LANCE FOR USE IN METAL PRODUCTION AND CASTING INSTALLATIONS

Abstract

The present invention concerns a lance composed of a top lance (1t) and of a sublance (2) coupled to the top lance (1t), which forms a shoulder (1s) between the top lance and the sublance. The sublance (2) of the present invention is provided with a protective device (3) comprising a coupling end (2c) opening to the cavity (2v), wherein, when at rest, the protective device (3) is in an initial configuration characterized by an outer maximum diameter (D3o) which is not more than 10% larger than the diameter (D2) of sublance (2) (D3o≤1.1 D2), when the sublance (2) is coupled to the lance the protective device (3) contacts the shoulder (1s) and is deformed into a deformed configuration, forming a surface impervious to molten metal and slag, which spans over a whole area of the shoulder (1s).

Claims

1-17. (canceled)

18. Lance for immersion of a probe into molten metal comprising, (A)a top lance comprising, a handling portion extending along a longitudinal axis (X), and comprising a distal end of cross-section normal to the longitudinal axis (X) of diameter (D1) the distal end being provided with a coupling portion extending coaxially with the longitudinal axis (X), and having a maximum diameter (d1), with D1>d1, (B) a sublance formed by an elongated tube extending along the longitudinal axis (X) and comprising a cavity configured for snugly receiving the coupling portion, wherein the cavity is substantially cylindrical of diameter (d2), with d1≤d2, extending along the longitudinal axis (X) from an immersion end provided with a probe and/or a sample collector, to a proximal end which is coupled to a protective device comprising a coupling end (2c) opening to the cavity (2v), wherein, the elongated tube (2t) has a cross-section of external diameter (D2) wherein d1<d2<D2<D1, and the protective device (3) is deformable upon application thereto of a force along the longitudinal axis (X), and the coupling portion is inserted in the cavity of the sublance with the protective device contacting a shoulder formed by the distal end of the handling portion and the coupling portion, wherein when at rest, the protective device is in an initial configuration characterized by an outer maximum diameter (D3o) which is not more than 10% larger than D2 (D3o≤1.1 D2), preferably not more than 5% larger than D2 (D3o≤1.05 D2), more preferably D3o=D2, when the sublance is coupled to the lance with the coupling portion being inserted in the cavity, the protective device contacts the shoulder and is deformed into a deformed configuration, forming a surface impervious to molten metal and slag, which spans over an area inscribing a circle normal to the longitudinal axis (X) of diameter (D3d) with D3d≥D1, covering a whole area of the shoulder.

19. Lance according to claim 18, wherein the protective device comprises, an inner tube which is deformable upon application thereto of a compressive force along the longitudinal axis (X), the inner tube extending along the longitudinal axis (X) and forming an inner passage of diameter (D3i) with D3i≥d1, the inner tube comprising a number of inner slits separated from one another and distributed over a circumference of the inner tube, an outer tube which is deformable upon application thereto of a compressive force along the longitudinal axis (X), the outer tube snugly surrounding the inner tube (3i) and comprising a number of outer slits separated from one another and distributed over a circumference of the outer tube, optionally, one or more peripheral tubes which are deformable upon application thereto of a compressive force along the longitudinal axis (X), and which are inserted in one another and snugly surrounding the outer tube and wherein each of the one or more peripheral tubes comprises a number of peripheral slits separated from one another and distributed over a circumference of each of the one or more peripheral tubes, wherein the peripheral slits of two adjacent peripheral tubes do not overlap with one another at any point, and wherein the outer slits do not at any point overlap with the peripheral slits of the peripheral tube adjacent to the outer tube, and wherein the inner slits and the outer slits do not overlap with one another at any point.

20. Lance according to claim 19, wherein the inner slits and outer slits extend parallel to the longitudinal axis (X).

21. Lance according to claim 19, wherein the inner slits and outer slits extend transverse to, but not normal to the longitudinal axis (X), and wherein the inner slits and outer slits form an angle with the longitudinal axis preferably comprised between 10 and 50°, more preferably between 25 and 45°.

22. Lance according to claim 19, wherein the inner tube and outer tube are made of an elastomeric material, or of a metal which is plastically deformable, or is in the form of a fabric of woven or non-woven fibres made of ceramic, polymer, or metal fibres.

23. Lance according to claim 19, wherein one or more of: the inner tube and the outer tube is provided with folding lines to control the deformation of the protective device for folding in a reproducible way.

24. Lance according to claim 19, wherein the inner tube and the outer tube have different heights measured along the longitudinal axis (X).

25. Lance according to claim 18, wherein the protective device comprises a tube which is deformable upon application thereto of a compressive force along the longitudinal axis (X), the tube extending along the longitudinal axis (X) and forming an inner passage of diameter (D3i) with D3i≥d1, the tube comprising a number of slits separated from one another and distributed over a circumference of the tube, wherein the slits are preferably distributed in two sets, an upper set extending from a location adjacent to the coupling end to a location adjacent to a half of a height of the tube measured along the longitudinal axis (X), and a lower set extending from a location adjacent to a fixed end opposite the coupling end to a location adjacent to the half of the height of the tube, wherein the slits of the upper set are offset relative to the slits of the lower set.

26. Lance according to claim 19, wherein the protective device is one of: (1) cylindrical, (2) comprises a plurality of cylindrical portions, and (3) comprises one or more cylindrical portions and one or more tapered or curved portions distributed along the longitudinal axis (X).

27. Lance according to claim 18, wherein the protective device comprises, a support ring coupled to the proximal end of the elongated tube, and a number of L-shaped plates, each comprising an outer portion joined to an inner portion at a level of a corner of the L, the L-shaped plates being rotatably mounted and distributed about a circumference of the support ring by hinges at the level of or adjacent to the corners of the L-shaped plates, such that in the initial configuration of the protective device each L-shaped plate is biased to rotate such that the inner portions extend radially inwards, substantially normal to the longitudinal axis (X), obturating at least partially the cavity and the outer portions rest against an outer surface of the sublance, and the L-shaped plates are configured for pivoting about the hinges from the initial configuration to the deformed configuration upon inserting the coupling portion into the cavity to couple the sublance to the top lance, wherein in the deformed configuration, the inner portions are aligned parallel to the longitudinal axis (X) and the outer portions extend radially, substantially normal to the longitudinal axis (X) and overlap with one another to form a continuous screen against splashes when the protective device is brought into contact with the shoulder.

28. Lance according to claim 27, wherein each outer portion has a free edge which is larger than the corner, measured normal to the longitudinal axis (X), and wherein each outer portion is curved with a curvature matching the external diameter (D2) of the coupling end, such that when the protective device is in the initial configuration, each outer portion mates an external surface of the sublance.

29. Lance according to claim 27, wherein each inner portion has a free edge which is shorter than the corner, measured normal to the longitudinal axis (X), and wherein each inner portion is curved with a curvature matching the maximum diameter (d1) of the coupling portion, such that upon inserting the coupling portion into the cavity and upon pivoting the L-shaped plates over their hinges, the inner portions are pressed against a wall of the cavity and form an inner passage of diameter with D3i≥d1, allowing the insertion of the coupling portion.

30. Lance according to claim 27, wherein the L-shaped plates are rigid enough to not substantially deform upon normal use of the device, and are preferably made of metal, preferably steel or aluminium, or made of a ceramic material, or made a polymeric material.

31. A sublance for coupling to the coupling portion of the lance according to claim 18, wherein the sublance is formed by an elongated tube extending along the longitudinal axis (X) and comprising a cavity configured for snugly receiving the coupling portion, wherein the cavity is substantially cylindrical of diameter (d2), with d1≤d2, extending along the longitudinal axis (X) from an immersion end provided with a probe and/or a sample collector, to a proximal end which is coupled to a protective device comprising a coupling end opening to the cavity, wherein, the elongated tube has a cross-section of external diameter (D2) wherein d1<d2<D2<D1, and the protective device (3) is deformable upon application thereto of a force along the longitudinal axis (X), and the coupling portion is inserted in the cavity of the sublance with the protective device contacting the shoulder, wherein, when at rest, the protective device is in an initial configuration characterized by an outer maximum diameter which is not more than 10% larger than D2 (D3o≤1.1 D2), preferably not more than 5% larger than D2 (D3o≤1.05 D2), more preferably D3o=D2, when the sublance is coupled to the lance with the coupling portion (1c) being inserted in the cavity, the protective device contacts the shoulder and is deformed into a deformed configuration, forming a surface impervious to molten metal and slag, which spans over an area inscribing a circle of diameter (D3d) with D3d≥D1, covering a whole area of the shoulder, extending normal to the longitudinal axis (X) over a distance at least equal to ½D1 from the longitudinal axis (X).

32. Lance according to claim 18, wherein the protective device comprises, an inner tube which is deformable upon application thereto of a compressive force along the longitudinal axis (X), the inner tube extending along the longitudinal axis (X) and forming an inner passage of diameter (D3i) with D3i≥d1, the inner tube comprising a number of inner slits separated from one another and distributed over a circumference of the inner tube, an outer tube which is deformable upon application thereto of a compressive force along the longitudinal axis (X), the outer tube snugly surrounding the inner tube and comprising a number of outer slits separated from one another and distributed over a circumference of the outer tube, optionally, one or more peripheral tubes which are deformable upon application thereto of a compressive force along the longitudinal axis (X), and which are inserted in one another and snugly surrounding the outer tube and wherein each of the one or more peripheral tubes comprises a number of peripheral slits separated from one another and distributed over a circumference of each of the one or more peripheral tubes, wherein the peripheral slits of two adjacent peripheral tubes do not overlap with one another at any point, and wherein the outer slits do not at any point overlap with the peripheral slits of the peripheral tube adjacent to the outer tube, and wherein the inner slits and the outer slits do not overlap with one another at any point, wherein the Lance further comprises a sublance, wherein the sublance is formed by an elongated tube extending along the longitudinal axis (X) and comprising a cavity configured for snugly receiving the coupling portion, wherein the cavity is substantially cylindrical of diameter (d2), with d1≤d2, extending along the longitudinal axis (X) from an immersion end provided with a probe and/or a sample collector, to a proximal end which is coupled to a protective device comprising a coupling end opening to the cavity, wherein, the elongated tube has a cross-section of external diameter (D2) wherein d1<d2<D2<D1, and the protective device (3) is deformable upon application thereto of a force along the longitudinal axis (X), and the coupling portion is inserted in the cavity of the sublance with the protective device contacting the shoulder, wherein, when at rest, the protective device is in an initial configuration characterized by an outer maximum diameter which is not more than 10% larger than D2 (D3o≤1.1 D2), preferably not more than 5% larger than D2 (D3o≤1.05 D2), more preferably D3o=D2, when the sublance is coupled to the lance with the coupling portion (1c) being inserted in the cavity, the protective device contacts the shoulder and is deformed into a deformed configuration, forming a surface impervious to molten metal and slag, which spans over an area inscribing a circle of diameter (D3d) with D3d≥D1, covering a whole area of the shoulder, extending normal to the longitudinal axis (X) over a distance at least equal to ½ D1 from the longitudinal axis (X).

33. Protective device for protecting from splattering the shoulder formed between the distal end of the handling portion and the sublance of a lance according to claim 18, wherein the protective device comprises, an inner tube which is deformable upon application thereto of a compressive force along the longitudinal axis (X), the inner tube extending along the longitudinal axis (X) and forming an inner passage of diameter (D3i) w with D3i>d1, the inner tube comprising a number of inner slits separated from one another and distributed over a circumference of the inner tube, an outer tube which is deformable upon application thereto of a compressive force along the longitudinal axis (X), the outer tube snugly surrounding the inner tube and comprising a number of outer slits separated from one another and distributed over a circumference of the outer tube, optionally, one or more peripheral tubes which are deformable upon application thereto of a force along the longitudinal axis (X), and which are inserted in one another and snugly surrounding the outer tube and wherein each of the one or more peripheral tubes comprises a number of peripheral slits separated from one another and distributed over a circumference of each of the one or more peripheral tubes, wherein the peripheral slits of two adjacent peripheral tubes do not overlap with one another at any point, and wherein the outer slits do not at any point overlap with the peripheral slits of the peripheral tube adjacent to the outer tube, and wherein the inner slits and the outer slits do not overlap with one another at any point.

34. Protective device according to claim 33, wherein the protective device comprises, an inner tube which is deformable upon application thereto of a compressive force along the longitudinal axis (X), the inner tube extending along the longitudinal axis (X) and forming an inner passage of diameter (D3i) with D3i≥d1, the inner tube comprising a number of inner slits separated from one another and distributed over a circumference of the inner tube, an outer tube which is deformable upon application thereto of a compressive force along the longitudinal axis (X), the outer tube snugly surrounding the inner tube and comprising a number of outer slits separated from one another and distributed over a circumference of the outer tube, optionally, one or more peripheral tubes which are deformable upon application thereto of a compressive force along the longitudinal axis (X), and which are inserted in one another and snugly surrounding the outer tube and wherein each of the one or more peripheral tubes comprises a number of peripheral slits separated from one another and distributed over a circumference of each of the one or more peripheral tubes, wherein the peripheral slits of two adjacent peripheral tubes do not overlap with one another at any point, and wherein the outer slits do not at any point overlap with the peripheral slits of the peripheral tube adjacent to the outer tube, and wherein the inner slits and the outer slits do not overlap with one another at any point.

Description

BRIEF DESCRIPTION OF THE FIGURES

[0047] For a fuller understanding of the nature of the present invention, reference is made to the following detailed description taken in conjunction with the accompanying drawings in which:

[0048] FIG. 1: shows a steelmaking converter with an oxygen lance and a lance according to the present invention.

[0049] FIG. 2(a) shows a handling portion and a separate coupling portion of a lance according to the present invention.

[0050] FIG. 2(b) shows a top lance of the present invention, formed by the handling portion and the coupling portion of FIG. 1(a) coupled to one another.

[0051] FIG. 2(c) shows a sublance according to the present invention.

[0052] FIG. 2(d) shows a lance according to the present invention formed by the sublance of

[0053] FIG. 2(c) coupled to the top lance of FIG. 2(b).

[0054] FIG. 2(e) shows a sublance according to the present invention.

[0055] FIG. 3(a) shows an exploded view of an embodiment of a protecting device according to the present invention.

[0056] FIG. 3(b) shows the protecting device of FIG. 3(a) in assembled form.

[0057] FIG. 3(c)-3(f) show alternative embodiments of protective devices according to the present invention.

[0058] FIG. 4(a) shows a detail of the coupling of a coupling portion to a handling portion for forming a top lance of the present invention.

[0059] FIG. 4(b) shows a detail of the assembled top lance of FIG. 4(a) over a sublance provided with a protective device of the type illustrated in FIGS. 3(a) to 3(f).

[0060] FIG. 4(c) shows the sublance of FIG. 4(b) partially inserted over the coupling portion of the top lance of FIG. 4(b), with a top surface of the protective device contacting the shoulder but remaining undeformed in the initial configuration.

[0061] FIG. 4(d) shows the sublance of FIG. 4(c) fully inserted over the coupling portion of the top lance of FIG. 4(c), with the one embodiment of protective device being deformed in the deformed configuration and protecting the shoulder from splattering.

[0062] FIG. 4(e) shows a partially deformed protective device of the type illustrated in FIGS. 3(a)-3(f).

[0063] FIG. 5(a) shows an exploded view of a second embodiment of the protective device of the present invention.

[0064] FIG. 5(b) shows a side view of the second embodiment of the protective device of FIG. 5(a) in assembled form.

[0065] FIG. 5(c) shows the second embodiment of the protective device of FIG. 5(b) in the initial configuration.

[0066] FIG. 5(d) shows the second embodiment of the protective device of FIG. 5(b) in the deformed configuration.

[0067] FIG. 5(e) shows a sublance according to the present invention with the protective device of the second embodiment of FIG. 5(a).

[0068] FIG. 6(a) shows a detail of the coupling of a coupling portion to a handling portion for forming a top lance of the present invention.

[0069] FIG. 6(b) shows a detail of the assembled top lance of FIG. 6(a) over a sublance provided with a protective device of the type illustrated in FIGS. 5(a) to 5(e).

[0070] FIG. 6(c) shows the sublance of FIG. 6(b) partially inserted over the coupling portion of the top lance of FIG. 6(b), with a top surface of the second embodiment of the protective device still separated from the shoulder and already at least partially deformed by the introduction of the coupling portion.

[0071] FIG. 6(d); shows the sublance of FIG. 6(c) fully inserted over the coupling portion of the top lance of FIG. 6(c), with the second embodiment of protective device being deformed in the deformed configuration and protecting the shoulder from splattering.

[0072] FIGS. 7(a) & 7(b) show alternative embodiments of protective devices according to the present invention.

DETAILED DESCRIPTION OF THE INVENTION

[0073] The present invention concerns a lance for immersion of a probe into molten metal. The lance comprises a top lance (1t) and a disposable sublance (2), holding a probe and being coupled to the top lance (1t).

[0074] The top lance (1t) comprises a handling portion (1h) which is reusable, and a coupling portion (1c) coupled to or at least partially integral with a distal end of the handling portion (1h). The handling portion (1h) extends along a longitudinal axis (X) and comprises a distal end which is generally of substantially circular cross-section normal to the longitudinal axis (X) of diameter (D1). The distal end is provided with the coupling portion (1c), which extends coaxially with the longitudinal axis (X), and has a maximum diameter (d1), with D1>d1. The coupling portion is generally formed by, [0075] a fixed element (1f) fixed to or integral with the distal end of the handling portion (1h) and defining an exposed area of the distal end forming a shoulder (1s), and a probe holder (1p) extending along the longitudinal axis (X) and comprising a proximal end reversibly coupled to the fixed element (1f).

[0076] A given probe holder can be used a number of times without replacement, but because of the severe conditions of use it is exposed to, it degrades rapidly and, unlike the handling portion (1h) and the fixed element (1f), the probe holder needs be replaced at regular intervals.

[0077] The sublance (2) is disposable and is formed by an elongated tube (2t) extending along the longitudinal axis (X) and comprising a cavity (2v) configured for snugly receiving the coupling portion (1c). The cavity is substantially cylindrical of diameter (d2), with d1<d2, extending along the longitudinal axis (X) from an immersion end provided with a probe (2p) and/or a sample collector, to a proximal end which is coupled to a protective device (3) comprising a coupling end (2c) opening to the cavity (2v). The elongated tube (2t) has a substantially circular cross-section of external diameter (D2) wherein d1<d2<D2<D1. The protective device (3) is deformable upon application thereto of a force along the longitudinal axis (X). The sublance (2) is reversibly coupled to the top lance (1t) to form the lance. Coupling the sublance (2) to the top lance (1t) to form the lance of the present invention is achieved by inserting the coupling portion (1c) of the top lance (1t) into the cavity (2v) of the sublance (2) with the coupling end (2c) of the protective device (3) contacting the shoulder (1s).

[0078] The gist of the present invention is to provide a protective device which, on the one hand, [0079] does not alter substantially the geometry of the coupling end (2c) of a separate (uncoupled) sublance, to allow using existing racks for storing the sublances and using robots without modifying the programming thereof and, on the other hand, [0080] covers and protects from splattering the whole area of the shoulder and of any gap formed between the shoulder (1s) and the sublance (2) when the latter is coupled to the former.

[0081] This is achieved by designing the protective device such that [0082] when at rest, the protective device (3) is in an initial configuration characterized by an outer maximum diameter (D3o) which is not more than 10% larger than D2 (D3o≤1.1 D2), preferably not more than 5% larger than D2 (D3o1.05 D2), more preferably D3o=D2, and [0083] when the sublance (2) is coupled to the lance with the coupling portion (1c) being inserted in the cavity (2v), the protective device (3) contacts the shoulder (1s) and is deformed into a deformed configuration, forming a surface impervious to molten metal and slag, which spans over an area inscribing a circle normal to the longitudinal axis (X) of diameter (D3d) with D3d≥D1; in the deformed configuration the protective device (3) covers a whole area of the shoulder (1s), extending normal to the longitudinal axis (X) over a distance at least equal to ½D1 from the longitudinal axis (X).

Top Lance (1t)

[0084] The top lance (1t), as shown in FIG. 1, is a hollow rod, sufficiently long for being inserted into a metallurgic vessel. For example, for steelmaking converters, the top lance (1t) can be 10 to 20 meters long, and even longer depending on the dimensions of the metallurgic installation. It is handled by a robot configured for pulling the lance down into and up out of a metallurgic vessel. The top lance is formed of a handling portion (1h) and a coupling portion (1c).

[0085] The handling portion (1h) extends along a longitudinal axis (X) and comprises a distal end of substantially circular cross-section normal to the longitudinal axis (X) of diameter (D1). In a vast majority of cases, the cross-section of the distal end is circular, but in case it was not circular, the cross-section can be similarly characterized by a hydraulic diameter (Dh1) (not shown in the Figures) instead of the diameter (D1), wherein Dh1=A1/P1, with A1 and P1 being an area and a perimeter of the cross-section of the distal end normal to the longitudinal axis (X). The circularity of the cross-section of the distal end of the handling portion is not essential to the present invention. But in practice, it generally is circular.

[0086] The handling portion (1h) can be made of metal or polymer, or of a fibre reinforced polymer composite. It is designed to last over a substantial service time without being changed. It can be considered as an integral part of a metallurgic installation.

[0087] As shown in FIG. 2(b), the coupling portion (1c) extends coaxially with the longitudinal axis (X), and has a maximum diameter (d1), with D1>d1. A shoulder (1s) of breadth (½ (D1−d1)) is thus formed by the distal end of the handling portion (1h) and the coupling portion (1c).

[0088] As shown in FIG. 2(a), the coupling portion (1c) is generally formed by, [0089] a fixed element (1f) fixed to or integral with the distal end of the handling portion (1h) and defining an exposed area of the distal end forming the shoulder (1s), and [0090] a probe holder (1p) extending along the longitudinal axis (X) and comprising a proximal end reversibly coupled to the fixed element (1f).

[0091] Like the handling portion, the coupling portion is generally hollow defining a passage for accommodating any wiring required by the probe (2p) positioned ata free end of the sublance (2). A free end of the coupling portion (1c) and, in particular, of the probe holder (1p), can be provided with an electrical connection (1e) (e.g., a male plug or a female socket) for coupling to a corresponding electrical connection (2e) of any wiring of the probe (2b) when a sublance (2) is coupled to the top lance (1t), thus forming an continuous electrically conductive communication extending from the probe (2p) along the passage through the top lance to any controller for recording the measurements by the probe (2p). Because the electrical connection (1e) of the probe holder (1p) can be damaged by repeated connections/disconnections to new sublances (2) and by the severe working conditions within a metallurgical vessel, very close to molten metal at very high temperatures and often exposed to vibrations, the probe holder (1p) must be changed at regular intervals, to ensure a good connection of any wires.

[0092] The probe holder (1p) can be reversibly coupled to the fixed element (1f) to form the coupling portion (1c) by mechanical means, such as a thread as illustrated in FIGS. 4(a) and 6(a), a bayonet, snap fits, and the like.

Sublance (2)

[0093] The sublance (2) extends along the longitudinal axis (X) and comprises a cavity (2v) configured for snugly receiving the coupling portion (1c). The sublance (2) is composed of at least, [0094] an elongated tube (2t) comprising an immersion end and a proximal end, [0095] a probe (2p) and/or a metal or slag sample collector are coupled to the immersion end of the elongated tube (2t), and [0096] a protective device (3) is coupled to the proximal end of the elongated tube (2t).

[0097] The cavity is substantially cylindrical of diameter (d2), with d1≤d2, extending along the longitudinal axis (X) from the immersion end at least partially closed by the probe (2p), to a coupling end (2c) of the protective device (3) which opens the cavity for receiving the coupling portion (1c) of the top lance (1t). The coupling portion (1c) of the top lance (1t) can comprise gripping means contacting the wall of the cavity (2v) and securing the sublance (2) by friction. The sublance (2) can also be secured to the coupling portion by mechanical means, such as a screw thread, a bayonet, snap fits, and the like.

[0098] An electrical connection (2e) mating the electrical connection (1e) of the coupling portion (1c) of the top lance can be fixed at a corresponding position in the cavity (2v), such that when the sublance (2) is coupled to the top lance (1t), an electrical communication is formed by connecting the electrical connectors (1e, 2e) of the top lance (1t) and of the sublance (2). This way, the probe (2b) can be electrically coupled to an external controller (not shown).

[0099] The elongated tube (2t) is generally made of cardboard closed by the probe at the immersion end thereof. The coupling end (2c) of the elongated tube (2t) of the sublance (2) generally has a substantially circular cross-section of external diameter (D2) wherein d1<d2<D2<D1. If the cross-sections of anyone of the coupling portion (1t), cavity (2v), coupling end (2c) of the sublance (2) or distal end of the handling portion (1h) are not circular, the cross-sections can be defined by the corresponding hydraulic diameters, dh1<dh2<Dh2<Dh1, wherein a hydraulic diameter is defined as a ratio of an area (A) to a perimeter (P) of the corresponding cross-section (Dh=A/P).

[0100] The gist of the present invention includes the provision of a protective device (3) fixed to the coupling end of the sublance (2). At rest, the protective device has an initial configuration, which substantially does not alter the external geometrical dimensions of the sublance. The protective device (3) can be deformed into a deformed configuration upon application thereon of a force parallel to the longitudinal axis (X). The force for deforming the protective device (3) must not substantially exceed the force normally applied for coupling a sublance (2) to a top lance (1t), and the protective device must be deformed from the initial configuration to the deformed configuration upon inserting the coupling portion (1c) of the top lance (1t) into the cavity (2v) until a free end of the protective device (3) contacts the shoulder (1s) of the top lance (1t) and, depending on the embodiments, upon deeper insertion of the coupling portion (1c) into the cavity (2v).

[0101] Coupling of the various components of a lance (1) according to the present embodiment of the invention can include coupling the probe holder (1p) to the fixed element (1f) to form the coupling portion (1c). The probe holder (1p) can be secured to the fixed element (1f) with a screw thread, a bayonet, snap fits, and the like. The coupling portion (1c) of the top lance (1t) can then be inserted coaxially into the cavity (2v) of the sublance (2), like a sword into a sheath until the protective device (3) in the initial configuration contacts the shoulder (2h). Upon application of a force along the longitudinal axis (X) onto the protective device (3), the protective device reaches the deformed configuration. It is essential to the present invention that the protective device (3) have reached the deformed configuration when coupling between the sublance (2) and the top lance (1t) is completed.

[0102] As shown in FIGS. 2(d), 4(d), and 6(d), when the sublance (2) is coupled to the top lance (1t), the protective device (3) is in the deformed configuration with the free end of the protective device contacting the shoulder (1s) and extends radially over an area inscribing a circle normal to the longitudinal axis (X) of diameter (D3d) with D3d≥D1, thus covering a whole area of the shoulder (1s). In the deformed configuration, the shoulder (1s) is sheltered by the protective device (3) from any molten metal splatters (11s) and needs not be scrubbed and scraped to remove any solidified metal from the surface of the shoulder (1s). Such cleaning operations must be made manually and can be very cumbersome.

Protective Device (3)—Double Tube

[0103] In a preferred embodiment illustrated in FIGS. 3(a) to 3(e), the protective device (3) comprises, [0104] an inner tube (3i) which is deformable upon application thereto of a compressive force along the longitudinal axis (X), the inner tube extending along the longitudinal axis (X) and forming an inner passage of diameter (D3i) with D3i≥d1, the inner layer (3i) comprising a number of inner slits (3si) separated from one another and distributed over a circumference of the inner tube (3i), [0105] an outer tube (3o) which is deformable upon application thereto of a compressive force along the longitudinal axis (X), the outer tube snugly surrounding the inner tube (3i) and comprising a number of outer slits (3so) separated from one another and distributed over a circumference of the outer tube (30).
wherein the inner slits (3si) and the outer slits (3so) do not overlap with one another at any point.

[0106] The protective device (3) can optionally comprise one or more peripheral tubes which are deformable upon application thereto of a compressive force along the longitudinal axis (X), and which are inserted in one another and snugly surrounding the outer tube (3o) and wherein each of the one or more peripheral tubes comprises a number of peripheral slits separated from one another and distributed over a circumference of each of the one or more peripheral tubes, wherein the peripheral slits of two adjacent peripheral tubes do not overlap with one another at any point, and wherein the outer slits (3so) do not at any point overlap with the peripheral slits of the peripheral tube adjacent to the outer tube.

[0107] As shown in FIG. 4(e), the non-overlapping inner and outer slits (3si, 3so) are essential to the present invention for the following reasons. In the initial configuration, the protective device has an outer maximum diameter (D3o) yielding a perimeter Pi=π×D3o, formed by a number of stripes of material having a stripe width measured tangentially (i.e., normal to the longitudinal axis (X) and to a radial direction), defined between two adjacent slits of initial slit width. In the deformed configuration, the protective device (3) forms a surface spanning over an area inscribing a circle of diameter (D3d), with D3o<D3d, yielding a perimeter Pd=π×D3d>Pi. Since the stripe width remains constant upon flexing the stripes of material, Pd can be larger than Pi only by accordingly increasing the slit width. The problem with locally broad slits (3si, 3so) is that with such openings the surface thus formed cannot be impervious to splatters (11s) of molten metal and slag. For this reason, both inner tube (3i) and outer tube (3o) are required with inner slits (3si) and outer slits (3so) which do not overlap with one another at any point so that any locally broad slit of the inner or the outer tube is always covered by a stripe of material of the outer or the inner tube, respectively, thus defining a surface impervious to splatters (11s) of metal or slag.

[0108] As illustrated in FIGS. 3(a) to 3(e), the inner slits (3si) and outer slits (3so) can extend parallel to the longitudinal axis (X). Alternatively, as shown in FIG. 3(f), the inner slits (3si) and outer slits (3so) may extend transverse to, but not normal to the longitudinal axis. In this embodiment, the inner slits (3si) and outer slits (3so) may form an angle with the longitudinal axis comprised between 10 and 50°, preferably between 25 and 45°.

[0109] FIG. 3(c) illustrates an embodiment wherein the inner tube (3i) and/or the outer tube (3o) is provided with folding lines (3f) to control the deformation of the protective device (3) for folding in a reproducible way. The folding lines ensure that the tubes deform preferentially along the folding lines (3f). The folding lines (3f) can be formed by dotted perforations of the tubes, by a locally thinner wall thickness of the inner and/or outer tubes, the folding lines being thus defined by corresponding grooves. Since the protective device (3) is coupled at one end to the proximal end of the extended tube (2t) and at the coupling end (2c) to the coupling portion of the top lance (1t), folding lines (3f) can run adjacent and parallel to the one end and to the coupling end (2c) of the protective device (3). Folding lines (3f) can also run circumferentially at about mid-height of the protective device (3) to ensure that in the deformed configuration, the protective device (3) spans over the whole area of the shoulder. Preferred positions of folding lines (3f) as described supra are illustrated in FIGS. 3(c) and 4(e).

[0110] As shown in FIG. 3(d), the inner tube (3i) and the outer tube (3o) can have different heights measured along the longitudinal axis (X). In the embodiment of FIG. 3(d), the outer tube (3o) is about half the height of the inner tube (3i). In the embodiment of FIG. 3(d), the outer slits (3so) of the outer tube open at the free edge of the outer tube (3o) located closest to the coupling end (2c). Outer slits (3so) opening at the free edge of the outer tube (3o) located closest to the coupling end (2c) can also be applied to any outer tube (30) having a height comprised between 50% and 100% of the height of the inner tube (3i). With this configuration, the inner tube folds in two and spreads the free stripes of material of the outer tube, which open like the petals of a flower.

[0111] The spaces between two adjacent stripes (=petals) of the outer tube are protected by stripes of material of the inner tube (3i) which are offset relative to the ones of the outer tube.

[0112] The protective device (3) can be cylindrical as shown in FIGS. 3(a) to 3(d) and 3(f) or it can comprise one or more cylindrical portions and one or more tapered or curved portions distributed along the longitudinal axis (X), an embodiment of which is illustrated in FIG. 3(e).

[0113] The inner tube (3i) and outer tube (3o) can be made of an elastomeric material or of a metal which is plastically deformable or can be in the form of a fabric of woven or non-woven fibres made of ceramic, polymer, or metal fibres.

[0114] FIGS. 4(a) to 4(d) illustrate various steps for mounting a lance according to the present embodiment of the invention, highlighting the deformation of the protective device (3) upon coupling the sublance (2) to the top lance (1t). FIG. 4(a) shows how to couple a probe holder (1p) to the fixed element (1f) to form the coupling portion (1c) of the top lance (1t). In FIG. 4(a) a screw thread is illustrated for coupling the probe holder (1p) to the fixed element (1f). As discussed supra, other coupling means can be used without affecting the present invention, such as a bayonet, or snap fits. As shown in FIGS. 4(b) and 4(c), the coupling portion (1c) of the top lance (1t) is inserted into the cavity (2v) of the sublance (2), like a sword into a sheath until the coupling end (2c) of the protective device contacts the shoulder (1s) without deformation of the protective device which is still in the initial configuration. The protective device (3) illustrated in FIGS. 4(b) to 4(e) is of the type illustrated in FIG. 3(b) or 3(c), but the same principle applies to any one of the embodiments illustrated in FIGS. 3(b) to 3(f). At this stage, illustrated in FIG. 4(c), the sublance (2) is not fully coupled to the top lance (1t) yet. To complete the coupling, the coupling portion (1c) must penetrate further, deeper into the cavity, which applies a compressive force along the longitudinal axis (X) onto the protective device (3) which is deformed to reach the deformed configuration. By comparing FIGS. 4(d) and 4(e), it can be seen that upon application of a compressive force along the longitudinal axis (X), the two-tube substantially cylindrical protective device buckles at mid-height (measured along the longitudinal axis (X)) forming a geometry of the type comprising two inverted funnels joined to one another at a broad end of each funnel. The diameter (D3d) at the level of the folding of the stripes of materials must be at least equal to the diameter (D2) of the distal end of the top lance (D3d≥D2). Consequently, the height of the protective device (3) measured along the longitudinal axis (X) must be larger than twice the radial breadth (=½ (D1−D2c)) of the shoulder (1s) formed between the top lance (1t) and the sublance (2), wherein D2c is the diameter of the coupling end (2c) of the protective device (3).

Protective Device (3)—Single Tube

[0115] In an alternative preferred embodiment illustrated in FIGS. 7(a) and 7(b), the protective device (3) comprises a single tube which is deformable upon application thereto of a compressive force along the longitudinal axis (X). The tube extends along the longitudinal axis (X) and forms an inner passage of diameter (D3i) with D3i≤d1. The tube (3i) comprises a number of slits (3s) separated from one another and distributed over a circumference of the tube.

[0116] In the embodiment illustrated in FIG. 7(a), the slits extend over at least 70%, preferably at least 80%, more preferably at least 90% of a height of the tube measured along the longitudinal axis (X).

[0117] In the embodiment illustrated in FIG. 7(b), the slits (3s) are distributed in two sets, [0118] an upper set extending from a location adjacent to the coupling end (2c) to a location adjacent to a half of a height of the tube measured along the longitudinal axis (X), and [0119] a lower set extending from a location adjacent to a fixed end opposite the coupling end (2c) to a location adjacent to the half of the height of the tube,
wherein the slits (3s) of the upper set are offset relative to the slits (3s) of the lower set.

[0120] The slits (3s) may extend parallel to the longitudinal axis (X) or, alternatively, they can extend transverse to, but not normal to the longitudinal axis (X). In the latter embodiment, the slits (3s) form an angle with the longitudinal axis preferably comprised between 10 and 50°, more preferably between 25 and 45°. In all cases, the slits are preferably parallel to each other or, at least, never cross each other.

[0121] As shown in FIGS. 7(a) and 7(b), the tube is preferably provided with folding lines (30f) to control the deformation of the protective device (3) for folding in a reproducible way. For example, a folding line (3f) can extend circumferentially at half the height of the tube.

[0122] The tube can be cylindrical or can comprise one or more cylindrical portions and one or more tapered or curved portions distributed along the longitudinal axis (X). The tube is preferably made of an elastomeric material, or of a metal which is plastically deformable, or is in the form of a fabric of woven or non-woven fibers made of ceramic, polymer, or metal fibers.

Protective Device (3)—Lotus Flower

[0123] In an alternative preferred embodiment illustrated in FIGS. 5(a) to 5(e), the protective device (3) comprises, [0124] a support ring (3r) coupled to the coupling end (2c) of the sublance (2), and a number of L-shaped plates (3p), each comprising an outer portion (3po) joined to an inner portion (3pi) at a level of a corner of the L (cf. FIG. 5(a)).

[0125] The L-shaped plates are rotatably mounted and distributed about a circumference of the support ring by hinges (3h) at the level of or adjacent to the corners of the L-shaped plates, such that, as shown in FIG. 5(b), the protective device (3) can change between initial and deformed configurations by rotation of the L-shaped plates (3p) about their respective hinges (3h).

[0126] In the initial configuration of the protective device (3) illustrated in FIG. 5(c), each L-shaped plate is biased to rotate such that the inner portions (3pi) extend radially inwards, substantially normal to the longitudinal axis (X), obturating at least partially the cavity (2v) and the outer portions (3po) rest against an outer surface of the sublance (2). In the initial configuration, the inner portions (3pi) form an inner passage of diameter (D3i) with D3i<d1. The bias can be created with a spring forcing the L-shaped plates into the initial configuration described supra. The bias can, however, be created much more simply by moving the centre of gravity of the L-shaped plates such that by gravity the L-shaped plates naturally rotate to reach the foregoing configuration. Note that the sublance is generally stored, handled, and used with the longitudinal axis (X) being substantially vertical, so that the effects of gravity can easily be controlled.

[0127] As shown in FIG. 5(b), the L-shaped plates are configured for pivoting about the hinges (3h) from the initial configuration illustrated in FIG. 5(c) to the deformed configuration illustrated in FIG. 5(d) upon inserting the coupling portion (1c) into the cavity (2v) to couple the sublance (2) to the top lance (1t). As shown in FIG. 5(d), in the deformed configuration, the inner portions (3pi) are aligned parallel to the longitudinal axis (X) and the outer portions (3po) extend radially, substantially normal to the longitudinal axis (X) and overlap with one another to form a continuous screen against metal splatters when the protective device (3) is brought into contact with the shoulder (1s).

[0128] As can be seen in FIGS. 5(a) and 5(d), each outer portion (3po) preferably has a free edge which is larger than the corner, measured tangentially (i.e., normal to the longitudinal axis (X) and to the radial directions). This way, when the L-shaped plates (3p) pivot about their hinges to reach the deformed configuration (like a blossoming lotus flower), all L-shaped plates contact the adjacent L-shaped plates positioned on either side thereof, thus forming a continuous screen protecting the shoulder (1s) against splattering.

[0129] Each outer portion (3po) is preferably curved with a curvature matching the external diameter (D2) of the coupling end (2c), such that when the protective device (3) is in the initial configuration, each outer portion (3po) mates an external surface of the sublance (2). This is illustrated in FIGS. 5(c) and 5(e), so that the maximum diameter (D3o) of the protective device (3) does not exceed D2 by more than 10% (D3o≤1.1 D2).

[0130] In a preferred embodiment, each inner portion (3pi) has a free edge which is shorter than the corner, measured normal to the longitudinal axis (X), as can be seen in FIGS. 5(a) to 5(c). This way, when the protective device (3) is in the initial configuration and the inner portions (3pi) extend radially inwards, they do not overlap with one another. They need not form a continuous screen, as in the initial configuration the sublance is not coupled to the top lance and is therefore not in use. When the L-shaped plates pivot to reach the deformed configuration, they contact the wall of the cavity, and should preferably not overlap with one another to allow as large a cavity opening as possible to admit the coupling portion (1c) of diameter (d1) into the cavity (2v).

[0131] Each inner portion (3pi) is preferably curved with a curvature matching the maximum diameter (d1) of the coupling portion (1c), such that upon inserting the coupling portion (1c) into the cavity (2v) and upon pivoting the L-shaped plates (3) over their hinges (3h), the inner portions (3pi) are pressed against a wall of the cavity (2v) and form an inner passage of diameter (D3i) with D3i≥d1, allowing the insertion of the coupling portion (1c).

[0132] The L-shaped plates (3) are preferably rigid enough to not substantially deform upon normal use of the device. In particular, when the coupling portion (1c) is introduced into the cavity (2v) and presses onto the inner portions (3pi) of the L-shaped plates, the inner portions must not bend (substantially) and must be rigid enough to drive the rotation of the L-shaped plates without bending. The L-shaped plates are preferably made of metal, preferably steel or aluminium, or made of a ceramic material, or made a polymeric material, preferably nor a rubbery polymer.

[0133] FIGS. 6(a) to 6(d) illustrate various steps for coupling of the various components of a lance according to the present embodiment of the invention, highlighting the deformation of the protective device (3) upon coupling the sublance (2) to the top lance (1t). FIG. 6(a) shows how the top lance (1t) is formed by coupling the probe holder (1p) to the fixed element (1f) to form the coupling portion (1c). In FIG. 6(a) a screw thread is illustrated for coupling the probe holder (1p) to the fixed element (1f). As discussed supra, other coupling means can be used without affecting the present invention, such as a bayonet, or snap fits. As shown in FIGS. 6(b) and 6(c), the coupling portion (1c) of the top lance (1t) is inserted into the cavity (2v) of the sublance (2), like a sword into a sheath. In the initial configuration, the inner portions (3pi) of the L-shaped plates (3p) extend inwards radially, partially obturating the opening of the cavity (2v), leaving an opening of diameter lower than the diameter (d1) of the coupling portion (1c). Consequently, as the coupling portion (1c) contacts the inner portions (3pi) of the L-shaped plates (3p), it applies a forces along the longitudinal axis (X) onto the inner portions, which pushes them downwards against the wall of the cavity (2v), thus driving the tilting of the L-shaped plates (3p), lifting at the same time the outer portions (3po) off the outer wall of the sublance (2). At the stage illustrated in FIG. 6(c), the protective device may or may not yet have reached the deformed configuration, depending on how far the inner portions (3pi) are pushed against the wall of the cavity (2v). At this stage, the sublance (2) is not fully coupled to the top lance (1t) yet, since the coupling end (2c) thereof does not contact the shoulder (1s). To complete the coupling, the coupling portion (1c) must penetrate further, deeper into the cavity. It is essential to the present invention that the protective device (3) have reached the deformed configuration when coupling between the sublance (2) and the top lance (1t) is completed. To fully open the “lotus flower”, and bring the outer portions (3po) side by side forming a continuous screen, the coupling portion (1c) can be tapered, with the diameter of the coupling portion increasing until reaching the maximum diameter (d1) at a top section thereof, which is adjacent to the handling portion (1c), to fully press the inner portions against the wall of the cavity (2v).

Conclusive Remarks

[0134] The various aspects of the present invention including a top lance (1t), a sublance (2), and a protective device (3) have in common a protective device characterized in that, [0135] when at rest, the protective device (3) is in an initial configuration characterized by an outer maximum diameter (D3o) which is not more than 10% larger than D2 (D3o≤1.1 D2), preferably not more than 5% larger than D2 (D3o≤1.05 D2), more preferably D3o=D2, [0136] when the sublance (2) is coupled to the lance with the coupling portion (1c) being inserted in the cavity (2v), the protective device (3) contacts the shoulder (1s) and is deformed into a deformed configuration, forming a surface impervious to molten metal and slag, which spans over an area inscribing a circle of diameter (D3d) with D3d≥D1, covering a whole area of the shoulder (1s), extending normal to the longitudinal axis (X) over a distance at least equal to ½ D1 from the longitudinal axis (X).

[0137] This apparently simple solution yields great advantages in terms of maintenance of the lance, as there is no need to scrape off any solidified metal or slag splatter soiling the shoulder (1s) of the top lance (1t). At the same time, a sublance of the prior art can be replaced by a sublance (2) of the present invention without altering anything in the process, neither the rack storing spare sublances (2), nor the programming of the robot handling the sublances. This is made possible, because in the initial configuration, the protective device (3) does not alter substantially the geometry of the sublance. This solution is also quite economical to implement.

TABLE-US-00001 REF DESCRIPTION  1 Lance  1c Coupling portion  1e Electrical coupling of disposable probe holder  1f Fixed element  1h Handling portion  1p Disposable probe holder  1s Shoulder  1t Top lance  2 Sublance  2c Coupling end of the sublance  2e Electrical coupling of sublance  2p Probe  2t Elongated tube  2v Cavity  3 Protective device  3f Folding line  3h Hinge  3i Inner tube  3o Outer tube  3p L-shaped plate  3pi Inner portion of the L-shaped plate  3po Outer portion of the L-shaped plate  3r Support ring  3si Inner slit  3so Outer slit 10 Metallurgic vessel (e.g., converter) 11 Molten metal 11s Splashes 12 Gas lance (e.g., oxygen lance) d1 Maximum diameter of the coupling portion cross-section D1 Diameter of the cross-section of distal end of the handling portion d2 Diameter of cavity D2 External diameter of the coupling end D3d Outer maximum diameter of the deformed protective device D3i Diameter of inner passage of the protective device D3o Outer maximum diameter of the undeformed protective device X Longitudinal axis