Method and handling unit for transferring a sliver from a sliver can into a workstation

Abstract

A method and associated handling unit transfer a sliver from a sliver can into a workstation of a sliver processing textile machine that has a plurality of identical workstations arranged next to one another. The handling unit is stopped at the workstation and the sliver is captured with the handling unit at the sliver can. The captured sliver is transferred to a receiving unit of the workstation and, after the sliver has been transferred, the sliver is released from the handling unit as the handling unit leaves the workstation. After the sliver has been released, a check is performed to determine whether the sliver has been completely removed from the handling unit.

Claims

1. A method for transferring a sliver from a sliver can into a workstation of a sliver processing textile machine that has a plurality of identical workstations arranged next to one another and a handling unit that is displaceable along the plurality of workstations, the method comprising: stopping the handling unit at the workstation and capturing the sliver with the handling unit at the sliver can; transferring the captured sliver to a receiving unit of the workstation; after the sliver has been transferred, releasing the sliver from the handling unit as the handling unit leaves the workstation; after the sliver has been released and after at least an initial movement of the handling unit away from the workstation, performing a check to determine whether the sliver has been completely removed from the handling unit.

2. The method according to claim 1, wherein the check is carried out after the handling unit has left the workstation.

3. The method according to claim 1, further comprising stopping displacement of the handling unit when the check determines that the sliver has not been completely removed from the handling unit.

4. The method according to claim 1, further comprising removing the sliver from the handling unit when it is determined by the check that the sliver has not been completely removed from the handling unit.

5. The method according to claim 1, further comprising generating a signal to an operator of the textile machine when the check determines that the sliver has not been completely removed from the handling unit.

6. A handling unit that transfers a sliver from a sliver can into a workstation of a sliver processing textile machine that includes a plurality of the workstations arranged next to one another, comprising: a drive unit configured with the handling unit to displace the handling unit along the plurality of workstations; handling elements and an associated control unit configured to capture the sliver at the sliver can and transfer the sliver to a receiving unit of the workstation, the handling elements configured to release the sliver after the sliver has been transferred; the handling unit controlled by the control unit to leave the workstation after the sliver has been transferred; a sensor configured with the handling unit, the sensor configured to perform a check after the sliver has been released and after an initial movement of the handling unit away from the workstation to determine whether the sliver has been completely removed from the handling unit.

7. The handling unit according to claim 6, wherein the sensor is connected to the control unit in order to control the drive unit or to actuate a display unit depending on a result of the check performed by the sensor.

8. The handling unit according to claim 6, wherein the handling elements are configured to perform one or more of: picking up the sliver out of the sliver can; cutting the sliver to a desired length; giving the sliver a point; or inserting the sliver into an intake unit of the workstation.

9. The handling unit according to claim 6, further comprising one or more of: a cutting unit; a suction unit; or a blower unit to detach the sliver from the handling unit.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Further advantages of the invention are described in the following exemplary embodiments, wherein:

(2) FIG. 1 shows a front view of a spinning machine with a handling unit before a sliver end has been grasped,

(3) FIG. 2 shows the spinning machine from FIG. 1 with a handling unit during the feeding of a sliver end at a workstation,

(4) FIG. 3 shows the spinning machine from FIG. 1 with a handling unit, in the case of which a drag sliver is generated,

(5) FIG. 4 shows a side view of a spinning machine with various handling elements of the handling unit, and

(6) FIGS. 5a, 5b show a perspective view of a handling element of the handling unit.

DETAILED DESCRIPTION

(7) In the following description of the alternative exemplary embodiments represented in the figures, the same reference signs are utilized for features that are identical or at least comparable in terms of their configuration and/or mode of operation. Provided the features are not described in detail again, their design and/or mode of operation correspond/corresponds to the design and mode of operation of the above-described features. For the sake of greater clarity, reference signs for previously described components have not been individually included in the figures.

(8) FIG. 1 shows a front view of a textile machine, specifically an open end spinning machine 1 in this case, before a sliver end 2 has been grasped. The spinning machine 1 has a plurality of workstations 3, specifically spinning stations in this case, which are arranged next to one another. A machine frame 4 is located at each of the two ends of the spinning machine 1. Each workstation 3 includes a spin box 5 as well as a bobbin 6, onto which a yarn 7 is wound. The yarn 7 is spun in the spin box 5 from a sliver 8, which is fed to the spin box 5 from a can 9. The sliver 8 is actively fed to the spin box 5 with the aid of a feed drive 11, which consists of at least one driven roller. On the path between the can 9 and the spin box 5, the sliver 8 is guided through a loop catcher 10, which is intended to prevent the formation of loopswhich could result in a sliver breakin the sliver 8 during the withdrawal of the sliver 8 from the can 9. The cans 9 are represented here as so-called elongate cans, which have a width that approximately corresponds to the width of one workstation 3. The cans 9 extend, with their longitudinal side, deep underneath the workstation 3, and so the cans 9 can accommodate as much sliver 8 as round cans, which generally have an approximate diameter that approximately corresponds to the width of two workstations 3. The exchange of elongate cans is easier to automate than is the case for round cans, because there are no rear cans that must be switched with the front can during an exchange.

(9) When the sliver 8 contained in the can 9 has been used up, the can 9 is exchanged for a full can 9. The sliver end 2 of the sliver 8 contained therein hangs, for example, over the upper rim of the can 9, as represented by the can 9. The sliver 8 is missing at the workstation 3 to be supplied and at which the sliver 8 is to be re-pieced and inserted into the feed drive 11, which is represented here by a dashed line, in order to be able to continue the spinning operation. The adjacent workstations 3 continue to receive their sliver 8 from the cans 9 assigned thereto.

(10) When a workstation 3 reports to a control unit that there is a need for maintenance, for example, a sliver 8 is missing at a certain workstation 3, a robot 12 is stopped at this workstation 3 and begins its maintenance work. The robot 12 is designed such that it can displace back and forth along the spinning machine 1 according to the double arrow V.

(11) A handling unit 13 on which a sliver gripper 14, as a handling element, is located, is arranged on the robot 12. The handling unit 13 is displaceable together with the robot 12 along the spinning machine 1. In the exemplary embodiment represented here, the sliver gripper 14 is a suction tube, which is capable of sucking in the sliver end 2. The sliver gripper 14 can be swiveled according to the double arrow S, so that it can move the sucked-in sliver end 2 in the direction of the feed drive 11 in order to feed the sliver end 2 to the workstation 3. The sliver gripper 14 can also be designed in a way other than a pneumatically operated suction tube, of course. For example, a mechanical gripper is also possible, which grasps the sliver end 2 at the can 9.

(12) FIG. 2 shows the spinning machine from FIG. 1 during the feeding of the sliver end 2 at the workstation 3. The robot 2 is moved according to the arrow V in the direction of the workstation 3 to be supplied, and is positioned there. In this representation, the sliver gripper 14 has grasped the sliver end 2 and guides this to the workstation 3. By way of a swivel movement S of the sliver gripper 14 in the direction of the feed drive 11 of the workstation 3, the sliver 8 or the sliver end 2 is moved toward the feed drive 11 of the workstation 3 and, there, can be inserted into the feed drive 11, for example, with the aid of a pressure pulse from the sliver gripper 14. For the purpose of inserting the sliver 8 into the loop catcher 10, either the sliver gripper 14 can have units that thread the sliver 8 through the loop catcher 10, or the loop catcher 10 is designed such that this can perform its function, for example, by the sliver 8 being inserted laterally into the loop catcher 10.

(13) When the sliver end 2 has been inserted into the feed drive 11 and the spinning process is ready for spinning yarn 7 once more or is underway again, the robot 12 leaves the workstation 3 to be supplied and carries out further maintenance work at other workstations 3.

(14) FIG. 3 shows the spinning machine 1 from FIG. 1 with the handling unit 13, in the case of which the sliver 8 forms a drag sliver. The drag sliver arises due to the fact that, at the workstation 3, the sliver 8 is withdrawn from the sliver can 9 and, in fact, continues to be drawn into the loop catcher 10 and the feed drive 11, but is still held in the sliver gripper 14 of the handling unit 13. As a result, the sliver 8 is pulled along the workstations 3 that are adjacent to the workstation 3 when the robot 12, with the handling unit 13, leaves the workstation 3 in the arrow direction V. In most cases, the sliver 8 will break between the sliver gripper 14 and the loop catcher 10. However, the sliver 8 is nevertheless pulled along the workstations 3 out of the sliver can 9 due to the traveling motion of the robot 12 and of the fixation in the sliver gripper 14. There is a risk that the spinning operation of the adjacent workstations 3 will be disrupted, for example, by one of the slivers 8 drawn in there being broken or the sliver 8 becoming entangled with one of these slivers 8 and also being drawn into the workstation 3. The present invention is intended to prevent such a drag sliver 8.

(15) FIG. 4 shows a side view of a spinning machine 1 having various handling elements of the handling unit 13. The sliver can 9, out of which a sliver end 2 hangs, is arranged at the workstation 3. The robot 12, to which the handling unit 13 is assigned, is arranged in front of the workstation 3. It is possible for the handling unit 13 to grasp the sliver end 2 at the sliver can 9. Next, the sliver end 2 is prepared in order to be able to be inserted into the loop catcher 10 and the feed drive 11. The sliver gripper 14, which is provided as the first handling element, is swiveled in the direction of the sliver end 2 (represented by dashed lines) and, there, grasps the sliver end 2. This grasping can be carried out pneumatically, with a suction applied in the sliver gripper 14, or also with a mechanical gripper, for example, a nipper.

(16) The sliver end 2 is then fed to a further handling element of the handling unit 13. This further handling element is a sliver preparing mechanism 15, into which the sliver end 2 is inserted and, for example, given a point with the aid of an air flow located therein. Due to this pointed end of the sliver 8, the subsequent insertion of the sliver end 2 into the loop catcher 10 and the feed drive 11 is facilitated. The handling unit 13 can include further handling elements (which are not represented here for the sake of greater clarity), for example, in order to cut the sliver 8 to the proper length or transfer the sliver 8 from one handling element to the next handling element.

(17) In order to prevent the sliver 8 from remaining stuck in one of the handling elements, specifically the sliver gripper 14 or the sliver preparing mechanism 15 in this case, and to prevent the robot 12 from carrying the sliver 8 along upon leaving the workstation 3, sensors 16 and 17 are assigned to the handling elements, specifically the sliver gripper 14 and the sliver preparing mechanism 15 in this case. Before the robot 12 leaves the workstation 3, although at the latest shortly after having moved away from the workstation 3, the sensors 16 and 17 determine whether the sliver 8 has been completely removed from the handling unit 13 and the handling elements. If it is determined in this check that the sliver 8 is still located in the handling unit 13, a drive unit 19 of the robot 12 is stopped, by means of a control command sent to a control unit 18 of the robot 12, from moving the robot 12 away or continuing to move the robot 12 away. As a result, in the event of a malfunction of the handling unit, in which the sliver 8 has not been completely detached from the handling unit or the handling elements, such as, for example, the sliver gripper 14 or the sliver preparing mechanism 15, it is reliably ensured that the sliver 8 is not pulled along the adjacent workstations 3 and, due to this arising drag sliver, the operation of adjacent workstations 3 is not disrupted.

(18) If it is detected by at least one of the sensors 16 or 17 that a sliver 8 is still located in the area of the handling unit 13, a signal to an operator of the spinning machine 1 is preferably generated. This can be carried out, for example, with a display unit 20 on the robot 12 or directly with a notification to the operator. The display unit 20 is actuated if it is determined that the sliver 8 has not been completely removed and the expected signal of the sensor 16 or 17 is not present.

(19) It can also be provided that a cutting unit and/or a suction unit and/or a blower unit are/is present for detaching the sliver 8 from the handling unit 13 or at least from the handling elements. This can be a separate unit, or existing handling elements are utilized in order to detach the sliver 8 from the handling unit 13, for example, by reactivating the handling elements.

(20) In FIG. 5a, a perspective view of a handling element in the handling unit 13 is represented. This is the sliver preparing mechanism 15 according to FIG. 4. It is apparent here that the sliver 8, with its sliver point 2, has been inserted into the sliver preparing mechanism 15. A blowing nozzle, with which the sliver end 2 is given a point, is arranged in the sliver preparing mechanism 15. As a result, the sliver end 2 is very highly suited to be placed and fed into the loop catcher 11 and the feed drive 11.

(21) In a particularly advantageous embodiment, as represented in FIG. 5b, the sliver preparing mechanism 15 can be opened in its longitudinal direction such that the sliver 8, after having been prepared, can be laterally removed according to the arrow E. This is necessary, for example, for the case in which the sliver end 2 has been inserted, from the sliver preparing mechanism 15, into the feed drive 11 and the sliver preparing mechanism 15 must subsequently detach from the sliver 8. The sliver 8 remains in the feed drive 11 and the sliver preparing mechanism 15 can be moved back into its initial position. During this detachment of the sliver 8 from the sliver preparing mechanism 15, there is a risk that the sliver 8 will remain stuck in the sliver preparing mechanism 15 and, thus, be withdrawn from the sliver can 9 as the robot 12 continues displacing and form a drag sliver. In order to prevent this, the sensor 16 is arranged close to the sliver preparing mechanism 15. By means of the sensor 16, it is determined whether the sliver 8 has been removed from the sliver preparing mechanism 15 before the robot 12 continues displacing. If this is the case, the travel of the robot 12 is continued. Otherwise, the travel of the robot 12 is interrupted. The sensor 17 from FIG. 4 operates in the same way. With respect to this sensor 17 as well, a check is carried out before the robot 12 continues displacing or, at the latest, shortly after the robot 12 continues displacing, to determine whether the sensor 17 detects a sliver 8. If this is the case, the continued travel or the initial travel of the robot 12 is interrupted here as well.

(22) The present invention is not limited to the represented and described exemplary embodiments. Modifications within the scope of the claims are also possible, as is any combination of the features, even if they are represented and described in different exemplary embodiments.

LIST OF REFERENCE SKINS

(23) 1 spinning machine 2 sliver end 3 spinning station 4 machine frame 5 spin box 6 bobbin 7 yarn 8 sliver 9 can 10 loop catcher 11 feed drive 12 robot 13 handling unit 14 sliver gripper 15 sliver preparing mechanism 16 sensor 17 sensor 18 control unit 19 drive unit 20 display unit S swivel movement V displacement movement E removal direction