PANEL FOR A SUSPENDED CEILING OR THE LIKE AND METHOD OF MOUNTING A FABRIC ON A FRAME OF A SUSPENDED CEILING OR THE LIKE
20190249428 ยท 2019-08-15
Inventors
Cpc classification
B44D3/185
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The panel (1) includes a frame (4) with a fabric (5) stretchable over a lower side (6) thereof. An edge (8) of the fabric (5) is attached to a peripheral side (9) of the frame by means of a number of fastening brackets (11) distributed along the edge of the fabric. Firstly, each fastening bracket is attached to the peripheral side at a first lower position (15) in which the fabric is hanging loosely under the frame by hanging a hook-formed element (13) of the fastening brackets on a first lower protrusion (17) provided at the peripheral. Secondly, each fastening bracket is repositioned from said first lower position to a second upper position (16) in which the fabric is stretched over the lower side of the frame by hanging the hook-formed element of the fastening brackets on a second upper protrusion (18) provided at the peripheral side of the frame.
Claims
1-48. (canceled)
49. A panel (1) fora suspended ceiling or the like, the panel (1) having an upper side (2) and a lower side (3) and including an at least substantially rigid frame (4) and a fabric (5) adapted to be stretched over a lower side (6) of the frame (4) and forming the lower side (3) of the panel (1), the frame (4) having a lower peripheral edge (7) over which the fabric (5) may be stretched, and an edge (8) of the fabric (5) being adapted to be attached releasably to a peripheral side (9) of the frame (4) by means of a hook-formed element (13) gripping over a protrusion provided at the peripheral side (9) of the frame (4) above the lower peripheral edge (7) of the frame, characterised in that the edge (8) of the fabric is adapted to be attached to the peripheral side (9) of the frame (4) by means of a number of fastening brackets (11) distributed along the edge (8) of the fabric (5), in that the fastening brackets (11) are adapted to be selectively attached to the peripheral side (9) of the frame (4), firstly at a first lower position (15) in which the fabric (5) is hanging loosely under the frame (4), and secondly at a second upper position (16) in which the fabric (5) is stretched over the lower side (6) of the frame (4), in that, in the first lower position (15) of the fastening brackets (11), a hook-formed element (13) of the fastening brackets (11) grips over a first lower protrusion (17) provided at the peripheral side (9) of the frame (4) and, in the second upper position (16) of the fastening brackets (11), the hook-formed element (13) of the fastening brackets (11) grips over a second upper protrusion (18) provided at the peripheral side (9) of the frame (4), and in that the positioning of the fastening brackets (11), carrying the fabric, in their first lower position (15) and the subsequent repositioning of these to their second upper position (16) on the frame (4) may be done when the frame is already mounted under a permanent ceiling in a building.
50. A panel according to claim 49, wherein each fastening bracket (11) has a first upper end (12) at which the hook-formed element (13) is arranged and a second lower end (14) at which a support element (19) is arranged, and wherein the support element (19) is adapted to abut the frame (4) both in the first lower position (15) of the fastening bracket (11) and in the second upper position (16) of the fastening bracket (11).
51. A panel according to claim 50, wherein the support element (19) is adapted to, in the first lower position of the fastening bracket (11), grip under an edge of the frame (4).
52. A panel according to claim 51, wherein the edge (8) of the fabric (5) is attached to each fastening bracket (11) by means of at least one spring (25).
53. A panel according to claim 50, wherein the edge (8) of the fabric (5) is attached to the first upper end (12) of each fastening bracket (11) by means of at least one spring (25).
54. A panel according to claim 53, wherein the edge (8) of the fabric (5) is attached to the at least one spring (25) by means of an elongated profile (26) attached along the edge (8) of the fabric (5).
55. A panel according to claim 54, wherein the at least one spring (25) is adapted to, in the first lower position (15) of the fastening bracket (11), hold an edge (20) of the elongated profile (26) in a groove (21) of the fastening bracket (11).
56. A panel according to claim 53, wherein the fastening bracket (11) is adapted to, at least in the first lower position (15) of the fastening bracket (11), guide the at least one spring (25) in a longitudinal direction of the fastening bracket (11), said longitudinal direction extending from the first upper end (12) to the second lower end (14) of the fastening bracket (11).
57. A panel according to claim 53, wherein the fastening bracket (11) is adapted to, at least in the first lower position (15) of the fastening bracket (11), take up the at least one spring (25) between two side walls (22, 23) of the fastening bracket (11).
58. A panel according to claim 57, wherein the fastening bracket (11) is formed from a plate material bent so that it forms a U-formed profile having a central wall (24) and two side walls (22, 23) and extending in a longitudinal direction between a first upper end (12) and a second lower end (14).
59. A panel according to claim 58, wherein the hook-formed element (13) is formed as a flap bent around from an upper end of the central wall (24) of the U-formed profile.
60. A panel according to claim 58, wherein a support element (19) is formed as a flap bent around from a lower end of the central wall (24) of the U-formed profile.
61. A panel according to claim 58, wherein a first end (52) of a spring (25) is attached to a pin (50) extending between the two side walls (22, 23) of the U-formed profile at the first upper end (12) of the U-formed profile, and wherein a second end (53) of the spring (25) is attached to an edge (20) of an elongated profile (26) attached along the edge (8) of the fabric (5).
62. A panel according to claim 61, wherein a groove (21) is formed in a lower end of each of the two side walls (22, 23) of the U-formed profile at the second lower end (14) of the U-formed profile, and wherein the edge (20) of the elongated profile (26) fits into said grooves (21).
63. A panel according to claim 62, wherein the spring (25) is adapted to hold the edge (20) of the elongated profile (26) in said grooves (21).
64. A panel according to claim 63, wherein the edge (8) of the fabric (5) is attached to the fastening bracket (11) by means of an elongated profile (26) gripping over a thickened area (27) along the edge (8) of the fabric (5).
65. A panel according to claim 64, wherein the elongated profile (26) has a tubular cross-section (28) with a longitudinally extending slit (29) through which the fabric (5) extends.
66. A panel according to claim 64, wherein the thickened area (27) along the edge (8) of the fabric (5) is formed by means of a hem (30) with a string (31) inside.
67. A panel according to claim 64, wherein the thickened area (27) along the edge (8) of the fabric (5) is disrupted by means of mutually spaced indentations (32) in the edge (8) of the fabric (5).
68. A panel according to claim 64, wherein the thickened area (27) along the edge (8) of the fabric (5) is disrupted by means of corner indentations (33) in the edge (8) of the fabric (5) at corners (34) of the fabric (5).
69. A panel according to claim 68, wherein the frame (4) is composed by a number of elongated frame sections (35) connected by means of corner sections (36).
70. A panel according to claim 69, wherein the edge (8) of the fabric is adapted to be attached to the peripheral side (9) of the frame (4) by means of at least two fastening brackets (11) distributed along each elongated frame section (35).
71. A panel according to claim 70, wherein, when the fastening bracket (11) is in its first lower position (15), the edge (8) of the fabric (5) attached to the fastening bracket (11) is positioned below the lower peripheral edge (7) of the frame (4).
72. A method of mounting a fabric on an at least substantially rigid frame (4) of a suspended ceiling or the like by stretching the fabric (5) over a lower side (6) of the frame (4), the fabric (5) thereby forming a lower side (3) of the panel (1), by stretching the fabric (5) over a lower peripheral edge (7) of the frame (4), and by attaching an edge (8) of the fabric (5) releasably to a peripheral side (9) of the frame by means of a hook-formed element (13) gripping over a protrusion provided at the peripheral side (9) of the frame (4) above the lower peripheral edge (7) of the frame, characterised by attaching the edge (8) of the fabric (5) to the peripheral side (9) of the frame (4) by means of a number of fastening brackets (11) distributed along the edge (8) of the fabric (5), whereby, in a first step, each fastening bracket (11) is attached to the peripheral side (9) of the frame (4) at a first lower position (15) in which the fabric (5) is hanging loosely under the frame (4) by hanging a hook-formed element (13) of the fastening brackets (11) on a first lower protrusion (17) provided at the peripheral side (9) of the frame (4), and, in a second step, each fastening bracket (11) is repositioned from said first lower position (15) to a second upper position (16) in which the fabric (5) is stretched over the lower side (6) of the frame (4) by hanging the hook-formed element (13) of the fastening brackets (11) on a second upper protrusion (18) provided at the peripheral side (9) of the frame (4).
73. A method of mounting according to claim 72, whereby each fastening bracket (11) has a first upper end (12) at which the hook-formed element (13) is arranged and a second lower end (14) at which a support element (19) is arranged, and wherein the support element (19) abuts the frame (4) both in the first lower position (15) of the fastening bracket (11) and in the second upper position (16) of the fastening bracket (11).
74. A method of mounting according to claim 72, whereby, in the first step, when the fastening bracket (11) is positioned in its first lower position, the support element (19) is positioned to grip under an edge of the frame (4).
75. A method of mounting according to claim 72, whereby the edge (8) of the fabric (5) is attached to each fastening bracket (11) by means of at least one spring (25).
76. A method of mounting according to claim 72, whereby the edge (8) of the fabric (5) is attached to the first upper end (12) of each fastening bracket (11) by means of at least one spring (25).
77. A method of mounting according to claim 76, whereby the edge (8) of the fabric (5) is attached to the at least one spring (25) by attaching an elongated profile (26) along the edge (8) of the fabric (5).
78. A method of mounting according to claim 77, whereby the at least one spring (25), during the first step, in which the fastening bracket (11) is arranged in its first lower position (15), holds an edge (20) of the elongated profile (26) in a groove (21) of the fastening bracket (11).
79. A method of mounting according to claim 76, whereby the fastening bracket (11), at least during the first step in which the fastening bracket (11) is arranged in its first lower position (15), guides the at least one spring (25) in a longitudinal direction of the fastening bracket (11), said longitudinal direction extending from the first upper end (12) to the second lower end (14) of the fastening bracket (11).
80. A method of mounting according to claim 76, whereby the fastening bracket (11), at least during the first step in which the fastening bracket (11) is arranged in its first lower position (15), takes up the at least one spring (25) between two side walls (22, 23) of the fastening bracket (11).
81. A method of mounting according to claim 72, whereby the edge (8) of the fabric (5) is attached to the fastening bracket (11) by sliding an elongated profile (26) along the edge (8) of the fabric (5) so that the elongated profile (26) is brought to grip over a thickened area (27) along the edge (8) of the fabric (5).
82. A method of mounting according to claim 77, whereby, before attaching the fabric (5) to the elongated profile (26), the at least one spring (25) is brought to hold an edge (20) of the elongated profile (26) in a groove (21) of the fastening bracket (11).
83. A method of mounting according to claim 82, whereby the groove (21) is formed in a second lower end (14) of the fastening bracket (11).
84. A method of mounting according to claim 81, whereby the elongated profile (26) has a tubular cross-section (28) with a longitudinally extending slit (29) in which the fabric (5) is inserted when sliding the elongated profile (26) along the edge (8) of the fabric (5).
85. A method of mounting according to claim 81, whereby the elongated profile (26) is attached to the fastening bracket (11) by means of at least one spring (25) which is extended when the fastening bracket (11) is repositioned from its first lower position (15) to its second upper position (16).
86. A method of mounting according to claim 81, whereby the thickened area (27) along the edge (8) of the fabric (5) is formed by means of a hem (30) with a string inside (31).
87. A method of mounting according to claim 81, whereby the thickened area (27) along the edge (8) of the fabric (5) is disrupted by means of mutually spaced indentations (32) in the edge (8) of the fabric (5), and whereby at least one of the elongated profiles (26) is brought to slide in over the thickened area (27) along the edge (8) of the fabric (5) through one of said indentations (32) in the edge (8) of the fabric (5).
88. A method of mounting according to claim 81, whereby the thickened area (27) along the edge (8) of the fabric (5) is disrupted by means of corner indentations (33) in the edge (8) of the fabric (5) at corners (34) of the fabric (5), and whereby at least one of the elongated profiles (26) is brought to slide in over the thickened area (27) along the edge (8) of the fabric (5) through one of said corner indentations (33) in the edge (8) of the fabric (5) at corners (34) of the fabric (5).
89. A method of mounting according to claim 72, whereby the frame (4) is composed by a number of elongated frame sections (35) connected by means of corner sections (36).
90. A method of mounting according to claim 72, whereby the fabric (5) is mounted on the at least substantially rigid frame (4) after the frame has been arranged in its mounted position at a ceiling.
91. A method of mounting according to claim 72, whereby the fabric (5) is mounted on the at least substantially rigid frame (4) by rolling out a roll (40) of fabric (5) having preformed thickened areas (27) along the edges (8) of the fabric (5).
92. A method of mounting according to claim 72, whereby the fabric (5) is mounted on the at least substantially rigid frame (4) by placing a roll (40) of fabric (5) on a trolley (41) and wheeling the trolley along the at least substantially rigid frame (4) as the fabric (5) is gradually rolled out from the roll (40) of fabric (5).
93. A method of mounting according to claim 72, whereby the fabric (5) is mounted on the at least substantially rigid frame (4) by firstly attaching a first end (42) of the fabric (5) to a number of fastening brackets (11) and bringing said fastening brackets to releasably engage the peripheral side (9) of the frame (4), secondly attaching an intermediate part (43) of the fabric (5) to a number of fastening brackets (11) and bringing said fastening brackets to releasably engage the peripheral side (9) of the frame (4), and thirdly attaching a second end (44) of the fabric (5) to a number of fastening brackets (11) and bringing said fastening brackets to releasably engage the peripheral side (9) of the frame (4).
94. A method of mounting according to claim 93, whereby all the fastening brackets (11) necessary for mounting the fabric (5) are brought to releasably engage the peripheral side (9) of the frame (4) in their first lower position before any of the fastening brackets (11) is repositioned from its first lower position (15) to its second upper position (16).
95. A method of mounting according to claim 93, whereby the intermediate part (43) of the fabric (5) is attached to at least some fastening brackets (11) by sliding the elongated profiles (26) in over the thickened area (27) along the edge (8) of the fabric (5) through an indentation (32) in the edge (8) of the fabric (5).
96. A method of mounting according to claim 83, whereby the first end (42) of the fabric (5) is the free end of fabric of a partly unrolled roll (40) of fabric (5).
Description
[0059] The invention will now be explained in more detail below by means of examples of embodiments with reference to the very schematic drawing, in which
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075] Referring to
[0076] The elongated frame sections 35 of the frame 4 are preferably produced from extruded aluminium profiles; however, any suitable material could be used. The a fastening bracket 11 is preferably produced from bent steel; however, any suitable material could be used.
[0077] A variety of different fabrics or cloth can be used for the fabric 5 according to the specific application and pertinent characteristics of the fabric are for instance its transparency to light and/or sound and its fire-retarding ability. The fabric 5 could be any kind of suitable woven material or foil such as textile or for instance fibreglass.
[0078] Referring to
[0079] Referring again to
[0080] Furthermore, although in the illustrated embodiment, the first lower protrusion 17 and the second upper protrusion 18 are formed as continuous protrusions, these may just as well be formed as a number of separate elements distributed along the elongated frame sections 35.
[0081] As seen in
[0082] In the illustrated embodiment, the edge 8 of the fabric 5 is attached to the first upper end 12 of each fastening bracket 11 by means of at least one spring 25. The spring 25 may be attached to the fastening bracket 11 at other positions, but attaching the spring 25 to the first upper end 12 of the fastening bracket 11 may allow the fastening bracket 11 a more stable grip when it hangs on the second upper protrusion 18 of the frame 4 as illustrated in
[0083] Furthermore, the edge 8 of the fabric 5 is attached to the at least one spring 25 by means of an elongated profile 26 attached along the edge 8 of the fabric 5. The at least one spring 25 is adapted to, in the first lower position 15 of the fastening bracket 11, hold an edge 20 of the elongated profile 26 in a groove 21 of the fastening bracket 11.
[0084] Referring to
[0085] In particular in
[0086] As illustrated in
[0087] As is further seen in
[0088] In the illustrated embodiment, the edge 8 of the fabric is adapted to be attached to the peripheral side 9 of the frame 4 by means of at least two fastening brackets 11 distributed along each elongated frame section 35. Thereby, the mounting of the fabric on relatively large frames may be facilitated, as will be understood from the description of the mounting procedure below.
[0089] Furthermore, it is seen that when the fastening bracket 11 is in its first lower position 15, the edge 8 of the fabric 5 attached to the fastening bracket 11 is positioned below the lower peripheral edge 7 of the frame 4. Thereby, without demounting the fabric 5, access may be provided to the area above the fabric and inside the frame 4. This may be advantageous, for instance in the case that the panel body 39 provided inside the frame 4 is or includes a light panel. In this case, the light panel may be serviced without demounting the fabric. Furthermore, dust on the upper side of the fabric 5 may be particularly visible from below when light is on, and it may therefore be advantageous that easy access is provided to the inside of the panel 1 so that dust may be removed without first demounting the fabric 5.
[0090] Referring to
[0091] The fabric 5 is mounted on the at least substantially rigid frame 4 by firstly attaching a first end 42 of the fabric 5 which is the free end of fabric of a partly unrolled roll 40 to a number of fastening brackets 11 and bringing said fastening brackets to releasably engage the peripheral side 9 of the frame 4, secondly attaching an intermediate part 43 of the fabric 5 to a number of fastening brackets 11 and bringing said fastening brackets to releasably engage the peripheral side 9 of the frame 4, and thirdly attaching a second end 44 of the fabric 5 to a number of fastening brackets 11 and bringing said fastening brackets to releasably engage the peripheral side 9 of the frame 4.
[0092] All the fastening brackets 11 necessary for mounting the fabric 5 are brought to releasably engage the peripheral side 9 of the frame 4 in their first lower position before any of the fastening brackets 11 is repositioned from its first lower position 15 to its second upper position 16. Thereby, it may be ensured that the entire fabric 5 is correctly placed and free for dust, before the fabric is finally tensioned and stretched over the frame 4. Thereby, repetitive correctional procedures may be avoided and time may be saved during mounting of the fabric 5. Subsequently, the fastening brackets may, one at a time, be repositioned from their first lower position to their second upper position, thereby stretching the fabric suitably.
[0093]
[0094] During the mounting procedure, when the fastening bracket 11 is repositioned from its first lower position 15 to its second upper position 16, the at least one spring 25 is extended as illustrated for instance in
[0095] During the mounting procedure, the intermediate part 43 of the fabric 5 is attached to at least some fastening brackets 11 by sliding the elongated profiles 26 in over the thickened area 27 along the edge 8 of the fabric 5 through an indentation 32 in the edge 8 of the fabric 5. Thereby, sliding of the elongated profiles 26 too long a distance along the edges 8 of the fabric 5 may be avoided.
[0096] In the illustrated embodiments, the fastening brackets 11 are formed from a metal plate by bending. However, alternatively, the fastening brackets 11 could be injection moulded. In this case, suitably, the fastening brackets 11 could have a form adapted to the different production procedure. Likewise, in the illustrated embodiments, the elongated profiles 26 have the form of relatively short profiles. However, alternatively, each elongated profile 26 could have the form of an longer profile, possibly extending over a third of, or half of, or the entire length of an elongated frame section 35 from a first corner section 36 to a second corner section 36.
[0097] Purely as an example, the permanent ceiling 45 illustrated in
LIST OF REFERENCE NUMBERS
[0098] 1 panel
[0099] 2 upper side of panel
[0100] 3 lower side of panel
[0101] 4 frame
[0102] 5 fabric
[0103] 6 lower side of frame
[0104] 7 lower peripheral edge of frame
[0105] 8 edge of fabric
[0106] 9 peripheral side of frame
[0107] 10 attachment position
[0108] 11 fastening bracket
[0109] 12 first upper end of fastening bracket
[0110] 13 hook-formed element of fastening bracket
[0111] 14 second lower end of fastening bracket
[0112] 15 first lower position of fastening bracket
[0113] 16 second upper position of fastening bracket
[0114] 17 first lower protrusion on peripheral side of the frame
[0115] 18 second upper protrusion on peripheral side of the frame
[0116] 19 support element of fastening bracket
[0117] 20 edge of elongated profile
[0118] 21 groove of fastening bracket
[0119] 22 first side wall of U-formed profile of fastening bracket
[0120] 23 second side wall of U-formed profile of fastening bracket
[0121] 24 central wall of U-formed profile of fastening bracket
[0122] 25 spring
[0123] 26 elongated profile
[0124] 27 thickened area
[0125] 28 tubular cross-section of elongated profile
[0126] 29 longitudinally extending slit of tubular cross-section of elongated profile
[0127] 30 hem
[0128] 31 string
[0129] 32 indentation
[0130] 33 corner indentation
[0131] 34 corner of fabric
[0132] 35 elongated frame sections
[0133] 36 corner section
[0134] 37 groove of corner section
[0135] 38 resilient member
[0136] 39 panel body
[0137] 40 roll of fabric
[0138] 41 trolley
[0139] 42 first end of fabric
[0140] 43 intermediate part of fabric
[0141] 44 second end of fabric
[0142] 45 permanent ceiling of room
[0143] 46 panel body section
[0144] 47 reinforcement rib of frame section
[0145] 48 connection part of frame section
[0146] 49 oblique lower part of frame section
[0147] 50 pin
[0148] 51 hole
[0149] 52 first end of spring
[0150] 53 second end of spring
[0151] 54 flat part of elongated profile
[0152] 55 connection hole for spring
[0153] 56 cut-out in fastening bracket
[0154] 60 prior art panel
[0155] 61 wire
[0156] 62 working table