Method for producing at least one high-frequency contact element or a high-frequency contact element arrangement
11984693 ยท 2024-05-14
Assignee
Inventors
- Hauke Sch?tt (B?nsdorf, DE)
- Waldemar SCHMIDT (Burgkirchen an der Alz, DE)
- Alexandra Henniger-Ludwig (Munich, DE)
Cpc classification
H01R12/714
ELECTRICITY
H01R43/16
ELECTRICITY
H01R12/7076
ELECTRICITY
Y10T29/49204
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01R12/73
ELECTRICITY
International classification
H01R43/00
ELECTRICITY
Abstract
A method, comprising: forming a dielectric structure, the structure comprising a first terminal surface, a second terminal surface and a through-hole that extends from the first terminal surface to the second terminal surface, applying an electrically conductive material to at least a portion of the dielectric structure, removing a first portion of the electrically conductive material from the first terminal surface, and removing a second portion of the electrically conductive material from the second terminal surface, a remaining portion of the electrically conductive material constituting at least an inner conductor of a first generally coaxial conductor pair and a first shielding conductor of the first generally coaxial conductor pair, and the inner conductor extending through the through-hole.
Claims
1. A method, comprising: forming a dielectric structure, said structure comprising a first terminal surface, a second terminal surface and a through-hole that extends from said first terminal surface to said second terminal surface, applying an electrically conductive material to at least a portion of said dielectric structure, removing a first portion of said electrically conductive material from said first terminal surface, and removing a second portion of said electrically conductive material from said second terminal surface, a remaining portion of said electrically conductive material constituting at least an inner conductor of a first generally coaxial conductor pair and a first shielding conductor of said first generally coaxial conductor pair, an intersection of a first imaginary plane and said inner conductor defining a first closed path, an intersection of said first imaginary plane and said first shielding conductor defining a second closed path that circumscribes said first closed path, and said inner conductor extending through said through-hole.
2. The method of claim 1, wherein: said applying said electrically conductive material comprises applying said electrically conductive material to substantially an entire surface of said dielectric structure exposed to an ambient environment.
3. The method of claim 1, wherein: said remaining portion of said electrically conductive material constitutes at least said inner conductor, said first shielding conductor, a first contact, a second contact, a third contact and a fourth contact, said first contact is formed on said first terminal surface and electrically contacts said first shielding conductor, said second contact is formed on said first terminal surface and electrically contacts said inner conductor, said third contact is formed on said second terminal surface and electrically contacts said first shielding conductor, and said fourth contact is formed on said second terminal surface and electrically contacts said inner conductor.
4. The method of claim 3, wherein: said dielectric structure is structured such that a first impedance of said first generally coaxial conductor pair at said first terminal surface differs significantly from a second impedance of said first generally coaxial conductor pair at said second terminal surface.
5. The method of claim 1, wherein: said remaining portion of said electrically conductive material constitutes at least said inner conductor, said first shielding conductor, a first contact, a second contact, a third contact, a fourth contact and a second shielding conductor that forms a second generally coaxial conductor pair with said inner conductor, said first contact is formed on said first terminal surface and electrically contacts said first shielding conductor, said second contact is formed on said first terminal surface and electrically contacts said inner conductor, said third contact is formed on said second terminal surface and electrically contacts said second shielding conductor, and said fourth contact is formed on said second terminal surface and electrically contacts said inner conductor.
6. The method of claim 5, wherein: said dielectric structure is structured such that a first impedance of said first generally coaxial conductor pair at said first terminal surface differs significantly from a second impedance of said second generally coaxial conductor pair at said second terminal surface.
7. The method of claim 1, wherein: said forming said dielectric structure comprises an additive manufacturing process to form said dielectric structure.
8. The method of claim 1, wherein: said through-hole is a non-linear through-hole.
9. The method of claim 1, wherein: said first shielding conductor encircles substantially an entire length of said inner conductor.
10. The method of claim 1, wherein: said dielectric structure comprises at least one impedance influencing structure selected from the group consisting of a first impedance influencing structure, a second impedance influencing structure and a third impedance influencing structure, said first impedance influencing structure is a void encapsulated within said dielectric structure, said second impedance influencing structure consists of a first volume of first dielectric material of a first relative permeability and a second volume of a second dielectric material of a second relative permeability substantially different from said first relative permeability, and said third impedance influencing structure is a dielectric structure for which a ratio of a diameter of said through-hole to an outer diameter of said dielectric structure at a first cross-section of said dielectric structure differs substantially from a ratio of a diameter of said through-hole to an outer diameter of said dielectric structure at a second cross-section of said dielectric structure.
11. The method of claim 1, wherein: a first diameter of said through-hole at a first cross-section of said dielectric structure differs substantially from a second diameter of said through-hole at a second cross-section of said dielectric structure, and a first ratio of said first diameter to a first outer diameter of said dielectric structure said first cross-section is substantially equal to a second ratio of said second diameter to a second outer diameter of said dielectric structure at said second cross-section.
12. The method of claim 1, wherein: a diameter of said through-hole changes continuously over an entire length of said through-hole, and said first ratio is substantially equal to a third ratio of a third diameter of said through-hole at any third cross-section of said dielectric structure to a third outer diameter of said dielectric structure at said third cross-section.
13. The method of claim 1, wherein: said dielectric structure is an elastic dielectric structure.
14. The method of claim 1, wherein: said dielectric structure comprises a helically-shaped portion.
15. The method of claim 1, wherein: said dielectric structure comprises a connecting body, a first plurality of arms, and a second plurality of arms, each of said first plurality of arms projects from said connecting body generally in a first direction, each of said second plurality of arms projects from said connecting body generally in a second direction opposite said first direction, and said through-hole extends through a respective one of said first plurality of arms, through said connecting body and through a respective one of said second plurality of arms.
16. The method of claim 15, wherein: said first terminal surface is a terminal surface of said respective one of said first plurality of arms distal from said connecting body, and said second terminal surface is a terminal surface of said respective one of said second plurality of arms distal from said connecting body.
17. The method of claim 15, wherein: said dielectric structure comprises a plurality of through-holes, and each of said plurality of through-holes extends through a respective one of said first plurality of arms, through said connecting body and through a respective one of said second plurality of arms.
18. The method of claim 1, wherein: said applying comprises: masking a plurality of surface regions of said dielectric structure from an ambient environment such that each of said plurality of surface regions is not exposed to said ambient environment, and depositing, subsequent to said masking, said electrically conductive material on substantially an entire surface of said dielectric structure exposed to said ambient environment.
19. The method of claim 18, wherein: said masking comprises: forming a first mask on a portion of said first terminal surface, and forming a second mask on a portion of said second terminal surface, and said removing said first portion of said electrically conductive material comprises removing said first mask from said first terminal surface, and said removing said second portion of said electrically conductive material comprises removing said second mask from said second terminal surface.
20. A method, comprising: forming a dielectric structure, said structure comprising a first terminal surface, a second terminal surface and a through-hole that extends from said first terminal surface to said second terminal surface, masking a first plurality of surface regions of said dielectric structure from an ambient environment such that an overall exterior surface of said dielectric structure is subdivided into said first plurality of surface regions not exposed to said ambient environment and a second plurality of surface regions exposed to said ambient environment, depositing, subsequent to said masking, a electrically conductive material on substantially an entire surface of said dielectric structure exposed to said ambient environment, wherein said first plurality of surface regions comprises a first region on said first terminal surface and a second region on said second terminal surface, said second plurality of surface regions collectively shape at least an inner conductor of a first generally coaxial conductor pair and a first shielding conductor of said first generally coaxial conductor pair, an intersection of a first imaginary plane and said inner conductor defining a first closed path, an intersection of said first imaginary plane and said first shielding conductor defining a second closed path that circumscribes said first closed path, said inner conductor is disjoined from said shielding conductor, and said inner conductor extends through said through-hole.
Description
LIST OF CONTENTS OF THE DRAWING
(1) The present invention will be explained in more detail below with reference to the exemplary embodiments specified in the schematic figures of the drawing, in which:
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(25) The attached figures in the drawing are intended to impart further understanding of the embodiments of the invention. They illustrate embodiments and, in connection with the description, are used to explain principles and concepts of the invention. Other embodiments and many of the mentioned advantages can be seen from the drawings. The elements in the drawings are not necessarily shown true to scale with respect to one another.
(26) Identical, functionally identical and identically acting elements, features and components have each been provided with the same reference symbols in the figures in the drawing, where no mention is made to the contrary.
(27) The figures will be described contiguously and comprehensively below.
DESCRIPTION OF EXEMPLARY EMBODIMENTS
(28) In the text which follows, the principle of the method according to the invention for producing a high-frequency contact element will be explained with reference to
(29) In a first manufacturing step shown in
(30) Preferably, the geometry of the basic body part 1 is formed so as to be rotationally symmetrical with respect to the longitudinal axis 3 in order to realize concentricity between the inner conductor coating and the outer conductor coating of the high-frequency contact element 2 according to the invention with the basic body part 1 acting as insulator element. This concentricity is an essential prerequisite for optimized, in terms of high frequencies, contact-making and transmission in an HF contact element. On the basis of this rotationally symmetrical basic geometry of the basic body part 1, with a view to further mechanical and high-frequency-related optimization of the high-frequency contact element according to the invention, further technically expedient geometric modifications can be performed, as is demonstrated below. In this case, comparatively complicated technical geometries and miniaturized forms as far as into the nanometers range can be realized by means of the use of additive manufacturing technologies in the production of the basic body part 1.
(31) In a further manufacturing step as shown in
(32) In addition, the dielectric basic body part 1 can have in each case a plurality of metallic layers over the entire surface or preferably selectively in certain regions in order to achieve particular mechanical and electrical properties by virtue of this multiple coating. In contrast to the connecting region 8 connecting the contact-making regions 7.sub.11 and 7.sub.12, respectively, and 7.sub.21 and 7.sub.22, respectively, there are increased mechanical and electrical requirements, in particular in the contact-making regions 7.sub.11 and 7.sub.12 of the high-frequency contact element 2 according to the invention at the first end 6.sub.1 and in the contact-making regions 7.sub.21 and 7.sub.22 of the high-frequency contact element 2 according to the invention at the second end 6.sub.2 of the longitudinal extent of the basic body part 1. For example, an additional gold layer in the two contact-making regions 7.sub.11, 7.sub.12, 7.sub.21 and 7.sub.22, respectively, advantageously has the effect of increased abrasion resistance and at the same time a lower contact resistance.
(33) In the final, third manufacturing step, as shown in
(34) In this way, a high-frequency contact element 2 according to the invention for contact-making and transmission of a high-frequency signal can be produced by means of three successive and typically automatable manufacturing steps without manufacturing individual parts in each case for the inner conductor element, the insulator element and the outer conductor element which are then comparatively complex to assemble.
(35) A high-frequency contact element 2 according to the invention for contact-making and transmission of a differential high-frequency signal is shown in
(36) A further embodiment of a high-frequency contact element 2 according to the invention is shown in
(37) An increased layer thickness implemented by means of selective coating in a contact-making region 7.sub.11, 7.sub.12, 7.sub.21, and 7.sub.22 of the high-frequency contact element 2 according to the invention makes it possible to extend the usage time of the high-frequency contact element, which gets ever shorter owing to abrasion in the contact-making region.
(38) Contact elements typically have an elastic response in the connecting region 8 in order firstly to realize in each case sufficient contact force in the contact-making region with the contact areas or contact terminals with which contact is to be made and secondly to compensate for manufacturing tolerances between the contact areas or contact terminals with which contact is to be made. In this case, the elasticity is preferably implemented over the entire longitudinal extent of the high-frequency contact element, i.e. over the entire connecting region 8 between the contact-making regions 7.sub.11 and 7.sub.12, respectively, and 7.sub.21 and 7.sub.22, respectively, of the high-frequency contact element according to the invention. Alternatively, only certain longitudinal sections of the high-frequency contact element can be configured to be elastic in each case, with inelastic longitudinal sections being provided between said longitudinal sections.
(39) One embodiment of a longitudinal section of a high-frequency contact element according to the invention with elasticity in which, in particular, the transmission of a high-frequency signal is possible is shown in
(40) In contrast to conventional chip-removal, non-cutting forming or primary forming manufacturing technologies, the additive manufacturing technology of producing, comparatively easily, a basic body part 1 with a longitudinal extent in the form of a torsion spring is preferably suitable. In this case, dimensions can also be realized for the high-frequency contact element in the form of a torsion spring which make it possible for there to be a spacing for adjacent high-frequency contact elements in the form of torsion springs, which is required when testing conductor tracks in semiconductor integration densities which can be realized nowadays and in the future.
(41) A further suitable embodiment of a high-frequency contact element according to the invention with elasticity is a high-frequency contact element in the form of a spring arm as shown in
(42) While the outer diameter and inner diameter of the high-frequency contact element 2 at the first end 6.sub.1 is reduced in comparison with the outer diameter and inner diameter of the connecting region 8 in the form of a spring arm of the high-frequency contact element 2, the outer diameter and inner diameter of the high-frequency contact element 2 at the second end 6.sub.2 is enlarged with respect to the outer diameter and inner diameter of the connecting region 8 in the form of a spring arm. In this way, contact can be made between the contact-making regions 7.sub.11 and 7.sub.12 on the outer conductor side and on the inner conductor side at the first end 6.sub.1 and contact areas or contact terminals on an integrated circuit to be tested which have comparatively small dimensions and/or have a comparatively small spacing with respect to one another. At the same time, contact can be made between the contact-making regions 7.sub.21 and 7.sub.22 on the outer conductor side and on the inner conductor side at the second end 6.sub.2 and contact areas or contact terminals which, as an interface to a measuring instrument, typically are configured with a relatively large area and/or are arranged with a relatively large spacing with respect to one another. In order to realize a continuous and as far as possible constant characteristic of the impedance over the entire longitudinal extent of the high-frequency contact element, i.e. between the outer ends of the contact-making regions 7.sub.11 and 7.sub.12 and 7.sub.21 and 7.sub.22, respectively, and therefore transmission with minimized reflection, the jumps in diameter between the coating 5.sub.1 and 5.sub.2 on the outer conductor side and on the inner conductor side are in the same ratio in the region of the first and second ends 6.sub.1 and 6.sub.2. In order to implement this aim, in addition the jump in diameter on the inner conductor side is in each case realized so as to be offset with respect to the jump in diameter on the outer conductor side in the region of the first and second ends 6.sub.1 and 6.sub.2 (so-called low-pass-compensated reflection-minimized transition).
(43) A further variant of a high-frequency contact element according to the invention with elasticity consists in the basic body part 1 being produced from an elastic dielectric material. An elastomer, for example silicone or natural rubber, which can likewise be constructed by means of additive manufacturing technology to give a geometry which is formed with any desired complexity is suitable for this purpose. Since the layer thickness of the metallic coating 5.sub.1 and 5.sub.2 of the dielectric basic body part 1 is comparatively very small in relation to the dimensions of the dielectric basic body part 1, the metallic coating 5.sub.1 and 5.sub.2 deforms together with the elastic dielectric basic body part 1 in the event of the occurrence of certain compressive or tensile forces on the high-frequency contact element 2 according to the invention.
(44) When realizing the contact-making regions 7.sub.11, 7.sub.12, 7.sub.21 and 7.sub.22 on the inner conductor side and on the outer conductor side of the high-frequency contact element 2 according to the invention, a single-part or multi-part technical solution can be implemented. In the case of the single-part technical solution, the contact-making regions 7.sub.11, 7.sub.12, 7.sub.21 and 7.sub.22 on the inner conductor side and on the outer conductor side are realized integrally with the connecting region 8 within a single basic body part 1. In the case of the multi-part technical solution, separate component parts for contact-making are produced using a conventional or additive manufacturing technology and then connected to the single basic body part containing the connecting region 8 jointly in the additive manufacturing process and assembled to form the complete basic body part 1. Alternatively, the component parts for contact-making can also be connected to the single basic body part containing the connecting region 8 by means of conventional connection technology, for example by means of soldering, even after the additive assembly and coating process of the basic body part 1.
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(46) For this purpose, a coating 5.sub.1 and 5.sub.2 on the outer conductor side and on the inner conductor side, respectively, is provided on the end face in the contact-making region 7.sub.11 and 7.sub.12 on the outer conductor side and on the inner conductor side. The lateral dimensions of the coating 5.sub.1 and 5.sub.2 on the inner conductor side and on the outer conductor side are in this case such that there is in each case a sufficient touching-contact area with the respective contact areas with which contact is to be made and therefore good contact resistance. In order to enable this in the case of very miniaturized contact elements in accordance with the invention with a comparatively minimal outer diameter of the high-frequency contact element according to the invention, the outer diameter of the basic body part 1 and therefore the outer diameter of the high-frequency contact element 2 according to the invention is enlarged in the contact-making region 7.sub.11 on the outer conductor side. In order not to disadvantageously increase the impedance of the high-frequency contact element 2 according to the invention at the first end 6.sub.1 owing to this technical measure, the absolute permittivity at the first end 6.sub.1 is reduced to the same extent. For this purpose, not only is the coating 5 removed in the end-side region between the coating 5.sub.1 and 5.sub.2 on the inner conductor side and on the outer conductor side, but also a sufficient region 10 of the dielectric basic body part 1 therebeneath is removed.
(47) A multi-part technical solution for the contact-making regions on the inner conductor side and on the outer conductor side of a high-frequency contact element 2 according to the invention is illustrated in
(48) A further variant of a multi-part technical solution for the contact-making regions on the inner conductor side and on the outer conductor side of a high-frequency contact element 2 according to the invention is shown in
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(50) Owing to the technical possibility of the additive manufacturing technology of producing even very complicated geometric forms, the complicated geometries in the contact-making shown in
(51) Of course, the contact-making regions 7.sub.21 and 7.sub.22 on the outer conductor side and on the inner conductor side at the second end 6.sub.2 of the high-frequency contact element 2 according to the invention can be embodied in an equivalent manner to the embodiments for contact-making illustrated in each case in
(52) In addition to these contact-making geometries respectively illustrated in the previous figures, yet further forms of contact-making are also conceivable and included in the invention.
(53) A special variant of contact-making between the high-frequency contact element 2 according to the invention and the contact areas or contact terminals with which contact is to be made is shown in
(54) In this case, contact is made primarily in the radial direction between the contact-making region 7.sub.12 on the inner conductor side of the high-frequency contact element 2 according to the invention and a solder ball 14.sub.1 and between the contact-making region 7.sub.11 on the outer conductor side of the high-frequency contact element 2 according to the invention and preferably a plurality of solder balls 14.sub.2 and 14.sub.3. The solder balls 14.sub.1, 14.sub.2 and 14.sub.3 are soldered to a printed circuit board 15 and connected to associated conductor tracks. As an alternative to the printed circuit board 15, contact can also be made with a housing of an integrated circuit or directly with a substrate. The solder balls 14.sub.2 and 14.sub.3 which are in electrical contact with the contact-making region on the outer conductor side are preferably arranged, as shown in
(55) For improved electrical contact-making between the solder balls 14.sub.1, 14.sub.2 and 14.sub.3 and the contact-making regions 7.sub.11 and 7.sub.12 on the outer conductor side and on the inner conductor side, respectively, of the high-frequency contact element 2 according to the invention, the contact-making regions 7.sub.11 and 7.sub.12 on the outer conductor side and on the inner conductor side, respectively, of the high-frequency contact element 2 according to the invention have in each case one bevel in the transition region between the bushing 4 and the end face and, respectively, between the outer lateral surface and the end face. Instead of a bevel, in each case one step can be provided in the contact-making region 7.sub.11 and 7.sub.12 on the outer conductor side and inner conductor side, respectively, of the high-frequency contact element 2 according to the invention. In this case, the contact-making has not only a radially directed component, but also an axially directed component.
(56) Since, in the meantime, extremely small solder balls can be placed with an extremely small spacing with respect to one another on a printed circuit board, an IC housing or an IC substrate, this contact-making technique is also suitable for extremely miniaturized high-frequency contact elements according to the invention which can be manufactured with very small dimensions by means of additive manufacturing process technology.
(57) Instead of solder balls with in each case a spherical contact area, alternatively other rotationally symmetrical contact bodies can also be used. Preferably suitable are contact bodies which have a conically formed contact area, for example conical contact bodies or contact bodies in the form of truncated cones. In the case of high-frequency contact elements according to the invention with elasticity, cylindrical contact bodies are also conceivable.
(58) Alternatively, the solder balls, even as component parts for contact-making based on the variants in
(59) At this point, it will be mentioned that in each case magnets with a specific polarity can be inserted into the basic body part 1 adjacent to the contact-making regions 7.sub.11, 7.sub.12, 7.sub.21 and 7.sub.22. These magnets can interact with magnetic or magnetizable regions which are arranged in the contact areas or contact terminals with which contact is to be made or adjacent to the contact areas or contact terminals with which contact is to be made and enable improved contact-making.
(60) The individual embodiments for impedance matching within the high-frequency contact element according to the invention between the contact areas or contact terminals with which contact is to be made in each case will be set forth below with reference to
(61) Typically, the input impedances of the contact areas with which contact is to be made each have identical, standardized values, for example 50?. If the contact areas on the inner conductor side and on the outer conductor side with which contact is to be made in each case by the contact-making regions 7.sub.11 and 7.sub.12, respectively, and 7.sub.21 and 7.sub.22, respectively, at the first and second ends 6.sub.1 and 6.sub.2 of the high-frequency contact element 2 according to the invention each have different diameters, with a view to impedance matching and at the same time geometric matching, the associated contact-making regions 7.sub.11 and 7.sub.12, respectively, and 7.sub.21 and 7.sub.22, respectively, at the first and second ends 6.sub.1 and 6.sub.2 need to be matched to the impedance and geometry ratios of the contact areas with which contact is to be made. At the same time, whilst maintaining a constant impedance, as continuous a transition as possible needs to be implemented between the different geometry ratios, i.e. between the different diameter ratios, of the contact-making regions 7.sub.11 and 7.sub.12, respectively, and 7.sub.21 and 7.sub.22, respectively, at the first and second ends 6.sub.1 and 6.sub.2 of the high-frequency contact element 2 according to the invention.
(62) If the contact areas with which contact is to be made in each case by means of the contact-making regions 7.sub.11 and 7.sub.12, respectively, and 7.sub.21 and 7.sub.22, respectively, at the first and second ends 6.sub.1 and 6.sub.2 are in each case symmetrical with respect to the longitudinal axis 3 of the high-frequency contact element 2 according to the invention, the coated basic body part 1 of the high-frequency contact element 2 according to the invention takes on the form of a truncated cone, as shown in
(63) If the contact areas with which contact is to be made in each case by means of the contact-making regions 7.sub.11 and 7.sub.12, respectively, and 7.sub.21 and 7.sub.22, respectively, at the first and second ends 6.sub.1 and 6.sub.2 are each asymmetrically offset with respect to one another and the high-frequency contact element 2 according to the invention is realized elastically as a spring arm, a geometric form of the high-frequency contact element 2 results, as shown in
(64) If the particular case is present whereby the input impedances of the contact areas with which contact is to be made in each case by means of the contact-making regions 7.sub.11 and 7.sub.12, respectively, and 7.sub.21 and 7.sub.22, respectively, at the first and second ends 6.sub.1 and 6.sub.2 are each different, the impedance in the contact-making regions 7.sub.11 and 7.sub.12, respectively, and 7.sub.21 and 7.sub.22, respectively, needs to be matched to the impedance in the associated contact areas with each contact is to be made and, at the same time, an as far as possible continuous impedance transition between the first and second ends 6.sub.1 and 6.sub.2 in the connecting region 8 of the high-frequency contact element 2 according to the invention needs to be created. Such impedance tapering can be realized, for example, with a jump in the diameter on the inner conductor side and on the outer conductor side or a plurality of jumps in diameter on the inner conductor side and on the outer conductor side, as are illustrated in the contact-making regions 7.sub.11 and 7.sub.12, respectively, and 7.sub.21 and 7.sub.22, respectively, in
(65) A further variant of impedance-matched transmission within the high-frequency contact element according to the invention between contact areas with which contact is to be made in each case by the contact-making regions 7.sub.11 and 7.sub.12, respectively, and 7.sub.21 and 7.sub.22, respectively, with in each case an identical input impedance is illustrated in
(66) While in the case of this high-frequency contact element 2 according to the invention, the inner diameter remains constant over the entire longitudinal extent of the contact element, the outer diameter increases in size from the first end 6.sub.1 to the second end 6.sub.2 over several steps.
(67) In order to keep the impedance of the high-frequency contact element 2 according to the invention constant over its entire longitudinal extent, the dielectric basic body part 1 is constructed by means of a plurality of layers 16.sub.1, 16.sub.2, 16.sub.3 and 16.sub.4 consisting of a dielectric material which are stacked in the longitudinal direction and each have a different relative permittivity. The relative permittivity of the individual dielectric layers 16.sub.1, 16.sub.2, 16.sub.3 and 16.sub.4 in this case decreases from the first end 6.sub.1 to the second end 6.sub.2 of the high-frequency contact element 2 according to the invention with a view to achieving a constant impedance.
(68) In general, the relative permittivity of the individual dielectric layers within the dielectric basic body part 1 changes with indirect proportionality with respect to the change in the ratio between the outer and inner diameters in the individual layers. Therefore, in the case of an outer diameter which is constant over the longitudinal extent and an inner diameter which varies over the longitudinal extent, the relative permittivity of the individual dielectric layers can be matched equivalently with a view to achieving a constant impedance.
(69) The number of stepped jumps in outer and/or inner diameter and, associated with this, the number of dielectric layers with in each case different relative permittivity is based on the technical possibility of finding and using dielectric materials with in each case differently stepped relative permittivity for the additive manufacturing process.
(70) A further technical variant of impedance matching along the longitudinal extent of the high-frequency contact element 2 according to the invention is based on the modification of the absolute permittivity of the dielectric basic body part 1 along its longitudinal extent. In the simplest case, for this purpose cavities 17 are provided within the dielectric basic body part 1, as shown in
(71) While, in
(72) Instead of the preferred filling of the individual cavities 17 with air, filling with another gaseous substance, a liquid substance or a solid dielectric material can also take place. With all of these technical measures, the absolute permittivity of the high-frequency contact element 2 according to the invention along its longitudinal extent can be influenced in a targeted manner.
(73) Instead of cavities 17 which are completely enclosed by a dielectric material, as shown in
(74) If these slots 28 each extend parallel to one another in the longitudinal direction of the high-frequency contact element 2 according to the invention, additionally also the elasticity of the high-frequency contact element 2 according to the invention can be influenced in a targeted manner by virtue of these slots 28. Owing to the provision of parallel slots in the direction of longitudinal extent, the high-frequency contact element 2 according to the invention can therefore expand in the radial direction comparatively easily in the case of compression in the direction of the longitudinal axis.
(75) In order to transmit a high-frequency signal via a high-frequency contact element with such slots, the slot width of the individual slots needs to be designed to be smaller, preferably markedly smaller, than the wavelength of the high-frequency signal to be transmitted.
(76) In order to realize such slots 28, in each case layers consisting of a dielectric material need to be constructed in the additive manufacturing process in these slots 28, in contrast to the remaining basic body part 1, said layers preventing metallization of the side walls of the slots 28 during metallic coating of the basic body part 1 and being removable again after the coating process. Photoresist which can likewise be constructed selectively within the basic body part 1 using additive manufacturing technology can be used as the dielectric material for such sacrificial layers, for example. In order to remove these sacrificial layers again after metallization of the basic body part 1 by means of a suitable solvent, for example by means of acetone, the coating 5.sub.1 on the outer conductor side needs to be removed in the region of the slot-shaped cavities 17. In order to identify these slots 28 with respect to the remaining regions of the dielectric basic body part 1, the outer surface of the individual slots 28 needs to be curved, for example, i.e. concavely or convexly. The metallic layer on the individual slots 28 is therefore easily identifiable for an optical device, for example a laser device, which removes the metallic coating in these regions. Once the dielectric sacrificial layers within the individual slots 28 have been removed, the associated coating 5.sub.2 on the inner conductor side needs to be removed in the region of the slots 28, for example by means of an optical method.
(77) The individual cavities 17 and slots 28 in accordance with the fourth and fifth embodiments of the invention can also be arranged and formed in such a way that a continuous stepped transition between two different impedances at the first and second ends 6.sub.1 and 6.sub.2 can be realized.
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(79) The elastic element 18 may preferably be a torsion spring, as is illustrated in
(80) The connecting part 20 may be a connecting plate, which is connected to the high-frequency contact element 2 according to the invention directly or with a component for contact-making interposed. Alternatively, the elastic element 18 may also be a printed circuit board 15, with which contact is made by means of the high-frequency contact element according to the invention.
(81) Different variants of a high-frequency contact element arrangement 19 according to the invention will be set forth below with reference to
(82) The high-frequency contact element arrangement 19 according to the invention may firstly be an arrangement of high-frequency contact elements 2 according to the invention connected to one another, which are only connected to one another jointly in the manufacturing process, preferably in the additive manufacturing process, and then separated for the technical application. In addition, the high-frequency contact element arrangement 19 according to the invention can secondly contain a plurality of high-frequency contact elements 2 according to the invention which are connected to one another permanently in the technical application. In the second case, the arrangement may be an interposer arrangement, for example, in which a plurality of high-frequency contact elements 2 according to the invention connected to one another in parallel make contact with in each case mutually parallel contact areas or contact terminals on a printed circuit board, on an IC housing or directly on an IC substrate. Finally, in the second case, the individual high-frequency contact elements 2 according to the invention, which are connected to one another in each case in parallel, are formed in such a way that their longitudinal extent also has a transverse component. With such high-frequency contact elements running at an angle, for example, as is illustrated in
(83) In a first variant as shown in
(84) The connecting plate 20 is in this case produced from an electrically nonconductive, i.e. dielectric, material. The contact component parts 21 are produced from an electrically conductive material.
(85) In this case, the connecting plate 20 can be produced in a separate conventional or additive manufacturing process. The individual high-frequency contact elements 2 according to the invention can be arranged on the upper and lower sides of the connecting plate in each case in a row with a specific constant spacing or with a different spacing. Alternatively, an arrangement in a three-dimensional grid with a preferably constant or else with a variable grid spacing with respect to one another is also possible. In the case of a connection of the individual high-frequency contact elements 2 according to the invention which is restricted singularly to the manufacture, an arrangement of the high-frequency contact elements with a three-dimensional grid having a plurality of parallel connecting plates and individual connecting webs which each connect the parallel connecting plates is also possible.
(86) A bore 22 with an electrically conductive coating realizes in each case a connection on the inner conductor side between a contact component part 21 on the inner conductor side on the upper side and on the lower side of the connecting plate 20 and therefore between a high-frequency contact element 2 according to the invention on the upper side and the lower side of the connecting plate 20. The contact component parts 21 on the outer conductor side each realize a connection on the outer conductor side between the individual high-frequency contact elements 2 according to the invention and a contact terminal of a common ground on the lower side or upper side of the connecting plate 19.
(87) The individual high-frequency contact elements 2 according to the invention are each connected on the inner conductor side and on the outer conductor side to the associated contact component parts 21 on the inner conductor side and on the outer conductor side, respectively, preferably by means of soldering, which contact component parts are in turn connected to the electrically conductive inner coating of the associated bore 22 or to the associated contact terminal of the common ground of the connecting plate 20, preferably by means of soldering. The contact-making regions on the inner conductor side and on the outer conductor side of the individual high-frequency contact elements 2 according to the invention can alternatively be connected directly to the electrically conductive inner coating of the associated bore 22 or to the associated contact terminal of the common ground of the connecting plate 20 without contact component parts 21 on the inner conductor side and on the outer conductor side interposed.
(88) The configuration of the individual high-frequency contact element 2 according to the invention connected to the connecting plate 20 does not necessarily need to be hollow-cylindrical, as is illustrated in
(89)
(90) The coating 5.sub.1 on the outer conductor side of the individual high-frequency contact element 2 according to the invention extends in each case between the contact-making regions 7.sub.11 on the outer conductor side which are located in each case above the connecting plate 20 of all of the high-frequency contact elements 2 and the upper side, acting as common ground, of the connecting plate 20 and between the contact-making regions 7.sub.21 on the outer conductor side which are located in each case below the connecting plate 20 of all of the high-frequency contact elements 2 and the lower side, acting as common ground, of the connecting plate 20.
(91) In the second variant of the high-frequency contact element arrangement 19 according to the invention shown in
(92) The position of the connecting plate 20 along the longitudinal extent of the individual high-frequency contact element 2 does not necessarily need to be central with respect to the longitudinal extent, but can also be in any other position between the first and second ends 6.sub.1 and 6.sub.2 of the high-frequency contact elements 2. Instead of a single connecting plate 20, for increased mechanical stabilization of the individual high-frequency contact elements 2 according to the invention it is also possible to use a plurality of connecting plates 20 which are spaced apart from one another in a suitable manner.
(93)
(94)
(95)
(96) These electrical signal lines 23 connect the individual high-frequency contact elements 2 according to the invention which are located above and/or below the connecting plate 20 acting as electrical circuit carrier to associated active or passive electronic components on the upper side 24 or lower side 25 of the connecting plate 20. For example, the high-frequency signals, with which contact has been made and which are transmitted in each case by the high-frequency contact element 2 according to the invention can be routed over these electrical signal lines 23, which are preferably realized as striplines which are optimized in terms of high frequencies, to a common high-frequency plug, which is positioned at a suitable point on the connecting plate 20.
(97) The coating 5.sub.1 on the outer conductor side of the individual high-frequency contact element 2 according to the invention is in this case connected in each case directly to an associated signal line 23 constructed on the upper side 24 and/or on the lower side 25, said signal line representing the grounding line of a stripline. The coating 5.sub.2 on the inner conductor side of the individual high-frequency contact elements 2 according to the invention is in this case connected in each case to an electrical signal line 23 fitted on the upper side 24 and/or on the lower side 25 via an electrical signal line 26 running within the connecting plate 20.
(98) The electrical signal line 26, which typically runs parallel to the upper or lower side 24 or 25 and within the connecting plate 20, is connected directly to the coating 5.sub.2 on the inner conductor side of the high-frequency contact element 2 in the case of a high-frequency contact element arrangement 19 according to the invention realized in a single part as shown in
(99) The electrical connection between the electrical signal line 26, which runs within the connecting plate 20, and the electrical signal line 23, which runs on the upper or lower side 24 or 25 of the connecting plate 20, is provided via an electrically conductive coating of a bore 22, which is applied with an electrical signal line 23 to the upper or lower side 24 or 25 of the connecting plate 20. This electrical signal line 23 represents the inner conductor of a stripline.
(100) Finally,
(101) Although the present invention has been described above completely with reference to preferred exemplary embodiments, it is not restricted to these exemplary embodiments, but can be modified in a variety of ways.
LIST OF REFERENCE SYMBOLS
(102) 1 basic body part 2 high-frequency contact element 3 longitudinal axis 4, 4.sub.1, 4.sub.2 bushing 5, 5.sub.1, 5.sub.2, 5.sub.2.sup.1, 5.sub.2.sup.2 coating 6.sub.1, 6.sub.2 first and second ends 7.sub.11, 7.sub.12, 7.sub.21, 7.sub.22 contact-making region 8 connecting region 9.sub.1, 9.sub.2 region without coating 10 region 11.sub.1, 11.sub.2 contact crown 12.sub.1, 12.sub.2, 12.sub.3 contact tip 13.sub.1, 13.sub.2, 13.sub.3 elastic component part for contact-making 14.sub.1, 14.sub.2, 14.sub.3, 14.sub.4, 14.sub.5, 14.sub.6 solder ball 15, 15.sub.1, 15.sub.2 printed circuit board or IC housing or IC substrate 16.sub.1, 16.sub.2, 16.sub.3, 16.sub.4 dielectric layers 17 cavity 18 elastic element 19, 19 high-frequency contact element arrangement 20, 20 connecting part, connecting plate, connecting web 21 contact component part 22, 22 bore in connecting plate 23 electrical signal line on connecting plate 24 upper side of connecting plate 25 lower side of connecting plate 26 electrical signal line within connecting plate 27 desired breaking point 28 slot