least approximately along a portion of a circular path around the first axis of rotation D2. Hence, in the first slotted link portion 9A a continuous gear ratio is provided between the pivotal movement of the unlocking lever 6 and a pivotal movement of the driver 7 and hence of the arresting pawl 3, while the gear ratio is discontinuous over the second slotted link portion 9B up to an infinitely small gear ratio. More exactly, the second slotted link portion 9B in the present case extends at least approximately along a portion of a circular path around the axis of rotation of the rod end 87 on the driver 7, when an end of an adjusting movement of the arresting pawl 3 is reached. In this way, gearing down into the infinitely small can be achieved.
[0053] In the variant of a lock unit S of
[0054] With the link-based coupling mechanism K, the lock unit S consequently can be variably adapted without any constructional changes of the components of the locking mechanism of the lock unit S with regard to the actuating direction of the unlocking lever 6 to be realized for unlocking the lock unit S, the actuating path to be realized and the actuating force to be applied and a sequence of movements to be realized via the coupling mechanism K. In the present case, for example, merely the coupling mechanism K must be provided with the unlocking lever 6 to be provided in another starting position and with components arranged in different positions relative to each other and must be connected to the arresting pawl 3 via the driver 7 in order to provide different types of lock units S.
[0055] In the design variant of
[0056] With a first spring leg F21, the coupling spring F2 is supported on a tab-shaped support portion 83 of an actuating coupling member of the coupling mechanism K configured as a first coupling lever 8.1 and on the other hand via another spring leg F22 on the unlocking lever 6. For supporting on the unlocking lever 6, the one spring leg F22 is inserted into a spring connecting portion in the form of a plug-in sleeve 62 of the unlocking lever 6. Via the coupling spring F2, the unlocking lever 6 and the first coupling lever 8.1 consequently are pretensioned against each other. In the starting position of the unlocking lever 6, the unlocking lever 6 and the first coupling lever 8.1 are spaced apart from each other by an idle path g or gap so that for pivoting the unlocking lever 6 about the axis of rotation D2 an adjusting force applied onto the unlocking lever 6 initially can be transmitted to the first coupling lever 8.1 via the coupling spring F2.
[0057] The first coupling lever 8.1 furthermore is hingedly connected to a driver coupling member in the form of a second coupling lever 8.2 of the coupling mechanism K. The first and the second coupling lever 8.1, 8.2 here are connected via a connecting joint 88. Furthermore, the second coupling lever 8.2 is eccentrically articulated to the driver 7 at a rod end 87 analogously to the coupling rod 8 of the design variant of
[0058] In addition to the coupling spring F2, the lock unit S includes a return spring F1. This return spring F1 likewise is configured as a leg spring. The return spring likewise is supported on the first coupling lever 8.1 with a spring leg F11, here on a further tab-like support portion 81, and on the other hand on a portion firmly mounted on the base plate, in order to pretension the first coupling lever 8.1 against the base plate 1 and hence pretension the unlocking lever 6 into its starting position. In this way, the unlocking lever 6 is automatically moved back into its starting position by means of the return spring F1, when no more adjusting force acts on the unlocking lever 6. Coils of the leg springs of the return spring F1 and the coupling spring F2 in the present case extend around a bearing pin which in the present case extends along the axis of rotation D2 of the rotary latch 2 and protrudes from the outside 1B of the base plate 1.
[0059] When the unlocking lever 6 is pivoted along the actuating direction R6 in order to unlock the lock unit S, an actuating force initially must be applied for the pivotal movement, which is counteracted by a restoring force of the return spring F1. Via the coupling levers 8.1 and 8.2 of the coupling mechanism K, the pivotal movement of the unlocking lever 6 and hence the adjusting force applied on the unlocking lever 6 is transmitted to the driver 7 and thereby to the arresting pawl 3 in order to adjust the arresting pawl 3 in the direction of its unlocking position. When the arresting pawl 3 abuts against a stop 43 of the additional arresting element 4 via a drive pin 34, the additional arresting element 4 also is entrained by the arresting pawl 3.
[0060] During this initial pivotal movement of the unlocking lever 6, the coupling spring F2 urges both coupling levers 8.1, 8.2 apart. Only when the first coupling lever 8.1 is adjusted against a stop within the lock unit S, the coupling spring F2 is tensioned. The actuating force to be applied on the part of the unlocking lever 6 can lead to an adjusting movement of the unlocking lever 6 relative to the first coupling lever 8.1, without this involving a pivotal movement of the arresting pawl 3. Bridging of a gap and hence of a corresponding idle path g at the end of the actuation between a portion of the unlocking lever 6 and a portion of the first coupling lever 8.1 and a related tensioning of the coupling spring F2 becomes possible when the first coupling lever 8.1 is urged against a stop within the coupling mechanism K.
[0061] In this connection, the diagram of
[0062] Regardless of the force lines f.sub.1, f.sub.2, f.sub.3, the illustration of
[0063] Regardless of the design of the coupling mechanism K, a flexible utilization, for example, in combination with another lock unit, becomes possible via the proposed integration of an idle stroke function into a lock unit S, in this example premounted as a locking latch for a vehicle seat. As an example, in the case of a lock to be actuated manually, a change of an actuating movement of the unlocking lever 6 can be realized independently of an arresting pawl 3. Moreover, a variable gear ratio can be easily integrated in order to realize various actuating paths, actuating directions, movement sequences and movement force lines. Thus, with an unchanged design of a locking mechanism comprising the rotary latch 2 and the arresting pawl 3, different opening directions, different opening paths and different types of actuation or different force lines can be integrated into the lock unit S. Furthermore, for example in the case of two lock units which are mechanically coupled to each other and can be actuated by a common actuating element, a tolerance compensation and a temporally staggered actuation can easily be realized. For example, one lock unit S can still move in the idle stroke, while the other lock unit is still actuated.
[0064] The following is a list of reference numbers shown in the Figures. However, it should be understood that the use of these terms is for illustrative purposes only with respect to one embodiment. And, use of reference numbers correlating a certain term that is both illustrated in the Figures and present in the claims is not intended to limit the claims to only cover the illustrated embodiment.
LIST OF REFERENCE NUMERALS
[0065] 1 base plate (carrier)
[0066] 10 locking receptacle
[0067] 1A inside
[0068] 1B outside
[0069] 2 rotary latch (locking element)
[0070] 20 rotary latch mouth
[0071] 23 contact portion
[0072] 3 arresting pawl (arresting element)
[0073] 31 cutout (interface)
[0074] 32 arresting portion
[0075] 34 drive pin
[0076] 4 additional arresting element
[0077] 43 stop
[0078] 5 microswitch (detection device)
[0079] 6 unlocking lever (actuating element)
[0080] 60 actuating area
[0081] 62 plug-in sleeve (spring connecting portion)
[0082] 68 slotted link portion
[0083] 680 guide link
[0084] 7 driver (driver element)
[0085] 71 driver web (driver portion)
[0086] 8 coupling rod (driver coupling member)
[0087] 8.1 coupling lever (actuator coupling member)
[0088] 8.2 coupling lever (driver coupling member)
[0089] 81, 82 support portion
[0090] 86 rod end
[0091] 86a guide pin (guide element)
[0092] 87 rod end
[0093] 88 connecting joint
[0094] 9 guide link
[0095] 9A, 9B slotted link portion
[0096] B2, B3 threaded bolt (fastening element)
[0097] D2, D3 axis of rotation
[0098] F force
[0099] F1 return spring
[0100] F11 spring leg
[0101] F2 coupling spring
[0102] F21, F22 spring leg
[0103] g idle path/gap
[0104] K coupling mechanism
[0105] R6 actuating direction
[0106] R7 direction of rotation
[0107] S lock unit
[0108] α angle
[0109] φ actuating angle
[0110] While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.