SPRING-LOADED TERMINAL FOR CONDUCTOR
20220416449 · 2022-12-29
Inventors
- Stephan FEHLING (Lage, DE)
- Walter HANNING (Detmold, DE)
- Michael HERRMANN (Detmold, DE)
- Heike SCHMIDTPOTT (Bad Salzuflen, DE)
- Andreas RUTZ (Bielefeld, DE)
- Michael LENSCHEN (Detmold, DE)
- Karlo STJEPANOVIC (Bielefeld, DE)
Cpc classification
H01R13/193
ELECTRICITY
International classification
Abstract
A spring-loaded terminal is designed as a direct plug-in terminal for connecting a conductor. The terminal includes a busbar for contacting the conductor, a clamping spring for retaining the electrical conductor in the terminal, and a retaining spring for latching the clamping spring in an open position so that the conductor can be inserted into a contact area. The clamping spring has a pivotable clamping leg and a clamping edge. The retaining spring has a pivotable pivoting leg having at least one retaining device as a first latching device. The clamping leg has a corresponding latching device cooperating with the retaining device of the pivoting leg in a latching state of the clamping leg. The clamping leg is adjustable from the latching state by displacing the electrical conductor into a clamping state in which the clamping leg is unlatched from the retaining device and presses the electrical conductor with the clamping edge of the clamping leg against the busbar. The latching device of the clamping leg is spaced from the clamping edge of the clamping leg.
Claims
1-36. (canceled)
37. A spring-loaded terminal of a plug-in type for connecting a conductor, comprising (a) a busbar for contacting the electrical conductor; (b) a clamping spring which retains the electrical conductor in the terminal, said clamping spring having a pivotable clamping leg which is pivotable in a pivoting direction and having a clamping edge; (c) a retaining spring including a pivoting leg which retains the clamping spring in a latching state in an open position so that the conductor can be inserted into a contact area in a sliding direction, said pivoting leg including at least one retaining device and said clamping leg including a latching device which cooperates with said retaining device in the latching state of said clamping leg, said clamping leg being adjustable from the latching state into a clamping state in which said clamping leg is released from said retaining device and presses the conductor with said clamping edge of said clamping leg against said busbar, said latching device of said clamping leg being spaced from said clamping edge of said clamping leg.
38. A spring-loaded terminal according to claim 37, and further comprising a restoring device for pivoting said clamping leg from the clamping state to the latching state by displacing the restoring device against the pivoting direction.
39. A spring-loaded terminal as defined in claim 37, wherein said retaining device of the pivoting leg is not directly latched to said clamping edge of said clamping leg.
40. A spring-loaded terminal according to claim 37, wherein said latching device of said clamping leg is formed on said clamping leg at a distance greater than 1 mm from said clamping edge.
41. A spring-loaded terminal according to claim 37, wherein said clamping spring is formed one of individually and separately with said retaining spring.
42. A spring-loaded terminal according to claim 37, wherein said retaining device and said latching device have at least one corresponding chamfer.
43. A spring-loaded terminal according to claim 37, wherein said clamping spring has a support leg with which it is supported on a corresponding abutment and said retaining spring has a pressure surface.
44. A spring-loaded terminal according to claim 37, wherein said retaining device is formed as an integral flared tab of said pivoting leg.
45. A spring-loaded terminal according to claim 43, wherein said pivoting leg has an angular design.
46. A spring-loaded terminal according to claim 44, wherein said pressure surface adjoins a first leg of said pivoting leg.
47. A spring-loaded terminal according to claim 45, wherein said retaining device is designed as a latching edge arranged on a second leg said angular pivoting leg.
48. A spring-loaded terminal according to claim 37, wherein said retaining device of said pivoting leg comprises at least one hook formed integrally with said pivoting leg.
49. A spring-loaded terminal according to claim 48, wherein said retaining device of said pivoting leg comprises two hooks.
50. A spring-loaded terminal according to claim 48, wherein each hook is cut out and bent from said pivoting leg to engage behind a corresponding edge on said clamping leg, said corresponding edge being arranged at a distance from said clamping edge in a recess of said clamping leg.
51. A spring-loaded terminal according to claim 48, wherein each hook has a long leg and a short leg.
52. A spring-loaded terminal according to claim 51, wherein an angle β between said hook long leg and said short hook leg is 90° to 100°.
53. A spring-loaded terminal according to claim 37, wherein said retaining device of said pivoting leg comprises a web of said pivoting leg.
54. A spring-loaded terminal according to claim 37, wherein said pivoting leg has an angle y of 50° to 70° relative to said support leg.
55. A spring-loaded terminal according to claim 37, wherein said pivoting leg includes a first downwardly bent leg and a second, upwardly bent leg which are integrally connected to one another by a bend.
56. A spring-loaded terminal according to claim 37, wherein said pivoting leg contains an opening in which said clamping leg engages in the latching state of said clamping leg.
57. A spring-loaded terminal according to claim 56, wherein said opening has a constriction.
58. A spring-loaded terminal according to claim 57, wherein said clamping leg has a waist portion geometrically corresponding to said constriction, whereby said clamping leg can move freely through said opening.
59. A spring-loaded terminal according to claim 48, wherein said at least one hook has at least one chamfer at a free end.
60. A spring-loaded terminal according to claim 37, wherein said latching device is formed as a recess formed in said clamping leg.
61. A spring-loaded terminal according to claim 37, wherein said clamping spring and said retaining spring are formed from a rectangular blank of constant width.
62. A spring-loaded terminal according to claim 37, wherein said latching device is formed integrally with said clamping leg.
63. A spring-loaded terminal according to claim 62, wherein said latching device is flared from said clamping leg.
64. A spring-loaded terminal according to claim 37, wherein said latching device of said clamping leg is designed as a tab.
65. A spring-loaded terminal according to claim 43, wherein said support leg is guided to said busbar.
66. A spring-loaded terminal according to claim 37, wherein said pivoting leg contains a cutout which is defined by said retaining device of said pivoting leg.
67. A spring-loaded terminal according to claim 38, wherein said restoring device is arranged between said clamping spring and the conductor in the latching state and is displaceable in and against the sliding direction.
68. A spring-loaded terminal according to claim 37, and further comprising a leaf spring which supports said retaining spring.
69. A spring-loaded terminal according to claim 37, wherein said pressure surface has a bead-like depression.
70. A spring-loaded terminal according to claim 37, and further comprising a stop element arranged on said retaining spring, said pressure surface being arranged on said stop element.
71. A spring-loaded terminal according to claim 70, wherein said pressure surface has a bead-like depression.
72. A terminal block having at least one spring-loaded terminal according to claim 37.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0048] The invention is described in more detail below with reference to the accompanying drawings, wherein:
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DETAILED DESCRIPTION
[0066]
[0067] The spring-loaded terminal 1 has a busbar 2 for contacting an electrical conductor 6. The busbar 2 can be L-shaped. However, it can also be part of a multiwalled clamping cage 20 as shown in
[0068] U-shaped in plan view so that a conductor end can be inserted into the cross-section of the U and can also have a lower transverse wall.
[0069] The spring-loaded terminal 1 then has a clamping spring 3 acting as a compression spring, which is provided for clamping the electrical conductor 6 in the spring-loaded terminal 1, whereby the electrical conductor 6 permanently makes electrically conductive contact with the busbar 2. The clamping spring 3 thus serves to press the conductor 6 against the busbar 2.
[0070] In addition to the clamping spring, a retaining spring 4 is provided. This serves to latch a part of the clamping spring 3, namely a clamping leg 32, in an open position so that the conductor 6 can be inserted into an insertion opening 11 of the spring-loaded terminal 1 up to a contacting area when the clamping spring is open and tensioned.
[0071] The clamping spring 3 can be made in one piece with the retaining spring 4. However, the retaining spring 4 can also be manufactured separately from the clamping spring 3. The retaining spring 4 can then be connected to the clamping spring 3.
[0072] Preferably, the “clamping spring arrangement” according to
[0073] The busbar 2 and the clamping spring 3 are arranged in the terminal housing 12, which is preferably made of an electrically insulating material, in particular a plastic. An insertion opening 11 is provided in the terminal housing 12 for inserting the electrical conductor 6.
[0074] The illustrated electrical conductor 6 has an electrically insulating sheath 62 stripped above an open end 63 of the electrical conductor 6, so that a core 61 of the electrical conductor 6 is visible.
[0075] The clamping spring 3 has a clamping leg 32 which can be pivoted about a pivot axis 8 in and against a pivoting direction 81, and a support leg 31 with which it is supported in a simple and secure manner on a corresponding abutment, in particular when the clamping leg 32 is pivoted. This abutment can be designed as a support leg 21. This can be integrally formed on the busbar 2 or bent out of it. However, in other embodiments (not shown), the support leg 31 can also be supported in other ways, such as directly in the terminal housing 12.
[0076] Here, the support leg 31 has a centrally arranged retaining tab 311. This can be bent out of the retaining limb 31. The retaining tab 311 is supported on the abutment, on a corresponding support, here an abutment leg 21.
[0077] Preferably, the support leg 31 and the clamping leg 32 of the clamping spring 3 are connected to each other via a bend 30. This bend 30 can be engaged by a support contour 14 of the terminal housing 12, which contains the axis of rotation 8 and which can also serve as a movement limitation for the clamping leg 32. The clamping spring 3 has an overall approximately V-shaped configuration.
[0078] Two connecting legs 312a, 312b extend to the side of the retaining tab 311 and serve as connecting devices to the retaining spring 4, which is integrally connected to the clamping spring 3. However, the retaining spring 4 could also be attached to the clamping spring, for example to the support leg 31 as a separately manufactured component, thus attached to the support leg 31.
[0079] The connecting legs 312a, 312b form an angular, in particular approximately right-angled, bend to the retaining spring 4.
[0080] The retaining spring 4 then has a pivoting leg 41. This pivoting leg 41 can be bent in itself—in particular to increase its strength. It can also have a pressure surface 42 at a free end, on which the conductor end meets when it is inserted in a conductor insertion direction 7, so that the conductor end can move the pivoting leg 41.
[0081] In this respect, the pivoting leg 41 is designed to pivot resiliently relative to the clamping spring 3, in particular relative to its support leg 31. The pivoting leg 31 can be connected to or formed onto the two connecting legs 312a, 312b, or is integrally formed onto them.
[0082] The retaining spring 4 or its pivoting leg 41 is pivotable about a second pivot axis 9 in and against a second pivoting direction 91. In order to be able to pivot the clamping leg 32 in the second pivoting direction 91, the retaining spring 4 includes the pressure surface 42 with which the pivoting leg can be pivoted.
[0083] The pressure surface 42 can be arranged transversely to a conductor insertion direction or sliding direction 7. By exerting pressure with the respective conductor end of a conductor to be inserted on the pressure surface 42, the retaining spring 4 can be pivoted in the second pivoting direction 91. The pressure surface 42 adjoins a first, downwardly curved leg 411 of the pivoting leg 41.
[0084] One or more retaining devices 412—preferably provided in one piece on the pivoting leg 41, in particular integrally formed—are formed on the pivoting leg 41. The retaining devices 412 are preferably two latching edges arranged approximately at the end of a second, upwardly bent leg 413 of the angular pivoting leg 41. The first, downwardly bent leg 411 and the second, upwardly bent leg 413 are integrally connected to each other by a bend 414.
[0085] The clamping leg 32 of the clamping spring 3 has at least one or more latching devices 322. This one or more—here two—latching devices are formed at a distance from a clamping edge 321—approximately halfway along the longitudinal extension of the clamping leg. The one or more latching devices are configured to be latched to the retaining devices 412 of the pivoting leg 41 of the retaining spring 4, which in turn allows the clamping leg to be latched in an open position (referred to as the latching state). The latching devices 322 are preferably formed at a distance of more than 1 mm, in particular more than 2 mm, from the clamping edge 321, so that the latter cannot be damaged when the terminal is connected to or disconnected from a conductor. The latching devices 322 are not in an operative relationship with the clamping edge 321, i.e., they cannot be latched to the latter, so that they cannot damage the clamping edge in use. Rather, the latching devices 322 are in operative connection with the retaining devices 412, so that the clamping edge is not latched.
[0086] The latching devices 322 may be integrally formed with the clamping leg 32. They may protrude from the clamping leg 32 or be formed therein as a recess or step. They form a latching connection with the retaining devices 412 of the pivoting leg 41 of the retaining spring 4 in the latching state of the clamping leg 32. In this way, the clamping spring 3 can be locked in an open position from which it is released when the conductor is inserted.
[0087] Here, the pivoting leg 41 has an opening 415 in the region of the second, upwardly bent leg 413, i.e. in extension of the connecting legs 31a, 31b, the bend 414 and the first downwardly bent leg 411, into which the clamping leg 32 can enter in the latching state of the clamping leg 32. The opening 415 has a constriction 416 in the region of the retaining devices 412 and the bend 414. In this way, a compact design is provided.
[0088] Accordingly, the clamping leg 32 has a geometrically corresponding waist 323, which directly adjoins the latching edges 322 (see also
[0089] When the retaining spring 4 pivots about the second pivot axis 9, it pivots the retaining devices 412 against the restoring force of the pivoting leg 41. This changes the position of the retaining devices 412 until the clamping leg 32 of the clamping spring 3 is disengaged.
[0090] A clearance 13 is formed between the clamping spring 3 and the busbar 2, into which the electrical conductor 6 can be inserted in a freely displaceable manner in and against the sliding direction 7 in the latching state of the clamping leg 32.
[0091] When the electrical conductor 6 inserted into the spring-loaded terminal 1 is moved in the sliding direction 7, the free or open end 63 of the electrical conductor 6 comes into contact with the pressure surface 42. This state is shown in
[0092] As the conductor 6 is pushed further in the pushing direction 7, it presses on the pressure surface 42, causing the pivoting leg 41 to pivot in the second pivoting direction 91. In the process, the clamping leg 32 is disengaged from the retaining devices 412 and pivoted in the pivoting direction 81 into a clamping state, as shown in
[0093] The spring-loaded terminal 1 can also have a restoring device 5. The restoring device 5 is displaceable in and against the sliding direction 7. It is provided for pivoting back the clamping leg 32 of the clamping spring 3 against the pivoting direction 81. In this case, the clamping leg 32 can be pivoted back from the clamping state to the latching state by displacing the restoring device 5 against the pivoting direction 7, so that the latching devices 322 of the clamping leg 32 of the clamping spring 3 latches again with the retaining devices 412 of the pivoting leg 41 of the retaining spring 4. Then an electrical conductor 6 previously jammed in the spring-loaded terminal 1 in the clamping state can be removed from the spring-loaded terminal 1 in the latching state again.
[0094] In the embodiment shown here, the restoring device 5 in the latching state shown in
[0095] For actuating the restoring device 5, the latter can have an actuating groove which simplifies actuation with a tool such as a screwdriver. In addition, the restoring device 5 is clamped between the clamping leg 32 and the terminal housing 12 in the clamping state, so that it does not detach from the terminal housing 12.
[0096]
[0097]
[0098] Release of the electrical conductor 6 is possible by displacing the restoring device 5 starting from this clamping state in the sliding direction 7 until the latching devices 322 of the clamping leg 32 of the clamping spring 3 latches again with the retaining devices 412 of the pivoting leg 41 of the retaining spring 4 in the latching state.
[0099]
[0100] Each terminal block 100 may have one or more spring-loaded terminals 1, each of which may be connected by a continuous busbar 102.
[0101]
[0102]
[0103] As modified relative to the embodiment of the clamping spring 3 according to
[0104] The clamping spring 3 in turn has a clamping leg 32 that can be pivoted about a pivot axis 8 in a pivoting direction 81, as well as a retaining leg 31 with which it can be supported in a simple and secure manner on a corresponding abutment leg 21, in particular when the clamping leg 32 is pivoted. The support leg 31 has a central retaining tab 311 which is bent out of the leg 31. The retaining tab 311 is supported on the corresponding support device, in this case the abutment leg 21. However, in other embodiments (not shown), the support leg 31 may also be supported in other ways, such as directly in the terminal housing 12.
[0105] Preferably, the support leg 31 and the clamping leg 32 are connected to each other via a bend 30. A support contour 14 of the terminal housing 12 engages in this bend 30, which contains the axis of rotation 8 and which also serves as a movement limitation.
[0106] The spring-loaded terminal 1 has a separately manufactured retaining spring 4, which is pivotably mounted on the terminal housing 12. The retaining spring 4 has a pressure surface 42. By applying pressure to the pressure surface 42, the retaining spring 3 can be pivoted in the second pivoting direction 91. The retaining spring 4 further includes a pivoting leg 41. A retaining device 412 integrally formed on the pivoting leg 41 is arranged on the pivoting leg 41. Here, the retaining device 412 is a latching hook arranged approximately centrally on the pivoting leg 41.
[0107] The clamping leg 32 of the clamping spring 3 has, at a distance from its clamping edge 321—here approximately halfway along its length—a geometrically corresponding latching device 322 to the retaining device 412, which is in operative connection with the retaining device 412 of the pivoting leg 41 of the retaining spring 4 in a latching state of the clamping leg 32. The latching device 322 is designed here on the symmetry line of the clamping leg 32 as a recess or step formed in the clamping leg 32 and thus forms a latching connection with the retaining device 412 in the latching state of the clamping leg 32.
[0108] The spring-loaded terminal 1 may further include a leaf spring 43, which may additionally support the retaining spring 4.
[0109]
[0110] Thus,
[0111] In this embodiment, the retaining device 412 of the pivoting leg 41 of the retaining spring 4 is formed as a single hook, preferably formed by a bent tab, which is integrally formed with the pivoting leg 41. The respective hook may be cut out of the pivoting leg 41 and bent out of it during manufacture. Its shape is exemplary. It may also have a slightly different shape, such as a differently shaped hook end.
[0112] The pivoting leg 41 can have a one-sided edge recess 418 as a result of the retaining device being punched out accordingly. Thus, the first, downwardly curved leg 411 of the pivoting leg 41 is narrow and, in particular, has a narrower design compared to the design of the retaining spring 4 according to
[0113] Deviating from the embodiment of the clamping spring 3 according to
[0114]
[0115] According to
[0116] Two or more hooks/tabs shaped in the manner of
[0117] According to
[0118] The embodiments of the clamping spring 3 formed integrally with the retaining spring 4 according to
[0119] According to
[0120] According to a further embodiment shown in
[0121] In the embodiment of
[0122] The pivoting leg 41 of the exemplary embodiments according to
[0123] These embodiments of
[0124] Two respective edge-side recesses 323′ can be provided on the clamping leg 32 for immersion of the two hooks as retaining devices 412. It is advantageous that the retaining devices 412 of the pivoting leg 41 of the retaining spring 4 can be arranged at a relatively large distance from the clamping edge.
[0125] The pivoting leg 41 of
[0126] In the latched state, the hooks 412 can each engage edges as latching devices 322 to engage respective edges on a waist 323 of the clamping leg 321 as shown in
[0127] The hook or hooks 412 preferably have a long leg 412a and a short or hook leg 412b. The hook leg 412b can preferably be aligned at an angle β of 90° to 100° to the long leg 412a in order to be easily latchable on the one hand, but also easily releasable from the latch by pressure of even a finely stranded conductor end on the holding surface 42.
[0128] According to a further embodiment, one or more of the latching devices 322—here designed as latching edges—can be provided with a chamfer 322′. The respective chamfer 322′ can be designed as a chamfer. It can contribute to simplifying the latching of the latching leg as a result of the rear engagement of the latching devices 322 with the latching hook or hooks 412 in the open state.
[0129] The short or hook leg 412b can be relatively short and, above a bending radius of, for example, 0.3 to 0.5, can have a length of, for example, only 0.4 mm to 0.6 mm, in particular 0.5 mm, in order to be able to be securely latched and still be easily released. Overall, it thus has a length of 1.5 mm or less, in particular 1 mm or less. This length is particularly advantageous for a conductor cross-section of 2.5 mm. It can be adapted accordingly for other conductor cross-sections.
[0130] In this way, the release forces of the system can be defined very well. A chamfer can also be formed at the free end of the respective retaining devices 412, in particular the respective short leg 412b of the latching hook, in particular a chamfer of approx. 0.1 mm, in order to optimize the pivoting of the contact leg 32 into its latching position.
[0131] Finally, according to one embodiment, the leg 413 can have an angle y of 50° to 70°, in particular 60°, with respect to the support leg 31 in order to optimize the pivoting-in of the contact leg 32 in interaction with the leg 413 with respect to an overlap of the latching.