ORTHOPAEDIC SURGICAL INSTRUMENT SYSTEM AND METHOD FOR PREPARING A PATIENT'S CALCAR
20190247061 ยท 2019-08-15
Inventors
- Daniel N. HUFF (Warsaw, IN, US)
- Jeffrey A. McAnelly (Warsaw, IN, US)
- Ian G. Delaney (Warsaw, IN, US)
- Rodney E. Satterthwaite (Warsaw, IN, US)
- Thomas S. Camino (Fort Wayne, IN, US)
Cpc classification
A61B17/175
HUMAN NECESSITIES
International classification
Abstract
An orthopaedic surgical instrument system including a reamer assembly is disclosed. The reamer assembly includes a reamer head having a plurality of cutting teeth and a mounting bracket configured to be coupled to a femoral broach, which is sized to be positioned in a proximal opening of a femoral canal of a patient's femur. When the mounting bracket is coupled to the femoral broach, the reamer head is offset medially from the lateral edge of the femoral broach to resect a medial calcar of the patient femur.
Claims
1. An orthopaedic surgical instrument system, comprising: a first orthopaedic surgical instrument including an elongated body sized to be positioned in a femoral canal of a patient's femur and a plurality of cutting teeth defined in the elongated body, and a second orthopaedic surgical instrument including a reamer head configured to resect a portion of a proximal end of the patient's femur and a mounting bracket configured to pivotally couple the reamer head to the proximal end of the first orthopaedic surgical instrument, wherein the elongated body of the first orthopaedic surgical instrument includes a medial edge and a lateral edge positioned opposite the medial edge, and wherein when the mounting bracket is coupled to the proximal end of the first orthopaedic surgical instrument, an outer circumference of the reamer head is offset medially from the lateral edge of the elongated body such that the reamer head is positioned to resect a medial calcar of the patient's femur.
2. The orthopaedic surgical instrument system of claim 1, wherein the reamer head is operable to rotate about a first rotational axis to resect the medial calcar of the patient's femur, and the reamer head is configured to pivot about a second rotational axis relative to the elongated body of the first orthopaedic surgical instrument to move the first rotational axis relative to the elongated body.
3. The orthopaedic surgical instrument system of claim 2, wherein the reamer head is configured to pivot relative to the elongated body of the first orthopaedic surgical instrument to move the first rotational axis along an arc extending from a first point positioned on an anterior side of the elongated body of the first orthopaedic surgical instrument to a second point positioned on a posterior side of the elongated body of the first orthopaedic surgical instrument.
4. The orthopaedic surgical instrument system of claim 1, wherein the reamer head is coupled to the mounting bracket such that the reamer head is permitted to move in an inferior-superior direction relative to the elongated body of the first orthopaedic surgical instrument when the mounting bracket is coupled to the proximal end of the first orthopaedic surgical instrument.
5. The orthopaedic surgical instrument system of claim 1, wherein the elongated body of the first orthopaedic surgical instrument includes a proximal planar surface that has a medial-lateral width, and the outer circumference of the reamer head has a diameter less than the medial-lateral width of the proximal planar surface.
6. The orthopaedic surgical instrument system of claim 5, wherein the first orthopaedic surgical instrument includes a post extending outwardly from the proximal planar surface, and the mounting bracket is configured to be coupled to the post.
7. The orthopaedic surgical instrument system of claim 6, wherein the mounting bracket of the second orthopaedic surgical instrument includes a cylindrical passageway that is sized to receive the post.
8. The orthopaedic surgical instrument system of claim 7, wherein: the cylindrical passageway extends along a longitudinal axis, the reamer head is configured to rotate about a rotational axis extending parallel to the longitudinal axis to resect the medial calcar of the patient's femur, and the reamer head is configured to pivot about the longitudinal axis relative to the elongated body of the first orthopaedic surgical instrument to move the rotational axis relative to the elongated body.
9. The orthopaedic surgical instrument system of claim 8, wherein the second orthopaedic surgical instrument further includes an elongated shaft extending along the rotational axis from the reamer head to a shank shaped to be coupled to a rotary surgical instrument.
10. The orthopaedic surgical instrument system of claim 1, wherein the first orthopaedic surgical instrument is a femoral broach.
11. The orthopaedic surgical instrument system of claim 1, wherein the medial edge of the elongated body of the first orthopaedic surgical instrument includes a concave section and the lateral edge of the elongated body includes a convex section positioned opposite the concave section.
12. The orthopaedic surgical instrument system of claim 11, wherein the elongated body extends to a distal tip.
13. The orthopaedic surgical instrument system of claim 1, wherein the mounting bracket includes a shaft and the first orthopaedic surgical instrument includes an aperture that is defined in the elongated body, the aperture being sized to receive the shaft of the mounting bracket.
14. The orthopaedic surgical instrument system of claim 13, wherein the mounting bracket includes a guide bore defined at a proximal end of the shaft, and the second orthopaedic surgical instrument includes an elongated shaft that is coupled to the reamer head, the elongated shaft being sized to extend through the guide bore.
15. The orthopaedic surgical instrument system of claim 1, wherein the second orthopaedic surgical instrument includes a tab configured to engage the first orthopaedic surgical instrument to limit movement of the second orthopaedic surgical instrument relative to the first orthopaedic surgical instrument.
16. An orthopaedic surgical instrument system, comprising: a housing extending along a first longitudinal axis from a superior end to an inferior end, a mounting bracket extending from the inferior end of the housing, the mounting bracket defining a second longitudinal axis that is offset in a lateral direction from, and extends parallel to, the first longitudinal axis, an elongated shaft extending through the housing from a shank positioned adjacent to the superior end of the housing to a shaft end positioned adjacent to the mounting bracket, and a reamer including a head coupled to the shaft end and a plurality of cutting teeth defined on a bone-facing surface of the head, wherein a medial-lateral distance is defined between the first longitudinal axis and the second longitudinal axis, and the reamer head has a circular outer circumference and a radius that is less than the medial-lateral distance.
17. The orthopaedic surgical instrument system of claim 16, wherein the mounting bracket includes a passageway that defines the second longitudinal axis, and the mounting bracket further includes a tab extending into the passageway.
18. The orthopaedic surgical instrument system of claim 16, wherein the mounting bracket includes a shaft configured to be inserted into an aperture defined in a femoral broach to pivotally couple the housing and the reamer to the femoral broach.
19. A method of performing a surgical procedure, the method comprising: aligning a mounting bracket of a reamer assembly with a proximal end of a femoral broach, engaging the mounting bracket with the proximal end of the femoral broach to position cutting teeth of the reamer assembly in contact with a medial calcar of a patient's femur, and reaming the medial calcar with the cutting teeth of the reamer assembly while pivoting the reamer assembly in an arc relative to the femoral broach.
20. The method of claim 19, wherein pivoting the reamer assembly in the arc relative to the femoral broach includes pivoting the reamer assembly about a longitudinal axis defined by the femoral broach.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0051] While the concepts of the present disclosure are susceptible to various modifications and alternative forms, specific exemplary embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that there is no intent to limit the concepts of the present disclosure to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
[0052] Terms representing anatomical references, such as anterior, posterior, medial, lateral, superior, inferior, etcetera, may be used throughout the specification in reference to the orthopaedic implants or prostheses and surgical instruments described herein as well as in reference to the patient's natural anatomy. Such terms have well-understood meanings in both the study of anatomy and the field of orthopaedics. Use of such anatomical reference terms in the written description and claims is intended to be consistent with their well-understood meanings unless noted otherwise.
[0053] Referring now to
[0054] The reamer head 16 of the orthopaedic surgical instrument 10 is coupled to a lower end 24 of an elongated shaft 26. The reamer head 16 and the shaft 26 are formed from metallic materials such as, for example, stainless steel, which may be autoclaved and sterilized between surgical procedures. As shown in
[0055] As shown in
[0056] The bottom surface 36 of the reamer head 16 and the rim wall 34 meet at a circular outer edge 44 in the illustrative embodiment that defines the outer circumference of the reamer head 16. As shown in
[0057] The elongated shaft 26 extends through a housing 60 of the orthopaedic surgical instrument 10. In the illustrative embodiment, the elongated shaft 26 is coupled to the housing 60 via, for example, a tongue and slot arrangement (not shown), which permits the elongated shaft 26 to slide axially relative to the housing 60 to change the position of the reamer head 16. The elongated shaft 26 (and hence the reamer head 16) is also configured to rotate about a rotational axis 62 relative to the housing 60. As shown in
[0058] The housing 60 extends from an upper end 64 positioned adjacent to the upper end 28 of the elongated shaft 26 to a lower end 66 shown positioned adjacent to the lower end 24 in
[0059] The reamer assembly 10 also includes a mounting bracket 70 that extends laterally from the lower end 66 of the housing 60. In the illustrative embodiment, the bracket 70 and the housing 60 are formed as a single monolithic component from a metallic material such as, for example, stainless steel, which may be autoclaved and sterilized between surgical procedures. It should be appreciated that in other embodiments other materials may be used and the bracket and the housing may be formed separately and later assembled.
[0060] The mounting bracket 70 has a body 72 that extends from a base 74 attached to the lower end 66 of the housing 60 to a tip 76. The tip 76 has a planar bottom surface 78, and the mounting bracket 70 includes an alignment tab 80 that extends outwardly from the surface 78. In the illustrative embodiment, the alignment tab 80 is shaped to engage a corresponding alignment groove 82 (see
[0061] The mounting bracket 70 also includes a passageway 90 that extends through the body 72 along a longitudinal axis 92. As shown in
[0062] The passageway 90 of the mounting bracket 70 includes an upper section 94 that is defined by a cylindrical wall 96. The upper section 94 opens into the pocket 84 and is connected to a lower section of the passageway 90. In the illustrative embodiment, the lower section is a groove 98 defined in a sidewall 100 of the body 72 that faces the pocket 84. As shown in
[0063] Referring now to
[0064] The femoral broach 22 includes a planar proximal surface 130 at the proximal end 112 of the elongated body 110. As described above, the broach 22 includes an alignment groove 82, which defined in the planar proximal surface 130. As shown in
[0065] In the illustrative embodiment, the femoral broach 22 is formed as a single monolithic component from a metallic material such as stainless steel. It should also be appreciated that in other embodiments other materials may be used. For example, portions of the post and/or elongated body may be formed from a polymeric material such as polyethylene, while the edges of the cutting teeth are formed from a metallic material.
[0066] Referring now to
[0067] The stem component 20 also includes a collar 18 and an elongated body 156 that extends distally from the collar to a distal tip 158. As shown in
[0068] As shown in
[0069] Referring now to
[0070] The surgeon may then insert the femoral broach 22 through the opening 182 into the canal 118 and advance the broach 22 distally along the canal 118 to size and shape the canal 118 to receive the femoral stem component 20. If the surgeon determines that the femoral broach is not axially and rotationally stable when seated in the canal, the surgeon may withdraw the first broach 22 from canal 118, select another broach 22 that is larger in size, and insert that broach 22 into the canal 118. The surgeon may continue to increase broach sizes until the selected broach 22 attains axial and rotational stability and is seated at the level shown in, for example,
[0071] With the broach 22 seated in the canal 118, the surgeon may utilize the reamer assembly 10 to resect the medial calcar 12 of the patient's femur 14. To do so, the surgeon may align the passageway 90 of the mounting bracket 70 of the reamer assembly with the proximal post 102 of the broach 22. The surgeon may also rotate the reamer assembly 10 to align the alignment tab 80 with the groove 82 of the broach 22. With the reamer assembly 10 properly oriented, the surgeon may advance the reamer assembly 10 distally to position the mounting bracket 70 over the post 102 and move the alignment tab 80 into the groove 82. As shown in
[0072] As described above, the reamer head 16 sized and positioned to limit the resection to the region in which the collar 18 of the femoral stem component 20 will be present when the femoral stem component 20 is implanted into the surgically-prepared femur. In the illustrative embodiment, the reamer head 16 has a diameter 46 that is defined by its outer circumference, and this diameter 46 is less than the medial-lateral width 140 of the proximal surface 130 of the broach 22. Additionally, the reamer head 16 is offset medially from the lateral edge 122 of the broach 22 and is positioned above the medial edge 120 when the reamer assembly is coupled to the broach. As shown in
[0073] The surgeon may connect a surgical drill to the tool shank 30 of the reamer assembly 10. The surgeon may then operate the drill to rotate the elongated shaft 26 and the reamer head 16 about the axis 62 to resect the medial calcar 12. As described above, the elongated shaft 26 is configured to slide axially in an inferior-superior direction relative to the housing 60 such that the reamer head 16 may be advanced downward as the patient's bone is resected. In embodiments in which the shaft 26 does not move relative to the mounting bracket, reaming may begin with the mounting bracket 70 spaced apart from the proximal surface 130 of the broach 22 and the entire reamer assembly 10 may advance downward as bone material is removed. As shown in
[0074] Referring now to
[0075] Referring now to
[0076] The instrument 210 is a reamer assembly that includes a reamer head 16, which is coupled to a lower end 24 of an elongated shaft 26. In the illustrative embodiment, the reamer head 16 includes a plurality of cutting teeth 40 and has a configuration that is identical to the reamer head of the instrument 10, which is described in greater detail above.
[0077] As shown in
[0078] The reamer assembly 210 also includes a mounting bracket 220 that extends laterally from a lower end 66 of the housing 60. In the illustrative embodiment, the bracket 220 and the housing 60 are formed as a single monolithic component from a metallic material such as, for example, stainless steel, which may be autoclaved and sterilized between surgical procedures. It should be appreciated that in other embodiments other materials may be used and the bracket and the housing may be formed separately and later assembled.
[0079] The mounting bracket 220 has a body 72 that extends from a base 74 attached to the lower end 66 of the housing 60 to a tip 76 having a planar bottom surface 78. The mounting bracket 220 also includes a pocket 84, which is defined in the body 72 below the lower end 66 of the housing 60. As shown in
[0080] The mounting bracket 220 also includes a passageway 90 that extends through the body 72 along a longitudinal axis 92. As shown in
[0081] The passageway 90 of the mounting bracket 220 includes an upper section 94 that is defined by a cylindrical wall 96. The upper section 94 opens into the pocket 84 and is connected to a lower section of the passageway 90. In the illustrative embodiment, the lower section is a groove 98 defined in a sidewall of the body 72 that faces the pocket 84. As shown in
[0082] As described above, the reamer assembly 210 is configured to be pivotally coupled to the femoral broach 22, which acts as a mount and resection guide. In the illustrative embodiment, the longitudinal axis 92 of the mounting bracket 220 extends through the post 102 of the broach 22 and defines an axis about which the reamer head 16 may be pivoted relative to the broach 22 (and hence the medial calcar). As indicated in
[0083] In the illustrative embodiment, the mounting bracket 220 includes an alignment tab 250 that is configured to act as a stop to limit the size of arc (and hence the sweep of the reamer head relative to the broach). Referring now to
[0084] It should be appreciated that other structures may be used to limit the sweep of the reamer head relative to the femoral broach. For example, the femoral broach may include additional structures that may be engaged by the reamer head to limit the sweep. Additionally, the reamer assembly and/or broach may be configured to permit the surgeon to intraoperatively adjust the angle of the sweep.
[0085] In use, the surgeon may utilize the reamer assembly 10 to resect the medial calcar 12 of the patient's femur 14. To do so, the surgeon may align the passageway 90 of the mounting bracket 220 of the reamer assembly 210 with the proximal post 102 of the broach 22. With the reamer assembly 210 properly aligned, the surgeon may advance the reamer assembly 210 distally to position the mounting bracket 220 over the post 102. As shown in
[0086] As described above, the reamer head 16 sized and positioned to limit the resection to the region in which the collar 18 of the femoral stem component 20 will be present when the femoral stem component 20 is implanted into the surgically-prepared femur. In the illustrative embodiment, the reamer head 16 has a diameter that is less than the medial-lateral width of the proximal surface 130 of the broach 22. Additionally, the reamer head 16 is offset medially from the lateral edge of the broach 22 and is positioned above the medial edge 120 when the reamer assembly is coupled to the broach.
[0087] As shown in
[0088] It should be appreciated that other structures may be used to couple or pivotally couple the reamer assembly to a femoral broach or other surgical instrument. For example, although the reamer assemblies 10, 210 were shown and described with a male portion of a femoral broach being received in a female passageway of the reamer assembly, in other embodiments the arrangement may be reversed. As shown in
[0089] The post 312 of the instrument 310 is part of a mounting bracket 330 of the instrument 310. The mounting bracket 330 also includes a guide bore 332 that is defined at the proximal end of the post 312. As shown in
[0090] While the disclosure has been illustrated and described in detail in the drawings and foregoing description, such an illustration and description is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected. For example, it should be appreciated that the reamer assembly may be configured for use with other orthopaedic surgical instruments. In one such embodiment, the reamer assembly may be configured to be coupled to a stem reamer inserted in the patient's femur. Such stem reamers may be used to resect distal portions of the femoral canal, and the reamer assembly may be configured to be coupled to the reamer shaft about the reamer's cutting teeth.
[0091] There are a plurality of advantages of the present disclosure arising from the various features of the method, apparatus, and system described herein. It will be noted that alternative embodiments of the method, apparatus, and system of the present disclosure may not include all of the features described yet still benefit from at least some of the advantages of such features. Those of ordinary skill in the art may readily devise their own implementations of the method, apparatus, and system that incorporate one or more of the features of the present invention and fall within the spirit and scope of the present disclosure as defined by the appended claims.