System for Connecting Rigid Pipes and for Connecting Flexible Pipes, and Fittings for Such a System
20240151331 ยท 2024-05-09
Inventors
- Sudi Sinoplu (Attendorn, DE)
- Stefan Rocksloh (Attendorn, DE)
- Fabian D?perthal (Lennestadt, DE)
- Anton Hartmann (Attendorn, DE)
- Paul K?ster (Olpe, DE)
- Philipp Dasbach (Wilnsdorf, DE)
- Mesut Avci (Attendorn, DE)
- J?rg Rosenthal (Reichshof-Eckenhagen, DE)
- Andreas M?ller (Freudenberg, DE)
Cpc classification
F16L33/207
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L13/142
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B21D39/048
PERFORMING OPERATIONS; TRANSPORTING
F16L33/2073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L33/2076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L33/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The invention relates to a system for connecting rigid pipes and for connecting flexible pipes. The pipes have corresponding outer diameters, with a press jaw having a press contour, with at least one first fitting for press-fitting to a rigid pipe, the at least one first fitting having a first press sleeve with a first outer contour, with at least one second fitting for press-fitting to a flexible pipe, the at least one second fitting having a second press sleeve with a second outer contour, the at least one second fitting having a second press sleeve with a second outer contour has a second press sleeve with a second outer contour, the outer contour of the first press sleeve and the outer contour of the second press sleeve in each case being adapted at least in sections to the press contour of the press jaw of the press jaw and can be pressed by the press jaw and wherein the outer contours of the first press sleeve and of the second press sleeve correspond at least in sections. This system solves the technical problem of simplifying the on-site effort for installing piping systems. In particular, the task is to specify suitable combinations of fittings for rigid and flexible pipes
Claims
1. A system for connecting rigid pipes and for connecting flexible pipes, wherein the pipes have corresponding outer diameters, with a press jaw having a press contour, with at least one first fitting for press-fitting to a rigid pipe, wherein the at least one first fitting is formed as an externally sealing fitting and externally seals a rigid pipe to be connected, and wherein the at least one first fitting comprises a first press sleeve having a first outer contour, with at least one second fitting for press-fitting to a flexible pipe, wherein the at least one second fitting is formed as an internally sealing fitting and seals a flexible pipe to be connected from the inside, and wherein the at least one second fitting comprises a second press sleeve having a second outer contour, wherein the outer contour of the first press sleeve and the outer contour of the second press sleeve are each adapted at least in sections to the press contour of the press jaw and can be pressed by the press jaw.
2. The system according to claim 1, wherein, that the outer contours of the first press sleeve and of the second press sleeve match at least in sections.
3. The system according to claim 1, wherein, that the press sleeves form a chamber directed inwards towards the pipe to be received, and that at least one clamp element, sealing element and/or force transmission element is accommodated in the chamber.
4. The system according to claim 3, wherein, that the chamber of the first press sleeve and the chamber of the second press sleeve accommodate different clamp elements, sealing elements and/or force transmission elements.
5. The system according to claim 1, wherein, that the first press sleeve has a first additional press section, that the second press sleeve has a second additional press section, wherein the first additional press section and the second additional press section have outer contours differing from each other and can each be formed in sections by the press jaw.
6. (canceled)
7. The system according to claim 3, wherein, that the ratio of the volume V(starr) of the chamber of the press sleeve of the first fitting to the volume V(flex) of the chamber of the press sleeve of the second fitting is given by
8. The system according to claim 3, wherein, that the ratio of the difference between the inside diameter DK(starr) of the chamber of the press sleeve of the first fitting and the outside diameter DR(starr) of the rigid pipe to be accommodated to twice the length LK(starr) of the chamber is given by
9. The system according to claim 3, wherein, that the ratio of the difference between the inner diameter DK(flex) of the chamber of the press sleeve of the second fitting and the external diameter DR(flex) of the flexible pipe to be accommodated to twice the length LK(flex) of the chamber is given by
10. The system according to claim 3, wherein, that ?(starr) is given by
1. 50], particularly preferably [0.75; 1.25].
11. The system according to claim 3, wherein, that the degree of compression ?(starr) when the first fitting is press-fitted to a rigid pipe is given by
12. The system according to claim 3, wherein, that the degree of compression ?(flex) when the second fitting is press-fitted to a flexible pipe given by
13. The system according to any claim 3, wherein, that the degree of compression ?(starr) when the first fitting is press-fitted to a rigid pipe is given by
14. A fitting for connection to a rigid pipe for a system according to claim 1, with a base body, with a stop element formed circumferentially in the base body and projecting inwards, with a press sleeve connected to the base body and forming an outer contour, the press sleeve having a chamber directed inwards towards the pipe to be accommodated, with a clamp ring arranged in the chamber, wherein the clamp ring consists of a plastic material and has a plurality of clamp elements aligned against the pull-out direction of the pipe to be inserted, and wherein the clamp elements are arranged in the distal area of the chamber opposite the stop element and are bearing against the wall in a distal outer corner area of the press sleeve, and with a sealing element arranged in the chamber adjacent to the stop element, wherein the press sleeve together with the clamp ring, the clamp elements and the sealing element seal the rigid pipe to be connected from the outside.
15. (canceled)
16. The fitting according to claim 14, wherein, that the clamp ring has inwardly directed webs spaced apart from the clamp elements, the webs defining an internal cross-section which is equal to or slightly smaller than the external diameter of the pipe.
17. The fitting according to claim 14, wherein, that the stop element consists of at least two inwardly directed recesses, for example punch marks.
18. The fitting according to any claim 14, wherein, that the seal is designed at least in sections as a lip seal and, after pressing, seals the gap between the pipe and the press sleeve up to the end of the inserted pipe.
19. The fitting for connection to a flexible pipe for a system according to claim 1, with a base body, with a press sleeve connected to the base body and forming an outer contour, the press sleeve having a chamber directed inwards towards the pipe to be accommodated, with a force transmission ring arranged in the chamber and with a support body connected to the base body and provided with a sealing contour directed outwards towards the pipe to be inserted, wherein the force transmission ring is assembled in the press sleeve, wherein the press sleeve including the force transmission ring and the support body are arranged at a distance from each other and define an annular space for inserting and receiving the flexible pipe; wherein a portion of the force transmission ring protrudes axially from the press sleeve and forms a portion of the outer contour to be pressed, wherein the press sleeve together with the force transmission ring and the support body seal the flexible pipe to be connected from the inside.
20. The fitting for connection to a rigid pipe for a system according to claim 1, with a base body, with a press sleeve connected to the base body and forming an outer contour, the press sleeve having a chamber directed inwards towards the pipe to be accommodated, a sleeve section formed at the distal end of the press sleeve and extending beyond the chamber, the sleeve section forming a portion of the outer contour to be formed, and with a sealing element arranged in the chamber, wherein an inner portion of the base body extends radially inside the chamber in the direction of the pipe to be inserted, wherein a section of the sealing member is disposed between the press sleeve and the inner portion of the base body, wherein a portion of the sealing element is arranged between the press sleeve and the pipe to be inserted, wherein the press sleeve together with the sealing element seals the rigid pipe to be connected from the outside.
21. The fitting according to claim 20, wherein, that the sleeve section and/or the sealing element has inwardly projecting cams for guiding and holding the pipe.
22. The fitting for connection to a flexible pipe for a system according to claim 1, with a base body, with a press sleeve connected to the base body and forming an outer contour, the press sleeve having a chamber directed inwards towards the pipe to be accommodated, with a force transmission ring arranged in the chamber and with a support body connected to the base body and provided with a sealing contour directed outwards towards the pipe to be inserted, wherein the press sleeve and the support body are connected to the base body as separate elements, and wherein the press sleeve and the force transmission ring have corresponding viewing windows, wherein the press sleeve together with the force transmission ring and the support body seal the flexible pipe to be connected from the inside.
23. The fitting according to claim 22, wherein, that the press sleeve has a sleeve section extending beyond the chamber, the sleeve section forming a portion of the outer contour to be formed by a press jaw.
24. A system for joining rigid pipes and for joining flexible pipes with a plurality of first fittings for connection to a rigid pipe, the first fittings being formed as externally sealing fittings and sealing from the outside rigid pipes to be connected, and with a plurality of second fittings for connecting to a flexible pipe, wherein the second fittings are formed as internally sealing fittings and seal the flexible pipe to be connected from the inside, wherein the first fittings for connecting to a rigid pipe comprise a base body and a press sleeve connected to the base body, wherein the second fittings for connection to a flexible pipe comprise a base body, a press sleeve connected to the base body and a support body connected to the base body, wherein the base body of the first fitting for connection to a rigid pipe and the base body of the second fitting for connection to a flexible pipe have the same structure.
25. The system according to claim 24, wherein, that the first fittings are adapted to be connected to a rigid pipe, and that the second fittings are adapted to be connected to a flexible pipe.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0121] In the following, the invention is explained by means of exemplary embodiments with reference to the drawing. The drawing shows
[0122]
[0123]
[0124]
[0125]
[0126]
[0127]
[0128]
[0129]
[0130]
DESCRIPTION OF THE INVENTION
[0131] In the following description of the various embodiments according to the invention, components and elements with the same function and the same mode of operation are given the same reference signs, even if the components and elements may differ in dimension or shape in the various embodiments.
[0132] In the following, examples of embodiments of systems according to the invention for connecting rigid pipes and for connecting flexible pipes are first explained. The details of the individual fittings according to the invention are then discussed.
[0133]
[0134] Referring to
[0135] Referring further to
[0136] According to the invention, the outer contour 22 of the first press sleeve 21 and the outer contour 42 of the second press sleeve 41 are each adapted at least in sections to the press contour 8 of the press jaw 10 and can be pressed by the press jaw 10.
[0137] In
[0138] Thus, according to the invention, the same press jaw 10 with the same press contour 8 can be used to press and permanently seal both the first fitting 20 for connecting to a rigid pipe 4 and the second fitting 40 for connecting to a flexible pipe 6. This feature applies in particular to rigid pipes 4 and flexible pipes 6 with the same or at least matching outside diameters.
[0139] This reduces the effort on a construction site, since the same press jaw 10 with the same press contour 8 and with the same press tool (not shown) are used for joining rigid pipes 4 and flexible pipes 6 of the same dimensions to generate the necessary press force. While the press tool preferably generates a linear movement of a plunger or piston, the two press jaws 10 are moved towards each other into a closed position by means of a run-in contour, so that the press sleeves 21 or 41 are deformed radially inwards.
[0140] In addition, the press jaws can also be designed as parts of a press loop, the protruding ends of which are pressed together by means of a press device in order to thus cause the deformation acting radially inwards.
[0141] As has been explained in detail in the introduction, a fitting 20 or 40 is understood to mean in particular a straight connection. Changes of direction in the form of pipe bends, reducers, branches such as T-pieces or crossings with two or more press sections are also possible. Furthermore, a fitting or a pipe connection of a armature can be with only one press section.
[0142] As a result of the fact that the outer contour 22 of the first press sleeve 21 and the outer contour 42 of the second press sleeve 41 are each adapted at least in sections to the press contour 8 of the press jaw 10, when the press jaws 10 are moved together, the press contour 8 on the one hand and at least a section of the outer contour 22 of the first press sleeve 21 or the outer contour 42 of the second press sleeve 41 on the other hand increasingly come into contact at least in sections. By moving the press jaws 10 together to a predetermined end position, the press sleeves 21 and 41 are completely pressed and deformed. In the process, the press sleeves 21 and 41 are deformed in the same way by the press jaw 10 in the geometrically corresponding sections. The effect according to the invention that one press jaw 10 is suitable for two different press sleeves 21 and 41 of two fittings 20 and 40 is thus achieved. In particular, the press sleeves 21 and 41 can be largely of the same design.
[0143] Furthermore, from
[0144]
[0145]
[0146] In
[0147] The dimensions shown in
[0148] The degree of compression ?(starr) preferably assumes values with ?(starr)<1.5. For such a degree of compression, it can be ensured that a tight connection with high pull-out strength is achieved and the wrinkling of the pipe to be connected and the fitting is minimised during compression. Preferred for a tight connection with high pull-out strength is a degree of compression ?(starr) which assumes values with ?(starr)<0.12,particularly preferred ?(starr)<0.10.
[0149] At a degree of compression ?(starr) of 0, corresponding to a degree of compression of 0%, no sealing compression of the fitting with the pipe to be connected takes place. At a degree of compression of 0.15 or higher, corresponding to a degree of compression of 15% or above, the fitting to be pressed or the pipe to be pressed is deformed too much, so that wrinkling of the material to be pressed occurs and the excessive press forces lead to deformation of the fitting to be pressed and the pipe.
[0150]
[0151] In
[0152] The dimensions shown in
[0153] The degree of compression ?(flex) preferably assumes values with ?(flex)<0.15. For such a degree of compression, it can be ensured that a tight connection with high pull-out strength is achieved and the wrinkling of the pipe to be connected and the fitting are minimised during compression. Preferred for a tight connection with high pull-out strength is a degree of compression ?(flex) which assumes values with ?(flex)<0.12, particularly preferred ?(flex)<0.10.
[0154] Ata degree of compression ?(flex) of 0, corresponding to a degree of compression of 0%, no sealing compression of the fitting with the pipe to be connected takes place. Furthermore, it has been shown that at a degree of compression of 0.15 or higher, corresponding to a degree of compression of 15% or more, the fitting to be pressed or the pipe to be pressed is deformed too much, so that wrinkling of the material to be pressed occurs and the excessive press forces lead to deformations of the fitting to be pressed and the pipe.
[0155] Looking at
[0156] The ratio ? preferably takes values from a range of values [0.50; 1.50]. For such a ratio ?, a degree of compression as equal as possible can be ensured for the pressing of the fitting to connect a rigid pipe 4 and the pressing of the fitting to connect a flexible pipe 6, so that a tight connection of fitting and pipe to be connected can be achieved for both pressing processes with the same press tool.
[0157] In this way, when optimally pressing a fitting with a rigid pipe 4, collapsing or insufficient pressing of a fitting with a flexible pipe 6 can be prevented when pressing with the same press tool, the press jaw 10. At the same time, for an optimal pressing of a fitting with a flexible pipe 6, a collapsing or a too low pressing of a fitting with a rigid pipe 4 can be prevented when pressing with the same press tool. Preferred for an optimal pressing for the connection of a rigid as well as a flexible pipe is a ratio ?, which assumes values from the range [0.75; 1.25], especially preferred [0.80; 1.20].
[0158] It has been shown that for a ratio ? with ?<0.5 for optimal compression of a fitting with a rigid pipe 4, the fitting for connection with a flexible pipe 6 is compressed too much when compressed with the same compression tool, resulting in wrinkling and collapse of the flexible pipe 6. On the other hand, for a ratio ?>1.5, optimal compression of a fitting with a rigid pipe 4 results in too little compression of the fitting with a flexible pipe 6 when compressed with the same compression tool. Such a too low compression regularly results in a leakage of the connection of the fitting with a flexible pipe 6 and a too low pull-out strength.
[0159] Furthermore, if the ratio ? is ?>1.5 when optimally pressing a fitting with a flexible pipe 6, the fitting for connection with a rigid pipe 4 will be pressed too much when pressed with the same press tool, causing wrinkling and collapsing of the rigid pipe 4. Furthermore, excessive compression of the fitting for connection to a rigid pipe 4 may cause damage to the sealing element and/or other elements within the chamber 23 of the compression sleeve 21. On the other hand, a ratio ?<0.5 when optimally pressing a fitting with a flexible pipe 6 leads to too low a pressing of the fitting with a rigid pipe 4 when pressing with the same press tool. Such a too low compression regularly results in a leakage of the connection of the fitting with a rigid pipe 4 and a too low pull-out strength.
[0160]
[0161] The system 102 comprises at least one first fitting 120 for press-fitting to the rigid pipe 4, the at least one first fitting 120 comprising a first press sleeve 121 provided with a first outer contour 122.
[0162] The system 102 further comprises at least one second fitting 140 for press-fitting to a flexible pipe 6, the at least one second fitting 140 comprising a second press sleeve 141 having a second outer contour 142.
[0163] According to the invention, the outer contour 122 of the first press sleeve 121 and the outer contour 142 of the second press sleeve 141 are each adapted at least in sections to the press contour 108 of the press jaw 110 and can be pressed by the press jaw 110.
[0164] In contrast to the first system 2, in the system 102 the first press sleeve 121 has a first additional press section 121a and the second press sleeve 141 has a second additional press section 141b. As can be seen in
[0165]
[0166] As shown in
[0167] By analogy with
[0168] Further, in analogy to
[0169]
[0170] In
[0171] The dimensions given in
[0172]
[0173] In
[0174] The dimensions shown in
[0175]
[0176]
[0177] It is further evident that the inner diameter DK(starr) of the chamber 23 is defined without adding the wall thickness of the chamber 23, whereas the outer diameter DR(starr) of the rigid pipe 4 to be accommodated is defined by adding the wall thickness of the pipe 4. Thus, the height of the chamber 23 is given by the difference DK(starr)-DR(starr). This results in a chamber volume
[0178]
[0179] Furthermore, it can be seen that the inner diameter DK(flex) of the chamber 43 is defined without adding the wall thickness of the chamber 43, whereas the outer diameter DR(flex) of the flexible pipe 6 to be accommodated is defined by adding the wall thickness s(flex) of the pipe 6. Thus, the height of the chamber 43 is given by the difference DK(flex)-DR(flex). This results in a chamber volume
[0180] From these chamber volumes, the ratio
be formed.
[0181] From the mentioned dimensions according to
?(starr) is thereby defined by
?(flex) is defined by
[0182] Furthermore, the ratio ? can also be calculated by
wherein ? assumes values from a range of values [0.50; 3.00], preferably [0.50; 1.50], particularly preferably [0.75; 1.25].
[0183] Thus, ? indicates the ratio of the chamber height ((DK(starr)-DR(flex)/2) and chamber length DK(starr) of the press sleeve 21 of a fitting 20 for pressing rigid pipes 4 and of the chamber height ((DK(starr)-DR(flex)/2) and length DK(starr) of the press sleeve 41 of a fitting 40 for pressing flexible pipes 6.
[0184]
[0185] With a ratio of ?=1 or ?=1 according to
[0186]
[0187]
[0188] In other embodiments of the fittings, the limit values 0.5<=?<=3.00 or 0.5<=?<=3.00 may also apply.
[0189]
[0190]
[0191]
[0192] For the fittings 120 and 140, these definitions result in the chamber volumina
and
and their relationship
[0193] Likewise, ? is given by
and gives the ratio of the ratio of the chamber height ((DK(starr)-DR(flex)/2) and chamber length DK(starr) of the press sleeve 121 of a fitting 120 for pressing rigid pipes 4 and of the ratio of the chamber height ((DK(starr)-DR(flex)/2) and length DK(starr) of the press sleeve 141 of a fitting 140 for pressing flexible pipes 6.
[0194]
[0195] With a ratio of ?=1 or ?=1 as shown in
[0196]
[0197]
[0198] In other embodiments of the fittings, the limit values 0.5<=?<=3.00 or 0.5<=?<=3.00 may also apply.
[0199] In the following, the individual embodiments of the fittings 20, 120 and 40, 140 are explained in detail with the aid of further figures.
[0200]
[0201] The press sleeve 21 is integrally connected to the base body 24, so that the press section in the form of the press sleeve 21 and the base body 24 can be manufactured in one piece in an advantageous manner.
[0202] The stop element 25 consists of two inwardly directed and radially opposite recesses 25a, which are designed, for example, as punch marks. The pipe stop is thus punctual and not circumferential, wherein dead spaces are avoided, even if a pipe 4 is inserted and the seal 28 seals in the area of the stop element 25. In
[0203] The pipe 4 is secured against being pulled out and/or against excessive internal pressure by means of the clamp ring 26, which is designed as a plastic clamp ring and in which metallic cutting blades are arranged as clamp elements 27. The plastic clamp ring 26 also has circumferential slots 26a and 26b which make the clamp ring 26 flexible overall and thus facilitate assembly in the fitting 20 within the press sleeve 21. In addition, the clamp ring 26 can thereby be formed as a circumferentially closed ring and can be more easily reduced in radius during pressing.
[0204] The clamp elements 27 are designed as cutting blades in the form of wire elements which are inserted into recesses provided for this purpose. The clamp elements 27 are thus positively fixed in the plastic of the clamp ring 26. The clamp elements 27 can be manufactured in various ways, for example as castings or stampings. The number of clamp elements 27 is six, but can be determined according to the requirements or dimensions of the clamp ring 27.
[0205] Furthermore, the clamp elements 27 are arranged in the distal area of the chamber 23 opposite the stop elements 25 and absorb the pull-out force by the clamp elements 27 deforming the pipe 4 punctually, see
[0206] Furthermore, the clamp ring 26 has inwardly directed webs 26c spaced from the clamp elements 27, the webs 26c defining an inner cross-section that is equal to or slightly smaller than the outer diameter of the pipe 4. The webs 26c hold the pipe 4 in the unpressed state of the fitting 20 according to
[0207] In addition, the webs 26c form a guide for the pipe 4 when it is pushed into the fitting 20. If the internal cross-section of the internal surfaces of the webs 26c is slightly smaller than the external diameter of the pipe 4, the pipe 4 is offered a low resistance when it is pushed in. Thus, when the pipe 4 is pushed in, the user receives haptic feedback that the pipe 4 is inserted into the fitting.
[0208] The seal 28 is designed as a lip seal with sections 28a and 28b and seals the gap 29 between the pipe 4 and the press sleeve 21 up to the end 4a of the inserted pipe 4 after pressing. For this purpose, the seal 28 lies on the one hand with the round section 28a inside the chamber 23 against an inclined section and is thereby positioned. The flat section 28b is positioned between the press sleeve 21 and the pipe 4 to be inserted, which is particularly evident in the pressed state in
[0209] The press process becomes clear by comparing
[0210] The sealing element 28 thus ensures a high level of hygiene and prevents crevice corrosion. Thus, in conjunction with the punctual pipe stop 25, dead spaces in which media can collect are avoided. The lip seal also ensures system tightness.
[0211]
[0212] The press sleeve 41 and the support body 50 are arranged at a distance from each other and define a space for inserting and receiving the pipe 6, as can be seen in particular in
[0213] The press sleeve 41 and the support body 50 are joined to the base body 44 by welding. The support body 50 is required for sealing the flexible pipe 6, in particular a multi-layer composite pipe, against the fitting 40. The support body 50 is preferably made of metal and enables a significantly improved chemical resistance and robustness compared to support bodies made of a solid plastic.
[0214] Furthermore, the press sleeve 41 has depressions 41a in the wall in the form of punch marks for an internal locking of the force transmission ring 46 with the press sleeve 41. The force transmission ring 46 is thus positioned and fixed in the press sleeve 41.
[0215] The force transmission ring 46 has cylindrical sections 46a and 46b and an inwardly projecting rib 46c for engagement with the pipe 6 to be inserted.
[0216] The sealing of the fitting 40 against the pipe 6 is preferably ensured without an additional soft seal via the sealing contour 48 of the support body 50 and the force transmission by the force transmission ring 46.
[0217] The pressing of the fitting 40 becomes clear by comparing
[0218] Securing against extraction of the pipe 6 is done, for example, via the retaining ribs 48a of the sealing contour 48.
[0219] Furthermore,
[0220] The press sleeve 41 also has a viewing window 51 so that it is possible to check the insertion of the pipe 6. If the pipe 6 has a special colour, this can be clearly visible as a signal colour through the viewing window 51 in the press sleeve 41.
[0221]
[0222] From the description of the fittings 20 and 40, the outer contours 22 and 42 of the press sleeves 21 and 41 are substantially the same, making the fittings 20 and 40 suitable for a system as shown in
[0223]
[0224] In the embodiment according to
[0225] Furthermore, the fitting 40 according to
[0226] A further change of the fitting 40 compared to the design according to
[0227]
[0228] In contrast to
[0229]
[0230] The press sleeve 121 is positively moulded onto the base body 124 with a section 121b, resulting in a tapering of the diameter of the base body 124 in a section 124a. The press sleeve 121 is therefore firmly connected to the base body 124.
[0231] Furthermore, an inner section 124b of the base body 124 extends radially inside the chamber 123 in the direction of the pipe 4 to be inserted. A section 128a of the sealing element 128 is thereby arranged between the press sleeve 121 and the inner section 124b of the base body 124, and a further section 128b of the sealing element 128 is arranged between the press sleeve 121 and the pipe 4 to be inserted, as can be seen in particular from
[0232] The sealing element 128 fills a substantial part of the chamber 123 and thus seals both on the side of the base body 124 and on the rigid pipe 4, which is pushed in at the end up to the base body 4. This enables separation into the area of the base body 124 that is in contact with the medium and the area of the press sleeve 121 that is not in contact with the medium. The long sealing element 128 also allows a high tolerance of the correct insertion depth of the pipe 4 and ensures an almost gap-free connection between the fitting 102 and the pipe 4.
[0233] Furthermore, the sleeve section 121a and the sealing element 128 have inwardly projecting cams 121c as well as cams 128c distributed over the circumference for guiding and holding the pipe 4. This achieves a retention of the pipe 4, a haptic feedback when overcoming the cams 121c as well as the cams 128c during the insertion of the pipe for checking the insertion depth and also a guidance of the pipe during insertion. In contrast, cams 128d of the sealing element 128, which are also arranged circumferentially, are already in contact with the outside of the inner section 124b in the unpressed state.
[0234] The factory-stamped cams 121c in the front section of the press sleeve 121 also serve a local deformation of the rigid pipe 4 during pressing. Therefore, no clamp ring with a holding function is necessary in this design. In addition, after pressing with the cams 121c, torsional strength is ensured.
[0235] The press process is illustrated by a comparison between
[0236] As can be further seen from
[0237]
[0238]
[0239] The press sleeve 141 and the support body 150 are spaced apart and define an annular space for inserting and receiving the pipe 6.
[0240] The support body 150 is required to seal the flexible pipe 6, in particular a multilayer composite pipe, against the fitting 140. The support body 150 is preferably made of metal and enables a significantly improved chemical resistance and robustness compared to support bodies made of a solid plastic such as polyphenylene sulphone (PPSU).
[0241] The force transmission ring 146 has a toothed portion 146a for engagement with the pipe 6 to be inserted. This provides guidance and retention of the pipe 6 to enable a secured position of the pipe 4 relative to the fitting 140 prior to pressing. In the circumferential direction between the serrated portions 146a, recesses 146c are provided for improved flexibility of the force transmission ring 146. In addition, the force transmission ring 146 is formed as a C-ring to facilitate insertion into the press sleeve 141.
[0242] The sealing of the fitting 140 against the pipe 6 is ensured without an additional soft seal via the sealing contour 148 and the force transmission by the force transmission ring 146.
[0243] Due to the deformation of the press sleeve 141 during pressing, the flexible pipe 6 is pressed onto the sealing contour 148, wherein a sealing effect is achieved.
[0244] In the embodiment example shown, the sealing takes place at the outer end 150a of the support body 150 facing the pipe 6, so that no dead spaces are created here after pressing.
[0245] The pipe 6 is also secured against extraction by means of the retaining ribs 148a of the sealing contour 148.
[0246] Furthermore, the press sleeve 141 has a sleeve section 141b extending beyond the chamber 143, which forms a section of the outer contour 142 of the press sleeve 141 to be formed by a press jaw 110. For this purpose, the press jaw 110 has a corresponding section 108b of the press contour 108.
[0247] The press process results from a comparison of
[0248] The force transmission ring 146 also has inwardly projecting webs 146b that define an inner cross-section that is equal to or slightly smaller than the outer diameter of the pipe 6. Thus, the circumferentially distributed webs 146b form a guide and support for the pipe 6.
[0249] Furthermore, the press sleeve 141 and the force transmission ring 146 have corresponding viewing windows 151 and 152. Thus, when installing the pipe 6 in the fitting 140, the insertion depth of the pipe 6 can be checked, as the sealing of the pipe 6 takes place on the inside via the support body 150.
[0250] The viewing windows 151 and 152 shown in
[0251]
[0252] The press sleeve 121 or 141 is connected to each of the base bodies 124 or 144. For flexible pipes 6, the support body 150 is also used. The base body 124 or 144 also has only small forming straights and can therefore also be made of materials that are difficult to form, such as duplex steel or one of the ferritic steels mentioned above. The same basic body 124 or 144 can be used both in the fitting 120 for rigid pipes 4 and in the fitting 140 for flexible pipes 6, thus enabling a modular design of the fittings of the system described.
[0253] The system for joining rigid pipes 4 and for joining flexible pipes 6 according to
[0254] However, the press sleeves 121 or 141 differ in the respective application for rigid pipes 4 and for flexible pipes 6 and are, for example, force-fitted to the base body 124 or 144 by factory pressing. A further advantage of the two-part construction consisting of a base body 124 or 144 and a press sleeve 121 or 141 is that the fitting 120 or 140 is divided into a base body 124 or 144 that is in contact with the medium and a press sleeve 121 or 141 that is not in contact with the medium. This makes it possible, for example, to manufacture the base body 124 or 144 and, if necessary, the support body 150 from a very high-quality, corrosion-resistant material, while using a low-cost material for the press sleeve 121 or 141. In principle, the material can be selected specifically with regard to the respective requirement, i.e. the medium to be conveyed with the rigid pipe 4 and/or the flexible pipe 6.
[0255] From the description of the fittings 120 and 140, the outer contours 122 and 142 of the press sleeves 121 and 141 are substantially the same, making the fittings 120 and 140 suitable for a system as shown in