Apparatus for Monitoring Mechanical Integrity of an Eye-safety Component of an Illuminator

Abstract

An apparatus for monitoring mechanical integrity of an eye-safety component of an illuminator is disclosed. The apparatus comprises a sensor, operable to sense a photoacoustic effect in the eye-safety component during operation of the illuminator and to output a signal representative of the sensed photoacoustic effect, and a processor. The processor is operable to: monitor the signal from the sensor; determine if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the eye-safety component; and initiate a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range thereby indicating a loss of mechanical integrity.

Claims

1. An apparatus for monitoring mechanical integrity of an eye-safety component of an illuminator, the apparatus comprising: a sensor operable to sense a photoacoustic effect in the eye-safety component during operation of the illuminator and to output a signal representative of the sensed photoacoustic effect; and a processor operable to: monitor the signal from the sensor; determine if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the eye-safety component; and initiate a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range thereby indicating a loss of mechanical integrity.

2. The apparatus of claim 1 wherein the sensor is configured to sense a sound wave formed by the photoacoustic effect.

3. The apparatus of claim 2 further comprising a phononic structure configured to improve a signal-to-noise ratio of the sound wave.

4. The apparatus of claim 1 wherein the processor is further operable to detect a change in environmental conditions within the illuminator based on the signal from the sensor.

5. The apparatus of claim 1 wherein the processor is operable to initiate the safety action by transmitting an instruction to the illuminator to modify an intensity of illumination.

6. The apparatus of claim 1 wherein the processor is operable to initiate the safety action by transmitting an instruction to the illuminator to cease illumination.

7. The apparatus of claim 1 wherein the sensor comprises a microphone.

8. The apparatus of claim 1 further comprising one or more of an amplifier; a filter; a lock-in detector; and an acceptable range detector.

9. An illuminator comprising: at least one emitter; an eye-safety component providing a shield between the at least one emitter and a user; and the apparatus of claim 1.

10. The illuminator of claim 9 further comprising a modulator configured to modulate a light output from at least one of the at least one emitter at a pre-determined frequency and wherein the processor is operable to use the pre-determined frequency in a lock-in detection method and/or a gated detection method when monitoring the signal from the sensor.

11. The illuminator of claim 9 wherein the at least one emitter comprises an illumination emitter and the sensor is operable to sense a photoacoustic effect resulting from operation of the illumination emitter.

12. The illuminator of claim 9 wherein the at least one emitter comprises a monitoring emitter and the sensor is operable to sense a photoacoustic effect resulting from operation of the monitoring emitter.

13. The illuminator of claim 9 wherein the sensor is arranged to sense the photoacoustic effect in the eye-safety component directly.

14. The illuminator of claim 9 wherein the sensor is arranged to sense the photoacoustic effect in the eye-safety component indirectly by receiving an input via a waveguide or other medium.

15. The illuminator of claim 9 wherein the at least one emitter comprises a laser.

16. The illuminator of claim 9 wherein the eye-safety component comprises a glass substrate and/or a diffuser.

17. A device comprising one of an apparatus according to claim 1 and an illuminator according to claim 9.

18. A method for monitoring mechanical integrity of an eye-safety component of an illuminator, the method comprising: obtaining, from a sensor, a signal representative of a sensed photoacoustic effect in the eye-safety component during operation of the illuminator; monitoring the signal; determining if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the eye-safety component; and initiating a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range thereby indicating a loss of mechanical integrity.

19. The method of claim 18 further comprising establishing the pre-determined acceptable range using an artificial neural network.

20. A non-transitory computer-readable medium having stored thereon program instructions for causing at least one processor to perform the method according to claim 18.

Description

BRIEF DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0059] Some embodiments of the disclosure will now be described by way of example only and with reference to the accompanying drawings, in which:

[0060] FIG. 1 shows a block diagram of a device having an illuminator and apparatus in accordance with the present disclosure;

[0061] FIG. 2 shows a flow chart illustrating a method of monitoring mechanical integrity of an eye-safety component of the illuminator of FIG. 1;

[0062] FIG. 3 shows a side schematic view of a first illuminator in accordance with the present disclosure;

[0063] FIG. 4 shows a side schematic view of a second illuminator in accordance with the present disclosure;

[0064] FIG. 5 shows a side schematic view of a third illuminator in accordance with the present disclosure;

[0065] FIG. 6 shows a side schematic view of a fourth illuminator in accordance with the present disclosure; and

[0066] FIG. 7 shows a timing diagram illustrating different signals generated during operation of the illuminator of FIG. 1.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0067] Generally speaking, the disclosure provides a method and apparatus for monitoring mechanical integrity of an eye-safety component of an illuminator, which harnesses the usually undesirable signal due to the photoacoustic effect of light passing through a cover glass or window as a means for monitoring whether the window is damaged.

[0068] Some examples of the solution are given in the accompanying figures.

[0069] FIG. 1 shows a block diagram of a device 112 having an illuminator 106 and apparatus 100 for monitoring mechanical integrity of an eye-safety component 110 of the illuminator 106, in accordance with the present disclosure. The device 112 may be, for example, a cellular telephone, tablet, laptop, watch, or other computing device.

[0070] The apparatus 100 comprises a sensor 102 in the form of a microphone and a processor 104. The sensor 102 is operable to sense a photoacoustic effect in the eye-safety component 110 during operation of the illuminator 106 and to output a signal representative of the sensed photoacoustic effect. The processor 104 is operable to: monitor the signal from the sensor 102; determine if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the eye-safety component 110; and initiate a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range, thereby indicating a loss of mechanical integrity.

[0071] The safety action may comprise transmitting an instruction to the illuminator 106 to modify an intensity of illumination (e.g. to lower the intensity to a safe level) or to cease illumination. The safety action may modify the wavelength of the illuminator 106 or switch the illumination from continuous to pulsed, for example.

[0072] The illuminator 106 comprises an emitter 108 as well as the eye-safety component 110. The eye-safety component 110 is configured to provide a shield between the emitter 108 and a user (not shown). The eye-safety component 110 may comprise a diffuser and/or a transparent window (e.g. cover glass).

[0073] Although the processor 104 is shown outside of the illuminator 106, it could be incorporated within the illuminator 106 and may be, for example, provided on an integrated circuit (IC) with the sensor 102 and/or the emitter 108.

[0074] FIG. 2 shows a method 200, which may be performed by the processor 104, for monitoring mechanical integrity of the eye-safety component 110. The method 200 comprises a step 202 of obtaining, from the sensor 102, a signal representative of a sensed photoacoustic effect in the eye-safety component 110 during operation of the illuminator 106 and a step 204 of monitoring the signal. A further step 206 comprises determining if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the eye-safety component 110. A subsequent step 208 comprises initiating a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range thereby indicating a loss of mechanical integrity.

[0075] The method may further comprise establishing the pre-determined acceptable range (e.g. a threshold value). The pre-determined acceptable range may be established by a controller, which may be provided in the illuminator or external thereof (for example, in a host device).

[0076] The pre-determined acceptable range may be of the following form: up to a predefined value; below a predefined value; between predefined values.

[0077] The pre-determined acceptable range may be based on predefined values stored in a memory and/or defined during a calibration step. The predefined values may comprise one or more parameters, which may be adjusted during the calibration step. For example, the parameters may comprise signal amplitude, signal frequency or signal wavelength.

[0078] In some embodiments, the pre-determined acceptable range may be established using an artificial neural network (ANN).

[0079] FIG. 3 shows a side schematic view of a first (open) illuminator 300 in accordance with the present disclosure. The first illuminator 300 has a similar structure to that of the illuminator 106 and comprises a sensor 302, in the form of a microphone, mounted on a substrate 304. An emitter 306, in the form of a vertical cavity surface emitting laser (VCSEL), is also mounted on the substrate 304 and is arranged to emit light 312 through a diffuser 308 and glass window 310. Together, the diffuser 308 and glass window 310 form the eye-safety components 110.

[0080] Although not shown, a processor (similar to the processor 104 of FIG. 1), is provided in communication with the sensor 302 and emitter 306.

[0081] In use, the sensor 302 is operable to sense a photoacoustic effect in the diffuser 308 and/or glass window 310 during operation of the illuminator 300 (e.g. when the emitter emits a laser pulse) and to output a signal representative of the sensed photoacoustic effect to the processor. The processor is operable to: monitor the signal from the sensor 302; determine if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the diffuser 308 and/or glass window 310; and initiate a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range, thereby indicating a loss of mechanical integrity. As above, the safety action may comprise transmitting an instruction to the illuminator 300 to modify an intensity of illumination (e.g. to lower the intensity to a safe level) or to cease illumination.

[0082] FIG. 4 shows a side schematic view of a second (closed) illuminator 400 in accordance with the present disclosure. The second illuminator 400 is similar to the first illuminator 300 and therefore the same reference numerals are included to indicate similar features. Thus, in addition to the components described above in relation to FIG. 3, the second illuminator 400 is housed in a package or module including sidewalls 402 between the substrate 304 and the glass window 310. The second illuminator 400 may therefore be airtight or hermetically sealed and may contain a well-defined fluid (e.g. gas). In which case, the sensor 302 senses a photoacoustic signal generated in the diffuser and/or glass window 310, after it has travelled through the fluid such that any leaks or ingression (e.g. of water or other fluids) can be detected by a change in the photoacoustic signal.

[0083] FIG. 5 shows a side schematic view of a third (further) illuminator 500 in accordance with the present disclosure. The third illuminator 500 is similar to the second illuminator 400 and therefore the same reference numerals are included to indicate similar features. However, instead of the sensor 302 of FIG. 4 being mounted on the substrate 304, in FIG. 5, the sensor 302 is mounted on an enclosed surface of the glass window 310. Thus, the sensor 302 is mounted in direct contact with the eye-safety components. In other embodiments, the sensor 302 may be mounted in direct contact with the diffuser 308. In both cases, the sensor 302 is located on or close to the eye-safety component to ensure a quick response and good signal quality. Although not shown in FIG. 5, metallic traces or other electrical connectors (e.g. wires) may be provided to route electrical signals from the sensor 302 to an edge of the illuminator package and along the sidewalls 402 to the substrate 304 on which the emitter (and potentially also the processor) is located.

[0084] FIG. 6 shows a side schematic view of a fourth (another) illuminator 600 in accordance with the present disclosure. The fourth illuminator 600 is similar to the third illuminator 500 and therefore the same reference numerals are included to indicate similar features. However, in this case, metallic traces (i.e. connectors) 602 providing a path for electrical signals from the sensor 302 to the substrate 304, are shown. In this way, the sensor 302 outputs a signal representative of the sensed photoacoustic effect and transmit this signal to the processor to monitor the signal from the sensor 302. As explained above, the processor will determine if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the glass window 310. The processor also initiates a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range, thereby indicating a loss of mechanical integrity. For example, the processor may transmit a trigger to shut-off power to the emitter 306 to prevent further illumination in the case of a loss of integrity of the eye-safety components.

[0085] FIG. 7 shows a timing diagram 700 illustrating different signals generated during operation of the illuminator 106 of FIG. 1. It will be understood that the illuminators 300, 400, 500 and 600 may also operate in a similar manner. The timing diagram 700 includes an x-axis representing time and a y-axis representing signal amplitude/intensity. Arbitrary units (AU) are shown, as the diagram is for illustrative purposes only. The waveforms shown represent a light signal intensity 702, a photoacoustic signal amplitude 704, a gated photoacoustic signal amplitude 706, a noise signal amplitude 708, and a detection gate signal amplitude 710 which are purely illustrative and other shapes of these waveforms may be present in a real device.

[0086] The timing diagram 700 shows the pulsed laser light signal 702 from the emitter. This results in the photoacoustic signal 704 generated via the photoacoustic effect (whereby sound waves are formed following light absorption in a medium) when the light signal 702 passes through the eye safety components. The photoacoustic signal 704 propagates in the eye-safety components and is also transmitted through the sidewalls and enclosed medium. Accordingly, the photoacoustic signal 704 is sensed by the sensor, which is provided either on the eye-safety components or elsewhere in the illuminator. In the present embodiment, a gated detection method is used by generation of the detection gate signal 710, which is timed to isolate a portion of the photoacoustic signal 704, which is denoted as the gated photoacoustic signal 706, which results from transmission of the photoacoustic signal 704 in the eye-safety components. The gated photoacoustic signal 706, which is sensed by the sensor, is therefore the product of the detection gate signal 710 and the photoacoustic signal 704. In addition, as illustrated in FIG. 7, the noise signal 708 is also present.

[0087] In the present embodiment, the emitter will have a pre-determined wavelength suitable for a given application, which will not be tuned for absorbance in the eye-safety components. Accordingly, the photoacoustic signal 704 is not likely to be at a resonant frequency of the eye-safety components. Thus, photoacoustic signal 704 may be relatively small and the resulting gated photoacoustic signal 706 is similarly small.

[0088] As shown in FIG. 7, the gated photoacoustic signal 706 is delayed in time to the photoacoustic signal 704. This is solely a result of the speed of sound in the medium, and therefore it allows the parameters for the detection gate signal 710 to be easily determined. However, instead of using the detection gate signal 710 as shown in FIG. 7, a detection gate signal 710 that fully overlaps the photoacoustic signal 704 could be used.

[0089] By monitoring the photoacoustic signal 704 or the gated photoacoustic signal 706, it is possible to check the mechanical integrity of the eye-safety components. As sound waves are very sensitive to structural defects, it is possible to observe the status of the eye-safety components any time, while using the emitter.

[0090] In some embodiments, a second emitter may be provided solely for the purpose of generating the photoacoustic signal to be monitored. In this way, the second emitter could be tuned to the resonant frequency of the eye-safety components to make detection of the photoacoustic signal easier.

[0091] In experiments, an illuminator according to the present disclosure had an intensity of approximately 2 W using a current of around 3 A, which produced detectable signals representative of the mechanical integrity of the eye-safety components. For some applications, currents of up to 15 A may be employed, which would clearly provide detectable signals which could be monitored and used to trigger a shutdown of the powerful emitter if the integrity of the eye-safety component was detected.

[0092] Although the sensors may comprise standard microphones, a custom-made microelectromechanical system (MEMS) based microphone may be employed to achieve a sensitivity of up to 1-10V/Pa.

[0093] Although not shown, a phononic structure may be provided to improve a signal-to-noise ratio of the sound wave.

[0094] Thus, examples of the present disclosure provide a method and apparatus, which utilises the photoacoustic effect to probe the mechanical properties of eye-safety components for illuminators, to monitor the integrity of the eye-safety component and to perform a safety action such as a shutdown of the emitter if a change occurs.

[0095] Embodiments of the present disclosure can be employed in many different applications including world and front facing illuminators for 3D sensing (using e.g. time of flight (ToF), pattern or stereo approaches) or augmented reality, for example, in gaming, industrial, educational, automotive (e.g. for driver monitoring) and other industries.

LIST OF REFERENCE NUMERALS

[0096] 100 apparatus

[0097] 102 sensor

[0098] 104 processor

[0099] 106 illuminator

[0100] 108 emitter

[0101] 110 eye-safety component

[0102] 112 device

[0103] 200 method

[0104] 202 step 1

[0105] 204 step 2

[0106] 206 step 3

[0107] 208 step 4

[0108] 300 first (open) illuminator

[0109] 302 sensor

[0110] 304 substrate

[0111] 306 emitter

[0112] 308 diffuser

[0113] 310 glass window

[0114] 312 laser beam

[0115] 400 second (closed) illuminator

[0116] 402 sidewall

[0117] 500 third (further) illuminator

[0118] 600 fourth (another) illuminator

[0119] 602 connection

[0120] 700 signal diagram

[0121] 702 light signal intensity

[0122] 704 photoacoustic signal amplitude

[0123] 706 gated photoacoustic signal amplitude

[0124] 708 noise amplitude

[0125] 710 detection gate signal amplitude

[0126] The skilled person will understand that in the preceding description and appended claims, positional terms such as ‘above’, ‘along’, ‘side’, etc. are made with reference to conceptual illustrations, such as those shown in the appended drawings. These terms are used for ease of reference but are not intended to be of limiting nature. These terms are therefore to be understood as referring to an object when in an orientation as shown in the accompanying drawings.

[0127] Although the disclosure has been described in terms of preferred embodiments as set forth above, it should be understood that these embodiments are illustrative only and that the claims are not limited to those embodiments. Those skilled in the art will be able to make modifications and alternatives in view of the disclosure, which are contemplated as falling within the scope of the appended claims. Each feature disclosed or illustrated in the present specification may be incorporated in any embodiments, whether alone or in any appropriate combination with any other feature disclosed or illustrated herein.

REFERENCES

[0128] Further background information relating to the present disclosure is referenced below.

[0129] 1. Applications of photoacoustic sensing techniques, A. C. Tam, Reviews of Modern Physics, Vol 58, No. 2, p. 381-431 (1986)

[0130] 2. Optimized Capacitive MEMS Microphone for Photoacoustic Spectroscopy (PAS) Applications, 10.1117/12.597136, Pedersen et al. (2005).

[0131] 3. https://phys. org/news/2019-01-technology-lasers-transm it-audible-messages. html

[0132] 4. Progress in Photothermal and Acoustic Science and Technology, Life and Earth Sciences, A. Mandelis and P. Hess, SPIE (1997).

[0133] 5. Surface crack detection with low-cost photoacoustic imaging system, https://doi.org/10.14716/ijtech.v9i1.1506