ZEROING DEVICE
20240151225 ยท 2024-05-09
Inventors
- Luca Fontanesi (Reggio Emilia, IT)
- Alessandro SASSI (Reggio Emilia, IT)
- David GAMBUZZI (Reggio Emilia, IT)
Cpc classification
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/2042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure relates to a zeroing device comprising a piston movable along an axis, at least one biasing member for biasing the piston along the axis, and an axially displaceable zeroing member limiting axial movement of the at least one biasing member. The present disclosure further relates to a variable displacement hydraulic unit including said zeroing device.
Claims
1. A zeroing device, comprising: a piston movable along an axis, at least one biasing member for biasing the piston along the axis, and an axially displaceable zeroing member limiting axial movement of the at least one biasing member.
2. The zeroing device of claim 1, further comprising a rotatable gudgeon including an eccentric pin engaged with the zeroing member so that the zeroing member is displaceable along the axis by rotating the rotatable gudgeon.
3. The zeroing device of claim 1, further comprising a worm screw engaged with the zeroing member so that the zeroing member is displaceable along the axis by rotating the worm screw.
4. The zeroing device of claim 1, wherein the at least one biasing member includes a first biasing member configured to bias the piston in a first axial direction, wherein the zeroing member limits axial movement of the first biasing member in the first axial direction.
5. The zeroing device of claim 4, wherein the at least one biasing member further includes a second biasing member configured to bias the piston in the second axial direction, opposite to the first axial direction, wherein the zeroing member limits axial movement of the second biasing member in the second axial direction.
6. The zeroing device of claim 5, wherein the piston comprises a body portion and a protrusion extending from the body portion in a lateral direction perpendicular to the axis, wherein the first biasing member is configured to be axially supported on the protrusion and to bias the piston in the first axial direction when at least a portion of the protrusion extends beyond the zeroing member in the second axial direction, and wherein the second biasing member is configured to be axially supported on the protrusion and to bias the piston in the second axial direction when at least a portion of the protrusion extends beyond the zeroing member in the first axial direction.
7. The zeroing device of claim 6, wherein an axial length of the protrusion is equal to an axial length of the zeroing member.
8. The zeroing device of claim 6, further comprising: a first thrust ring axially disposed in between the the zeroing member and the first biasing member and axially disposed in between the protrusion and the first biasing member so that the first biasing member is configured to be supported on the protrusion via the first thrust ring and to move the piston in the first axial direction until the first thrust ring hits the zeroing member, and a second thrust ring axially disposed in between the the zeroing member and the second biasing member and axially disposed in between the protrusion and the second biasing member so that the second biasing member is configured to be supported on the protrusion via the second thrust ring and to move the piston in the second axial direction until the second thrust ring hits the zeroing member.
9. The zeroing device of claim 4, wherein the first biasing member and/or the second biasing member at least partially enclose/encloses the the piston.
10. The zeroing device of claim 1, further comprising a housing, wherein the piston is received in a cylinder formed within the housing and wherein the piston is movable relative to the housing.
11. The zeroing device of claim 10, wherein a portion of the zeroing member is received in a recess formed in the housing so that a portion of the housing enclosing the recess limits axial movement of the zeroing member.
12. The zeroing device of claim 11, wherein the portion of the housing enclosing the recess limits axial movement of the zeroing member in two opposing axial directions.
13. The zeroing device of claim 12, wherein a maximum axial stroke of the zeroing member within the recess formed in the housing is at most ten percent of an axial length of the recess.
14. The zeroing device of claim 10, wherein the at least one biasing member is axially supported on the housing.
15. The zeroing device of claim 10, further comprising a cap assembly closing the cylinder formed in the housing at an axial end thereof, the cap assembly comprising an insertion portion received in the cylinder, wherein the piston is partially received in the insertion portion of the cap assembly.
16. The zeroing device of claim 15, further comprising a hydraulic chamber formed axially in between the cap assembly and the piston, wherein the piston is configured to be biased in a direction along the axis by a hydraulic pressure in the hydraulic chamber.
17. The zeroing device of claim 15, wherein the at least one biasing member is axially supported on the housing via the cap assembly.
18. The zeroing device of claim 15, wherein the cap assembly comprises an outer sealing member disposed in between the insertion portion of the cap assembly and a cylinder wall enclosing the cylinder, wherein the outer sealing member is mounted on the insertion portion of the cap assembly.
19. The zeroing device of claim 15, wherein the cap assembly comprises an inner sealing member disposed in between the insertion portion and the piston, wherein the inner sealing member is mounted on the insertion portion of the cap assembly and/or wherein the cylinder formed in the housing has a cylindrical shape and a cylinder wall enclosing the cylinder does not include machined portions.
20. A variable displacement hydraulic unit, comprising: a swashplate, and the zeroing device of claim 1, wherein the piston of the zeroing device is coupled to the swashplate for swiveling the swashplate.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
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[0034]
DETAILED DESCRIPTION
[0035]
[0036] The hydraulic unit 100 includes a casing 1, a rotatable shaft 2 such as pump shaft or motor shaft at least partially disposed in the casing 1, a cylinder block 3 (see
[0037] The hydraulic unit 100 further includes a zeroing device 101. More detailed views of the zeroing device 101 are depicted in
[0038] In the embodiment depicted here, movement of the piston 7 along the axis 8 is controllable via hydraulic forces. When no net hydraulic force acts on the piston 7 along the axis 8, the biasing members 9a, 9b move the piston 7 back to a zero position. Ideally, in the zero position of the piston 7 the swashplate 5 is arranged perpendicular to the rotation axis 2a of the shaft 2 so that a stroke of the pistons 4 vanishes. Or in other words, when the piston 7 is in the zero position, the hydraulic unit 100 should be in a neutral configuration in which it does not displace fluid upon rotation of the shaft 2. However, due to manufacturing tolerances and/or mechanical wear the zero position of the piston 7 may not always exactly correspond to the neutral configuration of the hydraulic unit 100. Therefore, in order to make sure that the hydraulic unit 100 is in the neutral configuration when the piston 7 is in the zero position, the zero position of the piston 7 can be set or adjusted by displacing the zeroing member 110 along the axis 8, as will be explained in further detail below.
[0039]
[0040] Along the axis 8, the first axial direction 8a points from the first axial end 12a of the cylinder 12 to the second axial end 12b of the cylinder 12, and the second axial direction 8b points from the second axial end 12b of the cylinder 12 to the first axial end 12a of the cylinder 12. The piston 7 is disposed within the cylinder 12. A cylinder axis of the cylinder 12 coincides with the axis 8. The piston 7 is movable relative to the housing 11. Along the axis 8 the piston 7 extends from a first axial end 7a to a second axial end 7b. The piston 7 includes a cylindrical or at least partially cylindrical body portion 7c extending along the axis 8 and a protrusion 7d extending from the body portion 7c in a lateral direction perpendicular to the axis 8. Here, at least a section of the protrusion 7d has an annular shape. The protrusion 7d runs around the body portion 7c. In the embodiment depicted here, the body portion 7c and the protrusion 7d are formed in one piece. The piston 7 may be forced or moved in the first axial direction 8a by a hydraulic pressure in a first hydraulic chamber 25a, and the piston 7 may be forced or moved in the second axial direction 8b by a hydraulic pressure in a second hydraulic chamber 25b. The hydraulic chambers 25a, 25b are formed within the cylinder 12.
[0041] The zeroing device 101 further includes a first cap assembly 13a which closes or seals off the cylinder 12 at its first axial end 12a. The first cap assembly 13a includes an insertion portion 14a extending along the axis 8, and a cap portion 15a extending perpendicular to the axis 8. Here, the insertion portion 14a and the cap portion 15a are formed in one piece. The first cap assembly 13a is fixed to the housing 11, for example by a plurality of screws 16a (see
[0042] Here, the insertion portion 14a has the shape of a hollow cylinder. An outer radius of the insertion portion 14a is equal to or just slightly smaller than a radius of the cylinder 12. The zeroing device 101 further includes at least one first outer sealing member 17a such as a rubber sealing ring. The first outer sealing member 17a is disposed radially in between the insertion portion 14a and the cylinder wall 18 enclosing the cylinder 12. The first outer sealing member 17a is mounted on the insertion portion 14a. More specifically, the first outer sealing member 17a is received in an outer indentation 19a formed in a radially outer surface of the insertion portion 14a of the first cap assembly 13a. The first outer sealing member 17a prevents fluid such as oil from leaking out of the cylinder 12.
[0043] The piston 7 or, more specifically, the body portion 7c of the piston 7 is partially received in the hollow cylindrical insertion portion 14a of the first cap assembly 13a. An inner radius of the hollow cylindrical insertion portion 14a is equal to or just slightly larger than a radius of the body portion 7c of the piston 7. The zeroing device 101 further includes at least one first inner sealing member 20a such as a rubber sealing ring. The first inner sealing member 20a is disposed radially in between the hollow cylindrical insertion portion 14a and the body portion 7c of the piston 7. The first inner sealing member 20a is mounted on the insertion portion 14a. More specifically, the first inner sealing member 20a is received in an inner indentation 21a formed in a radially inner surface of the hollow cylindrical insertion portion 14a of the first cap assembly 13a. The first inner sealing member 20a prevents fluid such as oil from leaking into a hollow 22a formed axially in between the piston 7 and the cap portion 15a of the first cap assembly 13a.
[0044] The zeroing device 101 further includes a second cap assembly 13b which closes or seals off the cylinder 12 at its second axial end 12b. The second cap assembly 13b includes an insertion portion 14b extending along the axis 8, and a cap portion 15b extending perpendicular to the axis 8. Here, the insertion portion 14b and the cap portion 15b are formed in one piece. The second cap assembly 13b is fixed to the housing 11, for example by a plurality of screws which may extend parallel to the axis 8 and fix the cap portion 15b to the housing 11 (not shown). The insertion portion 14b of the second cap assembly 13b is received in the cylinder 12. The second cap assembly 13b, more specifically the insertion portion 14b of the second cap assembly 13b, delimits the second hydraulic chamber 25b in the first axial direction 8a.
[0045] Here, the insertion portion 14b has the shape of a hollow cylinder. An outer radius of the insertion portion 14b is equal to or just slightly smaller than a radius of the cylinder 12. The zeroing device 101 further includes at least one second outer sealing member 17b such as a rubber sealing ring. The second outer sealing member 17b is disposed radially in between the insertion portion 14b and a cylinder wall 18 enclosing the cylinder 12. The second outer sealing member 17b is mounted on the insertion portion 14b. More specifically, the second outer sealing member 17b is received in an outer indentation 19b formed in a radially outer surface of the insertion portion 14b of the second cap assembly 13b. The second outer sealing member 17b prevents fluid such as oil from leaking out of the cylinder 12.
[0046] The piston 7 or, more specifically, the body portion 7c of the piston 7 is partially received in the hollow cylindrical insertion portion 14b of the second cap assembly 13b. An inner radius of the hollow cylindrical insertion portion 14b is equal to or just slightly larger than the radius of the body portion 7c of the piston 7. The zeroing device 101 further includes at least one second inner sealing member 20b such as a rubber sealing ring. The second inner sealing member 20b is disposed radially in between a radially inner wall of the hollow cylindrical insertion portion 14b and the body portion 7c of the piston 7. The second inner sealing member 20b is mounted on the insertion portion 14b. More specifically, the second inner sealing member 20b is received in an inner indentation 21b formed in a radially inner surface of the hollow cylindrical insertion portion 14b of the second cap assembly 13b. The second inner sealing member 20b prevents fluid such as oil from leaking into a hollow 22b formed axially in between the piston 7 and the cap portion 15b of the second cap assembly 13b.
[0047] The zeroing member 110 is partially received in a recess 23 formed in the housing 11. Portions 11a, 11b of the housing 11 enclosing the recess 23 limit movement of the zeroing member 110 along the axis 8. More specifically, the portion 11a limits movement of the zeroing member 110 in the second axial direction 8b, and the portion 11b limits movement of the zeroing member 110 in the first axial direction 8a. The zeroing member 110 protrudes partially into the cylinder 12. Here, a length or extension of the recess 23 along the axis 8 and a length or extension of the zeroing member 110 along the axis 8 are such that a maximum stroke of the zeroing member 110 along the axis 8 within the recess 23 is at most 20 percent or at most ten percent of the axial length or of the axial extension of the recess 23. As can be seen in
[0048] In the embodiment depicted in
[0049] The first biasing member 9a biases or is configured to bias the piston 7 in the first axial direction 8a along the axis 8. In the embodiment depicted here, the first biasing member 9a is received on and encloses or at least partially encloses the piston 7. More specifically, the first biasing member 9a is received on and encloses or at least partially encloses the body portion 7c of the piston 7. Along the axis 8, the first biasing member 9a is supported on the first cap assembly 13a. Further, along the axis 8 the first biasing member 9a is supported on either the zeroing member 110 or the protrusion 7d of the piston 7 at all times. Or in other words, the first biasing member 9a is preloaded or at least partially compressed in between the first cap assembly 13a and either the zeroing member 110 or the protrusion 7d of the piston 7 at all times. More specifically, along axis 8 the first biasing member 9a is supported on the insertion portion 14a of the first cap assembly 13a. Or in other words, along the axis 8 the first biasing member 9a is supported on the housing 11 via the first cap assembly 13a.
[0050] Along the axis 8, the first biasing member 9a is disposed in between the first cap assembly 13a and the protrusion 7d of the piston 7. More specifically, along the axis 8 the first biasing member 9a is disposed in between the insertion portion 14a of the first cap assembly 13a and the protrusion 7d of the piston 7. Along the axis 8 the first biasing member 9a is disposed in between the first cap assembly 13a and the zeroing member 110. More specifically, along the axis 8 the first biasing member 9a is disposed in between the insertion portion 14a of the first cap assembly 13a and the zeroing member 110.
[0051] The zeroing device 101 further includes a first thrust ring 24a. Along the axis 8 the first thrust ring 24a is disposed in between the first biasing member 9a and the zeroing member 110 and in between the first biasing member 9a and the protrusion 7d of the piston 7. The first thrust ring 24a is received on the piston 7, more specifically on the body portion 7c of the piston 7. In the radial direction perpendicular to the axis 8, the first thrust ring 24a at least partially overlaps with the zeroing member 110. Or in other words, with respect to the axis 8 a maximum radius of the first thrust ring 24a determined perpendicular to the axis 8 is larger than a minimum radius of the zeroing member 110 determined perpendicular to the axis 8. Further, in the radial direction the first thrust ring 24a at least partially overlaps with the protrusion 7d of the piston 7. Or in other words, with respect to the axis 8 a minimum radius of the first thrust ring 24a determined perpendicular to the axis 8 is smaller than a maximum radius of the protrusion 7d determined perpendicular to the axis 8.
[0052] Thus, along the axis 8 the first biasing member 9a is configured to be supported on the protrusion 7d via the first thrust ring 24a and to move the piston 7d in the first axial direction 8a when or as long as the protrusion 7d extends or at least partially extends beyond the zeroing member 110 in the second axial direction 8d until the first thrust ring 24a hits or strikes against the zeroing member 110. A biasing force the first biasing member 9a exerts on the zeroing member 110 and a frictional force between the rotatable gudgeon 111 and the housing 11 are such that the first biasing member 9a may not move the zeroing member 110 along the axis 8 against the frictional force between the rotatable gudgeon 111 and the housing 11. In this way, the zeroing member 110 limits movement of the first biasing member 9a in the first axial direction 8a.
[0053] The second biasing member 9b biases or is configured to bias the piston 7 in the second axial direction 8b along the axis 8. In the embodiment depicted here, the second biasing member 9b is received on and encloses or at least partially encloses the piston 7. More specifically, the second biasing member 9b is received on and encloses or at least partially encloses the body portion 7c of the piston 7. Along the axis 8, the second biasing member 9b is supported on the second cap assembly 13b. Further, along the axis 8 the second biasing member 9b is supported on either the zeroing member 110 or the protrusion 7d of the piston 7 at all times. Or in other words, the second biasing member 9b is preloaded or at least partially compressed in between the second cap assembly 13b and either the zeroing member 110 or the protrusion 7d of the piston 7 at all times. More specifically, along axis 8 the second biasing member 9b is supported on the insertion portion 14b of the second cap assembly 13b. Or in other words, along the axis 8 the second biasing member 9b is supported on the housing 11 via the second cap assembly 13b.
[0054] Along the axis 8 the second biasing member 9b is disposed in between the second cap assembly 13b and the protrusion 7d of the piston 7. More specifically, along the axis 8 the second biasing member 9b is disposed in between the insertion portion 14b of the second cap assembly 13b and the protrusion 7d of the piston 7. Along the axis 8, the second biasing member 9b is disposed in between the second cap assembly 13b and the zeroing member 110. More specifically, along the axis 8 the second biasing member 9b is disposed in between the insertion portion 14b of the second cap assembly 13b and the zeroing member 110.
[0055] The zeroing device 101 further includes a second thrust ring 24b. Along the axis 8, the second thrust ring 24b is disposed in between the second biasing member 9b and the zeroing member 110 and in between the second biasing member 9b and the protrusion 7d of the piston 7. The second thrust ring 24b is received on the piston 7, more specifically on the body portion 7c of the piston 7. In the radial direction perpendicular to the axis 8, the second thrust ring 24b at least partially overlaps with the zeroing member 110. Or in other words, with respect to the axis 8 a maximum radius of the second thrust ring 24b determined perpendicular to the axis 8 is larger than a minimum radius of the zeroing member 110 determined perpendicular to the axis 8. Further, in the radial direction the second thrust ring 24b at least partially overlaps with the protrusion 7d of the piston 7. Or in other words, with respect to the axis 8 a minimum radius of the second thrust ring 24b determined perpendicular to the axis 8 is smaller than a maximum radius of the protrusion 7d determined perpendicular to the axis 8.
[0056] Thus, along the axis 8 the second biasing member 9b is configured to be supported on the protrusion 7d via the second thrust ring 24b and to move the piston 7d in the second axial direction 8b when or as long as the protrusion 7d extends or at least partially extends beyond the zeroing member 110 in the first axial direction 8a until the second thrust ring 24b hits or strikes against the zeroing member 110. A biasing force the second biasing member 9b exerts on the zeroing member 110 and a frictional force between the rotatable gudgeon 111 and the housing 11 are such that the second biasing member 9b may not move the zeroing member 110 along the axis 8 against the frictional force between the rotatable gudgeon 111 and the housing 11. In this way, the zeroing member 110 limits movement of the second biasing member 9b in the second axial direction 8b.
[0057] In
[0058] As, starting from the situation illustrated in
[0059] The resulting situation is depicted in
[0060] In
[0061] Similar to the situations shown in
[0062]
[0063] Like the hydraulic unit 100 of
[0064] For the sake of brevity and simplicity, in the following only those features of the hydraulic unit 200 of
[0065] In contrast to the zeroing device 101 of the hydraulic unit 100 of
[0066]