HEAT EXCHANGE APPARATUS
20190249627 ยท 2019-08-15
Assignee
Inventors
Cpc classification
F28F17/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/21
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2215/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D21/0003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M26/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/21
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat exchange apparatus that can satisfactorily discharge a liquid that is a liquid condensed when a gas is cooled is achieved. A heat exchange apparatus 1 according to one embodiment of the present disclosure exchange heat between a gas flowing through a first flow path and a fluid flowing through a second flow path. The heat exchange apparatus includes offset fins disposed along a circumferential surface of the first flow path, and a discharge path extended in an extending direction of the first flow path at a lower part of the first flow path and configured to discharge a liquid condensed from the gas by being cooled through heat exchange with the fluid. The discharge path becomes lower toward one side of the first flow path in the extending direction.
Claims
1. A heat exchange apparatus for exchanging heat between a gas flowing through a first flow path and a fluid flowing through a second flow path, the heat exchange apparatus comprising: offset fins disposed along a circumferential surface of the first flow path; and a discharge path extended in an extending direction of the first flow path at a lower part of the first flow path and configured to discharge a liquid condensed from the gas by being cooled by heat exchange with the fluid, wherein the discharge path becomes lower toward one side of the first flow path in the extending direction.
2. The heat exchange apparatus according to claim 1, wherein the offset fins are divided with spaces therebetween in a circumferential direction of the first flow path at the lower part of the first path, divided end parts facing each other of the offset fins are formed at respective top parts of fins protruding outward from the first flow path in such a way that the divided end parts become linearly continuous in the extending direction of the first flow path, and a gap between the divided end parts facing each other is the discharge path.
3. The heat exchange apparatus according to claim 1, wherein a groove that extends in the extending direction of the first flow path and overlaps an offset part at a lower part of the offset fins when viewed from above is formed at the lower part of the first flow path, and the groove is the discharge path.
4. The heat exchange apparatus according to claim 3, wherein a width dimension of the first flow path in the circumferential direction in the groove becomes wider from inside to outside of the first flow path.
5. The heat exchange apparatus according to claim 3, wherein the groove includes a corrugated shape that connects the offset parts to each other at the lower part of the offset fins in the extending direction of the first flow path.
6. The heat exchange apparatus according to claim 1, further comprising a core member to be inserted into the first flow path, wherein the offset fins are disposed between the circumferential surface of the first flow path and a circumferential surface of the core member.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
DESCRIPTION OF EMBODIMENTS
[0045] Hereinafter, specific embodiments to which the present disclosure is applied will be described in detail with reference to the drawings. However, the present disclosure is not limited to the following embodiments. Further, in order to clarify the descriptions, the following descriptions and drawings are simplified as appropriate.
First Embodiment
[0046] Firstly, a configuration of a heat exchange apparatus according to this embodiment will be briefly described.
[0047] For example, as shown in
[0048] The cylinder head 2 is, for example, a cast product of aluminum. An EGR path (a first flow path) 2a is formed inside the cylinder head 2. The EGR path 2a is disposed at a position close to a water jacket (a second flow path) 2b. For example, the EGR path 2a is disposed in such a way that it is surrounded by the water jacket 2b. The EGR path 2a is a straight hole having a substantially circular cross-sectional shape orthogonal to an extending direction of the EGR path 2a. However, the EGR path 2a is not limited to a substantially circular shape and may instead be an oval shape.
[0049] One side of the EGR path 2a in the extending direction communicates with an exhaust path of an exhaust gas inside the cylinder head 2 and also communicates with an exhaust manifold (not shown) connected to the cylinder head 2. The other side of the EGR path 2a in the extending direction communicates with an EGR pipe 3 connected to the cylinder head 2.
[0050] The exhaust gas flowing into the EGR path 2a is discharged to the EGR pipe 3 and is sucked into an intake path of the cylinder head 2 via an EGR valve, which is not shown. Such an EGR path 2a is inclined in such a way that it becomes lower toward the exhaust manifold side. That is, the EGR path 2a is inclined in such a way that it becomes lower toward the opposite side thereof into which the exhaust gas flows.
[0051] The heat exchange apparatus 1 is disposed inside the EGR path 2a in order to cool the exhaust gas by exchanging heat between the exhaust gas passing through the inside of the EGR path 2a and a coolant flowing inside the water jacket 2b of the cylinder head 2.
[0052] As shown in
[0053] The offset fins 4 include a first band-shaped corrugated sheet 7 having a substantially regular and a continuous projected and recessed structure and a second band-shaped corrugated plate 8 having a substantially regular and continuous projected and recessed structure, which is substantially the same shape as that of the first band-shaped corrugated plate 7. In other words, the first band-shaped corrugated plate 7 includes projected fins 7a disposed substantially regularly, and the second band-shaped corrugated plate 8 also includes projected fins 8a disposed substantially regularly. Top parts of the fins 7a of the first band-shaped corrugated plate 7 and top parts of the fins 8a of the second corrugated plate 8 are disposed in such a way that they are brought into contact with the circumferential surface of the EGR path 2a.
[0054] The first band-shaped corrugated plate 7 and the second band-shaped corrugated plate 8 are alternately disposed in the extending direction of the EGR path 2a offset from each other by a preset offset amount. The offset amount here is, for example, about of a wavelength of the projected and recessed structure. In other words, the fins 7a and the fins 8a are offset from each other by a length of substantially half of the width dimension in the direction in which the projected and recessed structure of the fins 7a is continuous. Such offset fins 4 are made of, for example, a stainless steel material (SUS material).
[0055] The core member 5 is inserted inside the offset fins 4 and has a columnar shape. For example, the core member 5 has a cylindrical shape in such a way that it corresponds to the inner shape of the offset fins 4. The core member 5 presses the offset fins 4 against the circumferential surface of the EGR path 2a and promotes the flow of the exhaust gas to the offset fins 4. Such a core member 5 is made of, for example, a stainless steel material.
[0056] As will be described later in detail, the discharge path 6 extends in the extending direction of the EGR path 2a at a lower part of the EGR path 2a, and a liquid condensed from the exhaust gas by being cooled through heat exchange with the coolant (e.g., the condensed water) is discharged.
[0057] With such a configuration, the exhaust gas that has flowed into the EGR path 2a is led between the circumferential surface of the EGR path 2a and the circumferential surface of the core member 5, and heat of the exhaust gas is exchanged with that of the coolant flowing inside the water jacket 2b via the offset fins 4, so that the exhaust gas is cooled. At this time, the contact area between the offset fins 4 and the exhaust gas is large because of the projected and recessed structure of the offset fins 4, and thus the cooling effect is high.
[0058] In particular, the offset fins 4 according to this embodiment can reliably exchange the heat between the exhaust gas and the coolant, because the offset fins 4 are pressed against the circumferential surface of the EGR path 2a by the core member 5. Moreover, since the exhaust gas can be led by the core member 5 to the circumferential surface side of the EGR path 2a that has high heat exchange efficiency as compared with the center of the EGR path 2a, the cooling effect of the exhaust gas is further enhanced.
[0059] When the exhaust gas is cooled by the offset fins 4, condensed water containing sulfuric acid and the like is generated.
[0060] Next, a flow of the condensed water generated by the offset fins 4 according to this embodiment will be described.
[0061] As shown in
[0062] The condensed water accumulated in the lower part of the EGR path 2a flows toward the lower side of the EGR path 2a in the extending direction. At this time, as shown in
[0063] Thus, when the offset fins 4 are present in the lower part of the EGR path 2a, there is a possibility that the condensed water cannot be discharged satisfactorily. In this case, for example, there is a possibility that the corrosion of the offset fins 4 and the like will progress due to the condensed water, if the offset fins 4 or the like are made of a stainless steel material.
[0064] Thus, as described above, the heat exchange apparatus 1 according to this embodiment includes the discharge path 6 for discharging the condensed water to the lower part of the EGR path 2a. Specifically, as shown in
[0065] At this time, the divided end parts 4a facing each other constitute a linear wall part having no step in the circumferential direction of the offset fins 4. Further, a circumferential surface of the EGR path 2a having no step in the radial direction is exposed between the divided end parts 4a facing each other. As a result, the discharge path 6 is formed into a groove shape by the divided end parts 4a facing each other and the circumferential surface of the EGR path 2a.
[0066] Thus, the condensed water accumulated in the lower part of the EGR path 2a flows through the inside of the discharge path 6 without being interrupted by the offset fins 4 and is discharged to the outside of the EGR path 2a. At this time, for example, when the offset fins 4 and the like are made of a stainless steel material, it is possible to effectively prevent the corrosion of the offset fins 4 and the like from progressing due to the condensed water.
[0067] The condensed water discharged to the outside of the EGR path 2a is vaporized by heat of the exhaust gas in the exhaust manifold and exhausted together with the exhaust gas. Common exhaust manifolds are made of a highly corrosion-resistant material and thus are unlikely to corrode by the condensed water. For this reason, the exhaust manifold is convenient as a discharge unit for the condensed water.
[0068] Next, a method of manufacturing the heat exchange apparatus 1 according to this embodiment will be described.
[0069] The offset fins 4 have the same structure as that of common offset fins. The offset fins 4 include, for example, the first band-shaped corrugated plate 7 in which rectangular wave-shaped fins 7a protrude at a preset wavelength and the second band-shaped corrugated plate 8, which has substantially the same shape as that of the first band-shaped corrugated plate 7 and in which substantially rectangular wave-shaped fins 8a protrude at a preset wavelength. That is, in the first band-shaped corrugated plate 7 and the second band-shaped corrugated plate 8, the projected and recessed structure formed by bending them at a substantially right angle are continuous.
[0070] The first band-shaped corrugated plate 7 and the second band-shaped corrugated plate 8 are bonded to each other in such a way that the projected and recessed structures of the first band-shaped corrugated plate 7 and the second band-shaped corrugated plate 8 become repeatedly continuous in a direction orthogonal to a direction in which they are continuous, in a state in which the first band-shaped corrugated plate 7 and the second band-shaped corrugated plate 8 are offset from each other by a length about half of the width dimension of the fins 7a and 8a. Such offset fins 4 are flexible so that they can be rounded.
[0071] First, both end parts of the above-described offset fins 4 are cut in such a way that when the offset fins 4 are rounded and inserted into the EGR path 2a, a predetermined space is formed between the both end parts (the divided end parts 4a) of the offset fins 4.
[0072] At this time, the cutting direction is set as a direction orthogonal to the direction in which the projected and recessed structures of the first band-shaped corrugated plate 7 and the second band-shaped corrugated plate 8 are continuous. Further, the cutting positions are set at the top parts of the fins 7a of the first band-shaped corrugated plate 7 and at the top parts of the fins 8a of the second band-shaped corrugated plate 8 so that the cutting positions become continuous in a substantially linear manner in the cutting direction.
[0073] Next, the cut-off fins 4 are rounded and inserted into a press-fitting jig (not shown), and the offset fins 4 maintained in the rounded state are inserted into the EGR path 2a. At this time, the offset fins 4 are disposed in such a way that the surfaces of the top parts of the fins 7a of the first band-shaped corrugated plate 7 and the surfaces of the top parts of the fins 8a of the second band-shaped corrugated plate 8 are brought into substantially contact with the circumferential surface of the EGR path 2a. Further, the space between the divided end parts 4a of the offset fins 4 is disposed on the lower side.
[0074] Finally, when the core member 5 is inserted inside the offset fins 4, the heat exchange apparatus 1, in which the discharge path 6 is formed between the divided end parts 4a of the offset fins 4, can be disposed inside the cylinder head 2.
[0075] In the heat exchange apparatus 1 having such a configuration, some of the offset fins 4 are omitted in the lower part of the EGR path 2a, and the groove-shaped discharge path 6 is formed by the divided end parts 4a facing each other and the circumferential surface of the EGR path 2a. This enables the condensed water accumulated in the lower part of the EGR path 2a to be discharged from the discharge path 6 to the outside of the EGR path 2a satisfactorily.
[0076] In particular, for example, when the offset fins 4 and the like are made of a stainless steel material, there is a concern that the corrosion of the offset fins 4 and the like may progress due to the condensed water. However, as described above, the heat exchange apparatus 1 according to this embodiment can discharge the condensed water to the outside of the EGR path 2a satisfactorily, thereby effectively preventing the corrosion of the offset fins 4 and the like from progressing.
[0077] Moreover, in the heat exchange apparatus 1 according to this embodiment, the contact area between the exhaust gas and the offset fins 4 is large because of the projected and recessed structure of the offset fins 4, and thus the cooling effect is high.
[0078] By the way, when the material of the offset fins 4 differs from that of the core member 5, a chemical reaction may occur between the offset fins 4 and the core member 5 due to the condensed water. For this reason, the offset fins 4 and the core member 5 are preferably made of the same material.
Second Embodiment
[0079] In the first embodiment, the discharge path 6 is formed by omitting some of the offset fins 4 at the lower part of the EGR path 2a. However, the discharge path may be formed by forming a groove at the lower part of the EGR path 2a. In the following descriptions, repeated descriptions will be omitted, and the same members as those of the first embodiment will be described using the same reference numerals.
[0080]
[0081] As shown in
[0082] Here, as shown in
[0083] As shown in
[0084] In
[0085] As shown in
[0086] In addition, since the discharge path 2c according to this embodiment is formed in such a way that it overlaps at least a part of the offset part at the lower part of the offset fins 22 when viewed from above, the condensed water accumulated in the offset part can be flowed down to the discharge path 2c satisfactorily. Thus, the condensed water is unlikely to accumulate in the offset part at the lower part of the offset fins 22. Additionally, when the offset fins 22 and the like are made of a stainless steel material, it is possible to effectively prevent the corrosion of the offset fins 22 and the like from progressing due to the condensed water.
[0087] Furthermore, the cylinder head 2 has high corrosion resistance, because an oxide film is formed on the surface of the cylinder head 2 during aluminum die-casting. For this reason, the cylinder head 2 is unlikely to corrode by the condensed water flowing down to the discharge path 2c, which is convenient for forming the discharge path 2c.
[0088] Here, as shown in
Third Embodiment
[0089] The discharge path 2c according to the second embodiment is formed as a groove extending substantially straight in the extending direction of the EGR path 2a, but the present disclosure is not limited to this.
[0090] Like the discharge path 2c according to the second embodiment, a discharge path 2d according to this embodiment is a groove formed at the lower part of the EGR path 2a. However, as shown in
Fourth Embodiment
[0091] In the second and third embodiments, the discharge path is formed in the EGR path 2a, but the present disclosure is not limited to this. For example, when a heat exchange apparatus includes a tubular body into which the offset fins 22 are to be inserted, a groove may be formed at a lower part of the tubular body as the discharge path.
[0092] In this case, when the tubular body into which the offset fins 22 are to be inserted is inserted inside the EGR path 2a, the heat exchange apparatus can be easily disposed inside the cylinder head 2. Such a tubular body can be made of, for example, a stainless steel material.
[0093] The present disclosure is not limited to the above-described embodiments, and can be appropriately changed without departing from the spirit of the present disclosure.
[0094] Although the heat exchange apparatus according to the above embodiments is disposed inside the cylinder head in order to cool the exhaust gas in the external EGR mechanism, the heat exchange apparatus may be disposed at a place requiring heat exchange between a gas flowing through the first flow path and a fluid flowing through the second flow path.
[0095] From the disclosure thus described, it will be obvious that the embodiments of the disclosure may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure, and all such modifications as would be obvious to one skilled in the art are intended for inclusion within the scope of the following claims.