FLEXIBLY ROLLING METAL STRIP MATERIAL
20220410234 · 2022-12-29
Inventors
Cpc classification
B21B1/24
PERFORMING OPERATIONS; TRANSPORTING
B21B37/26
PERFORMING OPERATIONS; TRANSPORTING
B21B2015/0028
PERFORMING OPERATIONS; TRANSPORTING
B21C47/3458
PERFORMING OPERATIONS; TRANSPORTING
B21B38/06
PERFORMING OPERATIONS; TRANSPORTING
B21C47/003
PERFORMING OPERATIONS; TRANSPORTING
B21B37/58
PERFORMING OPERATIONS; TRANSPORTING
B21B37/48
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An apparatus for processing metallic strip material comprises a feeder for feeding strip material; a strip drive with at least one controllable traction drive with a carrier and a motor, a drivable traction loop and a press assembly, wherein the power of the motor and the pressing force of the press assembly are variably controllable; a roller assembly for flexible rolling; a measuring device for measuring a physical parameter of a component acting on the strip material; wherein the driving power of the motor is controllable on the basis of the physical parameter measured by the measuring device.
Claims
1.-20. (canceled)
21. An apparatus for processing metal strip material, comprising: a feeder; a strip driver which has at least one controllable traction drive with at least one motor and a traction loop rotatably drivable by the motor, and a press assembly arranged to press the traction loop against the strip material, wherein a driving force is transmittable from the traction loop, under frictional contact with the strip material, to the strip material; a plurality of rollers arranged to produce a variable sheet thickness in the strip material over the length of the strip material by varying a roll gap; a measuring device arranged to measure a physical variable acting on the strip material; wherein the at least one traction drive is fixed in longitudinal direction of the strip material; and wherein a drive torque of the motor is controllable based on the physical variable measured by the measuring device, wherein, by changing the drive torque of the motor, the driving force from the traction drive acting on the strip material is variably adjustable.
22. The apparatus according to claim 21, wherein the measuring device is a tension measuring device which is arranged between the strip drive and the rollers in order to measure, as a physical variable, an infeed tensile force acting on the strip material.
23. The apparatus according to claim 21, wherein the measuring device is a force measuring device which is arranged on one of the rollers in order to measure, as a physical variable, a rolling force of the rollers acting on the strip material.
24. The apparatus according to claim 21, wherein the measuring device is a position measuring device which is arranged on a setting unit of the rollers in order to measure as a physical variable a setting position of a roller acting on the strip material.
25. The apparatus according to claim 22, wherein a second strip driver is arranged downstream of the rollers in the direction of movement of the strip material, with the second strip driver having at least one second controllable traction drive with a motor, a second traction loop that is rotatably drivable by the motor, and a second press assembly for pressing the second traction loop against the strip material; wherein a second tension measuring device is arranged between the rollers and the second strip driver to measure the outfeed tensile force acting on the strip material on the outfeed side, wherein the drive power of the motor of the second strip driver is variably controlled on the basis of the outfeed tensile force measured by the second tension measuring device.
26. The apparatus according to claim 25, wherein, for at least one of the first and second strip drives, the pressure of the respective press assembly is variably controlled on the basis of the tensile force measured by respective first or second tension measuring device.
27. The apparatus according to claim 21, wherein a strip buffer is provided in which the strip material is storable as it passes between a buffer inlet and a buffer outlet.
28. The apparatus according to claim 27, wherein the strip buffer includes a vertical buffer, a horizontal buffer, or a loop buffer.
29. The apparatus according to claim 21, wherein the motor is a hydraulic motor or an electric motor.
30. The apparatus according to claim 21, wherein the strip drive is configured to generate tensile forces of at least 1 N/mm.sup.2 and of less than 120 N/mm.sup.2 with respect to the cross-sectional area of the strip material; wherein, when a strip material made of steel is used, the strip drive is configured to generate tensile forces of at least 50 N/mm.sup.2 with respect to the cross-sectional area of the strip material.
31. The apparatus according to claim 21, wherein the strip drive is configured to accelerate and decelerate the strip material at a rate of at least 3 m/sec.sup.2.
32. The apparatus according to claim 21, wherein the strip drive comprises two traction drives, with the two traction drives each having a drivable first axle which is rotatably drivable by the motor to transmit a drive torque to the respective traction loop and a second axle which is rotatably driven by the respective traction loop.
33. The apparatus according to claim 21, wherein two controllable traction drives are provided, between which the strip material is passed through with frictional contact, so that the strip material during operation of the traction drives is moved in a direction of movement of traction loop sections in contact with the strip material, wherein the respective press assembly exerts pressure on the respective traction loop towards the strip material.
34. The apparatus according to claim 21, wherein a strip cleaner is arranged between the feeder and the strip drive.
35. The apparatus according to claim 25, wherein the second strip drive is supported against a stationary component at least by a spring, wherein the power of the motor of the second strip drive can be kept constant.
36. A method of processing metal strip material comprising: driving the strip material by a strip drive, wherein the strip material is uncoiled from a feeder and fed to downstream rollers for flexible rolling, wherein the strip drive includes at least one controllable traction loop which is rotatably drivable by a motor, and a press assembly arranged to press the traction loop against the strip material; sensing a physical value acting on the strip material by a measuring device arranged on the rollers for flexible rolling or its periphery; wherein the at least one traction loop is fixed stationarily in the longitudinal direction of the strip material to a stationary part, and wherein the drive torque of the motor is controlled as a function of the physical value measured by the measuring device, with the drive force acting on the strip material by the traction loop being varied by changing the drive torque of the motor.
37. The method according to claim 36, wherein a tension measuring device is used as the measuring device in order to measure an infeed tensile force acting on the strip material as a physical value.
38. The method according to claim 36, wherein a force measuring device is used to measure, as a physical value, a rolling force of the rollers acting on the strip material, or that a position measuring device is used to measure as a physical value a setting position of a roll acting on the strip material.
39. The method according to claim 36, wherein a pressing force of the press assembly is controlled in dependence on the physical value determined by the measuring device, wherein the drive power of the motor and the pressing force of the press assembly are controlled in such a way that the driving force acting on the strip material by the strip drive is controlled dynamically between 1 and 120 N/mm.sup.2 with respect to the cross-section of the strip material.
40. The method according to claim 36, further comprising: driving the strip material by a second strip drive which is arranged downstream of the rollers in the direction of movement of the strip material, with the second strip drive comprising at least one second controllable traction drive with a motor, a traction loop drivable by the motor, and a press assembly for pressing the traction loop against the strip material; sensing a run-out tensile force acting on the strip material by a second tension measuring device arranged between the rollers and the second strip drive; and setting the drive power of the motor of the second strip drive to a constant value and controlling the pressing force of the press assembly of the second strip drive depending on the run-out tensile force measured by the second tension measuring device.
Description
DESCRIPTION
[0040]
[0041] The feeder 3 can be any unit that provides and/or feeds the strip material 4 for the further process steps. For example, a coiler, in particular a lightweight coiler, can be used, which can be designed to essentially carry the coil and apply a winding tension required for the subsequent processes, which in particular can be less than 10 N/mm.sup.2, but does not have to apply winding tensions exceeding this.
[0042] An optional downstream strip processing unit 8 can be integrated into the apparatus according to technical requirements. For example, a cleaning unit and/or a welding unit for longitudinal or transverse welding of two fed coils can be provided as an additional strip processing unit.
[0043] Furthermore, a strip buffer 9 can optionally be provided between the feeder 3 and the rolling unit 6, which is designed to temporarily store sections of the strip material 4 as it passes between a buffer inlet and a buffer outlet and thus compensate for speed variations during the transport of the strip material 4. The strip buffer 9 is designed as a vertical buffer, although other embodiments are also possible.
[0044] The strip drive 5 comprises several functional units, which in particular cooperate in pairs, namely a first and a second traction drive unit 10, 10′, as well as a first and a second pressure unit 11, 11′. The two press assemblies 11, 11′ can be configured to act on an associated one or jointly on both traction drive units 10, 10′. A control unit 12 is also provided for controlling process parameters influencing the transport, in particular the advance speed v3 and/or the tensile force F3, F4 of the strip material 4. It is understood that also just one traction drive unit and/or press assembly can be provided.
[0045] The traction drive units 10, 10′ each have a motor 13, 13′ and an endless traction mechanism 14, 14′ which can be driven by the motor. The motor 13, 13′ can be drivingly connected to a drive wheel 15, 15′, which transmits a driving power of the motor to the traction mechanism 14, 14′. The traction mechanism may be designed as a chain or a toothed belt. The traction drive unit 10, 10′ can have a return wheel 16, 16′ at the opposite end to the drive wheel 15, 15′. By means of the associated press assembly 11, 11′, the respective traction drive unit 10, 10′ and, respectively, the associated traction mechanism 14, 14′ is pressed against the strip material 4. When using a press assembly acting jointly on the strip material, the two traction drive units 10, 10′ can be moved against each other in the transverse direction of the strip material 4. The drive power of the motor 13, 13′ and/or the contact pressure force of the pressure unit 11, 11′ is variably adjustable during operation, so that a drive force acting on the strip material 4 by the traction mechanism 14, 14′ under frictional contact is variably adjustable. The driving power of the motor 13, 13′ is used in particular on the basis of the determined tensile force F4 at the inlet of the roll unit 6, wherein it is understood that further input variables, such as the strip speed and/or the roll gap position, can be used.
[0046] The traction drive units 10, 10′ are held stationary in the longitudinal direction of the strip material 4. A carrier 17 is provided on which a drive wheel 15, 15′ and a return wheel 16, 16′ of the traction drive unit are each, at a distance from each other, rotatably supported about axes of rotation A15, A16. Alternatively, the traction drive units 10, 10′ can each be arranged as a whole on the carrier 17 so as to be fixed in the longitudinal direction and vertically adjustable in the transverse direction. The carrier 17 can be a framework, for example. The carrier 17 can be set up and/or fixed in a stationary manner on a part of the building, in particular by respective supports 33, 33′. The drive wheels 15, 15′ can be rotatably driven by the associated motor 13, 13′ and transmit torque introduced by the motor to the respective traction mechanism 14, 14′. Suitable form-engaging means can be provided on the drive wheel 15, 15′ for this purpose, which form-lockingly engage in opposing form-engaging means of the traction mechanism 14, 14′. The press assemblies 11, 11′ can also be mounted on or supported against the carrier 17. A carrier 17 is provided for both traction drive units 10, 10′ and press assemblies 11, 11′, wherein a design with separate carriers for the upper and lower units is also possible.
[0047] The motor(s) 13, 13′ can, for example, be configured as a hydraulic motor or electric motor, in particular as a torque motor. The motors 13, 13′ are preferably designed to generate high torques and are highly dynamically controllable. In particular, the motors 13, 13′, but also the drive components downstream in the power path, are designed and/or configured in such a way that the strip material 4 can be accelerated or decelerated with at least 3 m/sec.sup.2. For an even feed and/or an even force application on the upper and lower side of the strip material 4, the first motor 13 for driving the first traction mechanism 14 and the second motor 13′ for driving the second traction mechanism 14′ are operated synchronously in particular, so that the two traction mechanism 14, 14′ are moved with the same rotational speed v14, v14′.
[0048] The strip drive 5 and its components, respectively, are in particular configured such that tensile forces of at least 1 N/mm.sup.2, preferably at least 10 N/mm.sup.2 and/or less than 120 N/mm.sup.2 in relation to the cross-sectional area of the strip material 4 can be generated and/or transmitted to the strip material. One or two motors 13, 13′ can be provided for driving the first drive wheel and the first axle, respectively. If two motors are used, they can be controlled independently of each other so that one of the two motors can be driven permanently and the other can be switched on as required.
[0049] The traction mechanisms 14, 14′ each comprise a plurality of interconnected traction mechanism members. Each traction member can have one or more friction elements 18, 18′, which are configured to come into frictional contact with the strip material 4 upon rotary movement of the traction mechanisms 14, 14′, and to move the strip material 4, which is thus clamped between the two opposing traction assemblies, in the feed direction R. The friction elements 18, 18′ are designed and/or adapted to the material of the strip material in such a way that static friction is generated between the friction element and the strip material 4. For transporting a strip material 4 made of a metallic material, in particular steel, the friction lining can in particular contain metallic components such as copper, brass, iron, grey cast iron, in each case as powder or fibres, mineral fibres and/or sulphides of iron, copper, antimony, zinc, tin, molybdenum and/or components made of plastic, which can be embedded in a carrier material, in particular rubber.
[0050] The traction mechanism sections 19, 19′, which are each in frictional contact with the strip material 4, are each acted upon by an associated pressure unit 11, 11′ with a contact pressure force F11, F11′ in the direction of the strip material 4, i.e. in the normal direction of the strip material. It can be seen that the two press assemblies 11, 11′ are arranged in such a way that the pressing forces F11, F11′ are directed towards each other. The strength of the contact pressure can be variably adjusted so that the frictional forces between the friction elements 18, 18′ and the strip material 4, which depend on the normal force, can be changed accordingly.
[0051] The press assemblies 11, 11′ can each have several roller elements 20, 20′ which are rotatably mounted on a carrier plate 18, 18′. The roller elements 20, 20′ act on a side of the traction members facing away from the strip material 4 and apply pressure to them in the direction of the strip material 4. The contact pressure forces F11, F11′ are generated by an actuator (not shown), for example by a hydraulic machine. The actuator is connected in control terms to the electronic control unit, with which the transport process is controlled. In particular, it is provided that the magnitude of the contact pressure forces F11, F11′ can be variably adjusted between a maximum value and a minimum value as required by the control unit. The two press assemblies 11, 11′ can be acted upon directly against each other by one or more actuators, which are each supported on both press assemblies. Alternatively, a separate actuator can be provided for each press assembly, which is supported on a stationary component.
[0052] The tension measuring device 7 is provided behind the strip drive 5 and is designed to measure the tensile forces F4 acting on the strip material 4 between the strip drive 5 and the roller assembly 6. The tension measuring device 7 can also be arranged at another suitable location, for example in the strip drive 5. The measured tensile forces F4 serve as an input variable for controlling the drive power of the motors 13, 13′ of the strip drive 5, wherein it is understood that other input variables can be added.
[0053] In the processing direction behind the tension measuring device 7, the rolling unit 6 is provided for flexible rolling. During flexible rolling, the strip material 4, which has a substantially constant sheet thickness over its length before flexible rolling, is rolled by rolls (or rollers) 21, 21′ in such a way that it is given a variable sheet thickness over its length along the rolling direction. The work rolls 21, 21′ are supported by back-up rolls (or rollers) 22, 22′. In this process, a rolling force F6 is exerted on the strip material 4 by the roller assembly 6, wherein the work rolls 21, 21′ are supported by the back-up rolls with a supporting force which can correspond to the rolling force. During rolling, the process is monitored and controlled, wherein data obtained from a strip thickness measurement 23 can be used as an input signal to control the rolls 21, 21′. After flexible rolling, the strip material 4 has different thicknesses in the rolling direction. Thereby, starting from the substrate with uniform thickness over the length, the strip material can be rolled out with rolling degrees from 3% to over 40%, in particular in partial sections also over 50%. The initial thickness of the substrate can, for example, be between 0.7 mm and 4.0 mm without being limited thereto. The flexibly rolled material has correspondingly thickness-reduced thicker and thinner strip sections, which are produced according to a predetermined target thickness profile.
[0054] An advantage of the apparatus 2 is that by means of the strip drive 5 with traction drive units 10, 10′ and controlled drive power Ml, M2 of the motors 13, 13′ and/or variable drive torque, a very compact arrangement is provided for generating the variable counter traction force required for flexible rolling. This results in a relatively short overall size of the system, independent of any downstream processes. Furthermore, the strip drive 5, by directly controlling the drive power via rapid acceleration or deceleration, enables the setting of a constant rolling tensile force F4 at the inlet side of the rolling unit 4. This is important in flexible rolling insofar as the change in thickness of the strip material technically results in a cyclical strip accumulation. Without further countermeasures, such a strip accumulation at the inlet side of the flexible roller assembly 6 would lead to a reduction of the strip tension. However, by continuously measuring the tensile forces F4 and correspondingly regulating the drive power of the motors 13, 13′, i.e. accelerating or braking as required, the tensile force acting on the strip material 4 is kept constant.
[0055] With the apparatus 2, the method for processing metallic strip material can be carried out with the steps: driving the strip material by the strip drive 5, the strip material 4 being uncoiled from the feeder 3 and fed to the downstream roller assembly 6 for flexible rolling; sensing a physical variable F4, F6 of an apparatus component acting on the strip material 4 by a suitable measuring device 7; and controlling the drive power of the motor or motors 13, 13′ of the strip drive 5 as a function of the determined physical variable F4, F6.
[0056]
[0057] A special feature of the present embodiment according to
[0058] A tension measuring device 7′ can be arranged behind the flexible roller assembly 6, i.e. between the roller assembly and the strip drive 5′, in order to detect the outfeed tensile force F7 acting on the strip material 4 on the outfeed side. The drive power and/or the drive torque M3, M4 of the motors 13, 13′ of the downstream strip drive 5′ can be controlled in particular on the basis of the outfeed tensile force F7 determined by the tension measuring device 7′.
[0059] As in the above embodiment, the strip drive 5′ is stationary fixed to a stationary component, for example to a part of a building, which is shown schematically by the supports 33, 33′.
[0060] Behind the strip drive 5′, a strip buffer 9′ can optionally be provided, in which the strip material 4 can be temporarily accumulated as it passes through.
[0061] Behind the strip buffer 9′, a further processing unit 26 can be provided, for example a reel, a forming tool, in particular for producing tubes, and/or a cutting device for separating the strip material or a tube produced from it.
[0062] In the embodiments according to
[0063] As an alternative to the processes described according to
[0064] Another embodiment is shown schematically in
[0065] The present embodiment is characterised in that a first strip drive 5 is arranged in front of the flexible roller assembly 6 and a second strip drive 5′ is arranged behind the roller assembly 6. In detail, the apparatus 2 for processing metallic strip material according to
[0066] The first strip drive 5 may be as shown in
[0067]
[0068] A special feature of the present embodiment according to
[0069] Downstream of the flexible roller assembly 6, i.e. between the roller assembly and the strip drive 5′, a tension measuring device 7′ can be arranged in order to detect the outfeed tensile force F7 acting on the strip material 4 on the outfeed side. The drive power M3, M4 of the motors 13, 13′ of the downstream strip drive 5′ can be controlled in particular on the basis of the outfeed tensile force F7 determined by the tension measuring device 7′.
[0070] In the present embodiment, the strip drive 5′ can be moved along the strip material 4 to a limited extent. For this purpose, the strip drive 5′ is supported by spring arrangements 24, 24′ relative to a stationary component 25, 25′. The spring arrangements 24, 24′ enable the strip drive 5′ to move elastically in or, respectively, against the strip direction R, which is shown schematically by the arrows P, P′. A separate spring arrangement 24, 24′ is provided for each traction drive unit 10, 10′, one end of which is supported on a carrier 17, 17′ of the drive unit 10, 10′ and the other end of which is supported on the stationary component. Alternatively, only one spring system can be provided, which can, for example, be supported on a carrier of the strip drive 5′.
[0071] In the arrangement according to
[0072] Behind the strip drive 5′ with spring support, a buffer 9′ can optionally be provided, in which the strip material 4 can be temporarily stored as it passes through.
[0073] Behind the strip buffer 9′, a further processing unit 26 can be provided, for example a reel, a forming tool, in particular for producing tubes, and/or a cutting device for separating the strip material and/or a tube produced therefrom.
[0074] In a further embodiment, the system according to
[0075] In
[0076] The traction drive units 10, 10′ are mounted on the carrier 17 so as to be stationary in the longitudinal direction R of the strip material 4 and movable in the transverse direction H to the strip material. The carrier 17 is designed as a scaffold or frame which is set up stationary on a part of the building. The traction drive units 10, 10′ each have a carrier 34, 34′ on which the respective drive wheel 15, 15′, return wheel 16, 16′, traction mechanism 14, 14′ and motor 15, 15′ are mounted and accordingly form a unit. The drive wheels 15, 15′ are rotatably drivable by the associated motor 13, 13′ and transmit torque introduced by the motor to the respective traction mechanism 14, 14′. The press assemblies 11, 11′ are also mounted on or supported against the carrier 17. In the present embodiment, a press assembly 11, 11′ is provided on each side of the carrier 17, which can jointly load the traction drive units 10, 10′ towards or away from each other. For this purpose, each of the two press assemblies 11, 11′ engages the upper carrier 34 on the one hand and the lower carrier 34′ on the other hand in order to be able to press them against each other in vertical direction H and thus to be able to exert a pressing force F1, F2 on the strip material 4 passed between the traction drive units 10, 10′. The carriers 34, 34′ are each height-adjustable, i.e. in the transverse direction H, guided in the frame 17 and fixed in the longitudinal direction L in the frame. The forces F1, F2 acting between the carriers 34, 34′ correspond to each other. The press assemblies 11, 11′ can be linear drives, in particular hydraulic piston-cylinder units.
[0077]
[0078]
[0079] The strip buffers 9 shown in
LIST OF REFERENCE SIGNS
[0080] 2 apparatus [0081] 3 feeder [0082] 4 strip material [0083] 5 strip drive [0084] 6 roll device [0085] 7, 7′ tension measuring device [0086] 8 strip processing unit [0087] 9 buffer [0088] 10, 10′ traction drive unit [0089] 11, 11′ press-on unit [0090] 12 control unit [0091] 13, 13′ motor [0092] 14, 14′ traction loop [0093] 15, 15 drive wheel [0094] 16, 16′ return wheel [0095] 17 carrier [0096] 18, 18′ friction element [0097] 19, 19′ traction loop sections [0098] 20, 20′ roller element [0099] 21, 21′ work roll [0100] 22, 22′ back-up roll [0101] 23, 23′ thickness measuring unit [0102] 24, 24′ spring [0103] 25, 25′ component [0104] 26 machining unit [0105] 27, 27′ strip driver [0106] 28, 28′ roller [0107] 29, 29′ squeeze unit [0108] 30, 30′ rollers [0109] 31 infeed roller [0110] 32 outfeed roller [0111] 33 support [0112] 34, 34′ support element [0113] 35 force measuring device [0114] 36 position measuring device [0115] A axis [0116] F power [0117] H transverse direction [0118] L longitudinal direction [0119] M drive torque [0120] P arrow [0121] R feed direction [0122] s position