MIXER APPARATUS FOR MIXING A HIGH-VISCOSITY FLUID AND MIXER SHAFT FOR SUCH MIXER APPARATUS

Abstract

A mixer apparatus for mixing high viscosity fluids has a mixer shaft with a plurality of sets of blades affixed thereto. A lowermost set of blades is pivotally mounted so as to be movable between a first position pivoted upwardly and a second position pivoted outwardly. The mixer apparatus has a hydraulic motor drivingly connected to the mixer said shaft so as to rotate the mixer shaft, a hydraulic pump connected by fluid circuit to the hydraulic motor, and electric motor connected to the hydraulic pump, and a hydraulic fluid reservoir connected to the fluid circuit so as to supply hydraulic fluid to the hydraulic pump. The mixer shaft has a base at the lowermost end thereof.

Claims

1. A mixer apparatus for mixing high viscosity fluids, the mixer apparatus comprising: a mixer shaft having a plurality of sets of blades affixed thereto, a lowermost set of blades of said plurality of sets of blades being pivotally mounted so as to be movable between a first position pivoted upwardly and a second position pivoted outwardly; a hydraulic motor drivingly connected to said mixer shaft so as to rotate said mixer shaft; a hydraulic pump connected by a fluid circuit to said hydraulic motor, said hydraulic pump adapted to deliver hydraulic fluid under pressure to said hydraulic motor; an electric motor drivingly connected to said hydraulic motor; and a hydraulic fluid reservoir connected to said fluid circuit so as to supply hydraulic fluid to said hydraulic pump.

2. The mixer apparatus of claim 1, said mixer shaft having a base at a lower end thereof, said base having a width or diameter greater than a diameter of said mixer shaft.

3. The mixer apparatus of claim 2, each of the blades of said lowermost set of blades having an end pivotally mounted to said base.

4. The mixer apparatus of claim 3, the end of the blades of said lowermost set of blades being received in a slot formed at an upper surface of said base.

5. The mixer apparatus of claim 1, each of the blades of said lowermost set of blades having a spring affixed thereto, the spring urging the blade toward the first position.

6. The mixer apparatus of claim 5, said mixer shaft having a base at a lower end thereof, the spring having one end affixed to said base and an opposite end affixed to the blade.

7. The mixer apparatus of claim 1, each of the blades of said lowermost set of blades having a planar configuration.

8. The mixer apparatus of claim 1, each of the blades of said lowermost set of blades moving from the first position to the second position when the hydraulic motor rotates said mixer shaft.

9. The mixer apparatus of claim 1, the blades of said lowermost set of blades being movable between a retracted position pivoted downwardly and a deployed position pivoted outwardly.

10. The mixer apparatus of claim 3, each of the blades of said lowermost set of blades extending radially outwardly of said base when in the second position.

11. An apparatus comprising: a shaft having a length dimension; and a plurality of blades mounted relative to said shaft along the length dimension of said shaft, a lowermost blade of said plurality of blades been pivotally mounted so as to be movable between a first position pivoted upwardly and a second position pivoted outwardly.

12. The apparatus of claim 11, the plurality of blades above the lowermost blade being pivotally mounted to said shaft and being movable between a retracted position pivoted downwardly and a deployed position pivoted outwardly.

13. The apparatus of claim 11, further comprising: a base affixed to an end of said shaft, said base having a width or diameter greater than a diameter of said shaft.

14. The apparatus of claim 13, the lowermost blade of said plurality of blades being pivotally mounted to said base.

15. The apparatus of claim 14, the lowermost blade of said plurality of blades having an end pivotally mounted within a slot formed in said base, said slot opening to a top of said base.

16. The apparatus of claim 15, the lowermost blade of said plurality of blades extending radially outwardly of said base when in the second position.

17. The apparatus of claim 13, further comprising: a spring having one end affixed to the lowermost blade of said plurality of blades and an opposite end affixed to said base, said spring urging the lowermost blade toward the first position.

18. The apparatus of claim 11, the lowermost blade having a planar configuration.

19. The apparatus of claim 11, said plurality of blades comprising a plurality of sets of blades affixed to said shaft in spaced relation to each other, the lowermost blade comprising a plurality of blades.

20. The apparatus of claim 12, further comprising: a hydraulic motor drivingly connected to an end of said shaft opposite the lowermost blade, said hydraulic motor adapted to rotate said shaft, said plurality of blades moving to the deployed position when said hydraulic motor rotates said shaft.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

[0045] FIG. 1 is a diagrammatic illustration of the mixer apparatus in accordance with the preferred embodiment the present invention.

[0046] FIG. 2 is a side elevational view showing the hydraulic motor, mixer shaft and blades of the mixer apparatus of the present invention.

[0047] FIG. 3 is an exploded view showing the mixing system of the present invention as used in association with a drum.

[0048] FIG. 4 is an perspective view of a drum having an alternative embodiment of the mixing system of the present invention affixed thereto by a bracket assembly.

[0049] FIG. 5 is an upper perspective view showing the mixer shaft with the lowermost set of blades pivoted upwardly.

[0050] FIG. 6 is an upper perspective view of the mixer shaft showing the lowermost set of blades in an intermediate position and slightly pivoted outwardly.

[0051] FIG. 7 is an upper perspective view of the mixer shaft of the present invention showing the lowermost set of blades pivoted outwardly.

DETAILED DESCRIPTION OF THE INVENTION

[0052] Referring to FIG. 1, there is shown the mixer apparatus 10 of the present invention as employed with a container 12 containing a high-viscosity fluid 14 therein. The mixer apparatus includes a mixer shaft 16 having a plurality of blades 18 affixed thereto. A hydraulic motor 20 is drivingly connected to the upper end of the mixer shaft 16 so as to rotate the mixer shaft 16. A hydraulic pump 22 is connected by a fluid circuit 24 to the hydraulic motor 20. The hydraulic pump 22 is adapted to deliver hydraulic fluid under pressure through the hydraulic circuit 24 to the hydraulic motor 20. Electric motor 26 is drivingly connected to the hydraulic pump 22. A hydraulic fluid reservoir 28 is connected to the fluid circuit 24 so as to supply hydraulic fluid to the hydraulic pump 22. A pressure gauge 30 is cooperative at the hydraulic circuit 24. The pressure gauge 30 indicates a pressure of the hydraulic fluid in the hydraulic circuit 24. A hydraulic proportioning valve 32 is cooperative at the hydraulic circuit 24 so as to control a rate of hydraulic fluid flow in the hydraulic circuit 24.

[0053] The hydraulic motor 20 is positioned at an upper end of the mixer shaft 16. The hydraulic motor 20 is a variable speed motor. The variable speed hydraulic motor 20 can rotate the mixer shaft 16 at a rate of between 0 and 750 rpms. The hydraulic fluid in the fluid circuit 24 is pumped by the hydraulic pump 22 through the entry line 34 of the hydraulic circuit 24 and returns through the return line 36 of the hydraulic circuit 24 back to the reservoir 28.

[0054] In FIG. 1, it can be seen that the mixer shaft 16 extends downwardly from the hydraulic motor 20 into the high-viscosity fluid 14 within the container 12. The plurality of blades are illustrated as extending radially outwardly of the mixer shaft 16. In the preferred embodiment of the present invention, the plurality of blades 18 will be foldable blades. These foldable blades can move between a first position that resides against the mixer shaft 16 and a second position (illustrated in FIG. 1) that extends outwardly of the mixer shaft. The rotation of the mixer shaft 16 by the hydraulic motor 20 causes the blades to move from the first position to the second position. The hydraulic motor 20 can also be a submersible motor so that the entire assembly of the hydraulic motor 20, the mixer shaft 16 and the blades 18 can be located within the high-viscosity fluid 14 in the container 12. In FIG. 1, the hydraulic motor 20 is illustrated as located above the top of the container 12.

[0055] In FIG. 1, it can be seen that the mixer shaft 16 has a lowermost set of blades 25. The lowermost set of blades 25 extend outwardly of a base 27 located at the bottom end of shaft 16. The base 27 has a width or diameter greater than the diameter of the mixer shaft 16. The base 27 is located adjacent to the bottom 29 of the container 12. The lowermost set of blades 25 pivot outwardly from the base 27 in a location adjacent to the bottom 29 of the container 12.

[0056] Importantly, in this configuration, the lowermost set of blades 25 are located as close as possible to the bottom 29 of the container 12. The widened base 27 allows a worker to guide the mixer shaft 16 downwardly into the container 12 until the base 27 contacts the bottom 29 of the container 12. The worker can move the base 27 slightly above the bottom 29 so as to facilitate the ability for the hydraulic motor 20 to rotate the mixer shaft 16.

[0057] During the rotation of the mixer shaft 16, the lowermost set of blades 25 will pivot outwardly so as to effectively mix the high-viscosity fluid adjacent to the bottom 29 of the container 12. As will be described hereinafter, the configuration of the base 27 and the lowermost set of blades 25 will keep the lowermost set of blades 25 from ever contacting the bottom 29 of the container 12. As such, this avoids any possible damage to the blades 25 from contacting the bottom 29 of container 12 and also avoids any potential damage to the bottom 29 by the lowermost set of blades 25. Since the base 27 is widened, it will not damage the bottom 29 of the container 12 if too much force is applied during the lowering of the mixer shaft 26 within the container 12.

[0058] The configuration of the mixer shaft 26, along with the lowermost set of blades 25, allows the bottom six inches of high-viscosity fluid in the drum to be continually agitated until it is at a level that allows a worker to handle and pour the remaining high-viscosity fluid or foam into a new container. As an example, this six inches of high-viscosity fluid or foam weighs approximately 100 pounds and the drum weighs approximately 50 pounds. When the high-viscosity fluid produces a foam, the value of the foam is approximately $200. As such, by being able to assure the mixing of this high-viscosity fluid at the bottom 29 of the container 12, approximately $200 is saved.

[0059] The failure of the prior art to effectively mix that high-viscosity fluid at the bottom 29 of container 12 can reduce the performance of the high-viscosity fluid and/or the foam produced from such fluid. Additionally, the quality of the foam that is produced is reduced significantly. By improving foam performance, the present invention enhances the value produced from each container of the high-viscosity fluid.

[0060] The electric motor 26 is drivingly connected to the hydraulic pump 22. As can be seen in FIG. 1, a shaft 38 of the electric motor is connected to a shaft 40 of the hydraulic pump 22. The electric motor 26, in the preferred embodiment, is a one horsepower motor that operates from 110 volts and twelve amps of power. As such, in the present invention, the high torque provided by the hydraulic motor 20 is caused by the driving of the hydraulic pump 22 by the small electric motor 26. It can be seen that the hydraulic pump 22 and the electric motor 26 are located remotely from the hydraulic motor 20 and the mixer shaft 16. As such, the heavier components of the electric motor and the hydraulic pump do not need to be transported and placed into proximity to the container 12. It is only necessary to extend the hydraulic circuit 24 from the hydraulic pump 22 to the hydraulic motor 20. Quick-release couplings can be used so as to secure the entry line 34 of the hydraulic circuit 24 to the hydraulic motor 20 and to secure the return line 36 of the hydraulic circuit 24 to the hydraulic motor 20.

[0061] A hydraulic fluid reservoir 28 is connected to the fluid circuit 24 so as to receive hydraulic fluid from the hydraulic motor 20. The reservoir 28 also serves to supply hydraulic fluid to the hydraulic pump 22. The pressure gauge 30 is located in proximity to the hydraulic fluid reservoir 28 so as to sense and display the pressure of the hydraulic fluid in the fluid circuit 24. The proportioning valve 38 is also located between the pressure gauge 30 and the reservoir 28 on the hydraulic fluid circuit 24 so as to control the rate of hydraulic fluid flow through the hydraulic circuit 24.

[0062] Importantly, the mixer apparatus the present invention utilizes the electric motor 26 that is coupled to the hydraulic pump 22. The hydraulic pump 22 then pumps the fluid to the hydraulic motor 20 that positioned at the top of the container 12. The hydraulic motor 20 is coupled to the mixer shaft that then turns multiple blades 18 within the high-viscosity fluid 14 so as to generate the mixing.

[0063] In the present invention, the mixer shaft 18 can rotate between 0 and 750 rpms. It is easily achievable to increase the size of the hydraulic pump 22 so as to increase the maximum rpms of the mixer shaft 16. It is also possible to drive multiple mixers from a single hydraulic pump. One hydraulic pump can be sized to properly drive up to five hydraulic mixers.

[0064] In comparison with electric motors, the mixer apparatus 10 of the present invention is of lesser weight and is easier to install. The electric motor mixers are very cumbersome to lift in and out of the drum. With the mixer apparatus 10 of the present invention, the approximate weight will be of approximately fifteen pounds in comparison to an electric motor mixer of close to fifty pounds.

[0065] FIG. 2 shows an isolated view of the hydraulic motor 20, the mixer shaft 16 and the plurality of blades 18. It can be seen that the plurality of blades 18 are pivotally secured to the mixer shaft 16. FIG. 2 shows blades 42 and 44 that are illustrated as extending in the second position radially outwardly of the mixer shaft 16. The blades 46 are illustrated in the first position extending along and adjacent to the mixer shaft 16. Within the concept of the present invention, the outer diameter of the mixer shaft 16 and the plurality of blades 18 when the blades are in the first position should be less than two inches. This will allow the mixer shaft 16 and the plurality of blades 18 to be introduced into the container 12 through a bunghole (illustrated hereinafter).

[0066] In the embodiment shown in FIG. 2, there is a lowermost set of blades 50 positioned at the lower end of the mixer shaft 16 opposite the hydraulic motor 20. A second set of blades 52 is positioned in a location on the mixer shaft 16 in spaced relation above the lowermost set of blades 50. A third set of blades 54 is positioned at a location spaced above the second set of blades 52 and below the hydraulic motor 20. The use of the sets of blades enhances the mixing capability of the mixer apparatus 10. As was stated hereinbefore, when high-viscosity fluids are stored for a period of time in a container, the high-viscosity fluids can separate. The heavier materials will naturally sink toward the bottom of the container while the lighter materials will be at the upper portion of the container. As such, the lowermost set of blades 50 can thoroughly mix those materials adjacent to the bottom of the container. The third set of blades 54 can effectively mix the lighter materials located in the upper portion of the container. The second set of blades 52 thoroughly mixes the material in an area adjacent to the interface of the lighter and heavier materials. The turbulence created by the lowermost set of blades and the third set of blades will allow the second set of blades to more thoroughly mix in the area adjacent to the interface. As such, this configuration can provide a very thorough mixing. Within the concept of the present invention, there can be a greater number of sets of blades along the longitudinal dimension of the mixer shaft 16.

[0067] In FIG. 2, it can be seen that the lowermost set of blades 50 is moved to a first position pivoted upwardly. As such, each of the blades 51 of the lowermost set of blades 50 will be located adjacent to the outer diameter of the mixer shaft 16. Each of the lowermost set of blades 50 is pivoted upwardly from the base 53. The upwardly pivoted orientation of the lowermost set of blades 50 allows these blades to be easily inserted through an opening or bunghole in the container. The lowermost set of blades 50 will move to a second position pivoted outwardly when the hydraulic motor 20 rotates the mixer shaft 16.

[0068] The mixer apparatus 10 can provide very high torque in order to effectively rotate the mixer shaft 16. As such, this can overcome the high-viscosity of the fluid in the container. The capacity of the hydraulic motor 20 is only limited by the power of the hydraulic pump 22. As such, unlike electric motors, the mixer apparatus 10 of the present invention is able to effectively mix these high-viscosity fluids, in particular, those fluids having a viscosity of greater than 2000 cps. Since the hydraulic motor 20, the mixer shaft 16 and the plurality of blades 18 are lightweight, the mixer apparatus can be easily implemented for the mixing of high-viscosity fluids.

[0069] There are quick-release couplings 60 and 62 on the hydraulic motor 20. These quick-release couplings allow an operator to easily connect the hydraulic circuit 26 to the inlet and the outlet of the hydraulic motor 20. They also provide a very secure connection so as to avoid any release of hydraulic fluid at the point of the connection.

[0070] FIG. 3 illustrates the use of the mixer apparatus 10 in association with a drum 70. The container 70 has a cover for lid 72 at the upper end thereof with a bunghole 74 formed therein. A bung 76 can be threaded to the bunghole 74 so as to close the interior of the container 70.

[0071] In order to use the mixer apparatus the present invention, is only necessary to remove the bung 76 from the bunghole 74. The mixer shaft 16 has its plurality of blades 18 in the first position residing along the outer diameter of the mixer shaft 16. As such, the mixer shaft 16 and the plurality of blades 18 will have an outer diameter that is less than the diameter of the bunghole 74. As a result, the blades 18 and the shaft 16 can be easily inserted into the interior of the drum 70. Gravity will maintain the plurality of blades in the first position during insertion through the bunghole. The hydraulic motor 20 is located at the top of the mixer shaft 16 and can reside at the top of the bunghole 70 when the shaft 16 of the blades 18 are installed for the purpose of mixing.

[0072] FIG. 4 shows another approach to the use of the mixer apparatus of the present invention. There is shown a drum 80 that has an open top 82. In certain circumstances, the drum 80 can include a removable cover. The cover can be removed so as to expose the high-viscosity fluid within the drum 80. The mixer apparatus 10 has a bracket assembly 84 affixed thereto. In particular, the bracket assembly 84 is secured to an underside of the hydraulic motor 20. The bracket assembly 84 can be placed on the top edge 86 of the drum 80 so that the mixer shaft 16 and the blades 18 will extend within the interior of the drum 80. A suitable fastener 88 can be rotated so as to secure the downwardly extending flanges of the bracket assembly 84 against the outer surfaces of the drum 80. A wide variety of other bracket configurations, fasteners, and connections can also be utilized within the concept of the present invention.

[0073] FIG. 5 is a detailed view showing the mixer shaft apparatus 100 in accordance with the teachings of the present invention. In particular, the mixer shaft apparatus 100 shows the lowermost set of blades 102 in a first position and pivoted upwardly relative to the base 104. Another set of blades 106 is located in spaced relation to the lowermost set of blades 102. The set of blades 106 are mounted so as to be pivoted downwardly toward the mixer shaft 108. As can be seen, the upwardly pivoted lowermost set of blades 102 and the downwardly pivoted set of blades 106 will create a relatively narrow diameter so as to facilitate insertion of the mixer shaft apparatus 100 through a bunghole of a drum.

[0074] The mixer shaft apparatus 100 has base 104 at a lowermost end thereof. The base 104 has a width or diameter greater than the diameter of the mixer shaft 108. Each of the blades of the lowermost set of blades 102 has an end 110 that is pivotally mounted to the base 104. In particular, the end 110 of the lowermost set of blades 102 is received in a slot 112 formed on the upper surface of the base 104. Springs 114 are respectively affixed to the plurality of the lowermost set of blades 102. The spring 114 urges the lowermost set of blades 102 toward the first position and pivoted upwardly. As such, when the mixer shaft 108 is not rotating, the springs 114 will urge the lowermost set of blades 102 toward the upwardly pivoted orientation shown in FIG. 5. Each of the blades of the lowermost set of blades 102 has a generally planar configuration. In order to thoroughly mix the dense materials at the bottom of the container or drum, each of the blades of the lowermost set of blades 102 is not perforated and has a solid and continuous surface.

[0075] FIG. 6 shows the lowermost set of blades 102 slightly pivoted outwardly. This outward movement is caused by the initial rotation of the mixer shaft 108. The centrifugal force imparted by the rotation of the mixer shaft 108 upon the lowermost set of blades 102 causes the lowermost set of blades 102 to pivot outwardly from the base 104. The centrifugal force will overcome the spring tension created by springs 114. Each of the blades of the lowermost set of blades 102 will pivot within the slot 112. It can be seen that the slot 102 opens to the top surface of the base 104. The slot 112 will extend toward the middle of the base 104. As such, the bottom of the slot 112 will act as a stop to the continued outwardly pivoting motion of the lowermost set of blades 102.

[0076] FIG. 7 shows the lowermost set of blades 102 in the second position fully pivoted outwardly. This fully outwardly pivoted orientation of the lowermost set of blades 102 is caused by the rapid rotation of the mixer shaft 108. The configuration of the slot 112 will cause the lowermost set of blades 102 to ultimately reach a horizontal orientation which is generally parallel to the bottom of the container. As such, the rotation of the mixer shaft 108 will cause the lowermost set of blades 102 to reach into an area adjacent to the bottom of the container. The spacing between the bottom 116 of the base 104 and the lowermost set of blades prevents the lowermost set of the blades 102 from potentially damaging the bottom of the container or from being potentially damaged by contact with the bottom of the container. The bottom 116 of the base 104 allows a worker to land the bottom of the mixer shaft 108 adjacent to the bottom of the container. The widened area of the bottom 116 of the base 104 distributes forces over a larger area and, as such, prevents possible damage to the bottom of the container.

[0077] The foregoing disclosure and description of the invention is illustrative and explanatory thereof. Various changes in the details of the illustrated construction can be made within the scope of the appended claims without departing from the true spirit of the invention. The present invention should only be limited by the following claims and their legal equivalents.