Hydraulic radial piston device with improved pressure transition mechanism
10378357 ยท 2019-08-13
Assignee
Inventors
- Jeffrey David Skinner (Madison, MS, US)
- Kendrick Michael Gibson (Madison, MS, US)
- Lawrence David Blackman (Jackson, MS, US)
Cpc classification
F03C1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/1071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B1/0689
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01B1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydraulic radial piston device is provided with a mechanism for reducing pressure pulsations and providing a smooth pressure transition throughout different displacement operations. In certain examples, the hydraulic radial piston device is configured to maintain an amount of precompression and an amount of decompression of hydraulic fluid trapped in a cylinder chamber to be consistent, respectively, throughout different displacement operations.
Claims
1. A hydraulic radial piston device comprising: a housing having a hydraulic fluid inlet and a hydraulic fluid outlet; a pintle shaft fixed within the housing, the pintle shaft defining a pintle inlet and a pintle outlet, the pintle inlet being in fluid communication with the hydraulic fluid inlet, and the pintle outlet being in fluid communication with the hydraulic fluid outlet; a rotor mounted on the pintle shaft and configured to rotate relative to the pintle shaft about a rotor axis of rotation, the rotor axis of rotation extending through a length of the pintle shaft, the rotor defining a plurality of radially oriented cylinders and a plurality of rotor fluid ports, each of the plurality of rotor fluid ports being in fluid communication with at least one of the plurality of radially oriented cylinders and being alternatively in fluid communication with either the pintle inlet or the pintle outlet as the rotor rotates relative to the pintle shaft about the rotor axis of rotation; a plurality of pistons received in the plurality of radially oriented cylinders, respectively; a thrust ring disposed about the rotor and having a thrust ring axis of rotation, the thrust ring being in contact with the plurality of pistons and configured to rotate about the thrust ring axis of rotation as the rotor rotates relative to the pintle shaft about the rotor axis of rotation; and a ring displacement driver operable to move the thrust ring through a range of movement within the housing between a first position in which the radial piston device has a minimum displacement of hydraulic fluid per each rotation of the rotor and a second position in which the radial piston device has a maximum displacement of hydraulic fluid per each rotation of the rotor, the ring displacement driver operating to maintain the thrust ring axis of rotation in offset relation relative to the rotor axis of rotation such that a precompression stroke distance and a decompression stroke distance of each of the plurality of pistons remain consistent, respectively, regardless of a position of the thrust ring in the range of movement of the thrust ring within the housing, thereby providing a smooth pressure transition in the each of the plurality of radially oriented cylinders.
2. The hydraulic radial piston device according to claim 1, wherein the pintle inlet and the pintle outlet are spaced apart 180 degrees around the pintle shaft to define a first reference line extending through the pintle inlet and the pintle outlet and intersecting the rotor axis of rotation.
3. The hydraulic radial piston device according to claim 2, further comprising an offset reference line extending through the rotor axis of rotation and the thrust ring axis of rotation, the offset reference line being aligned with the first reference line when the thrust ring is in the first position.
4. The hydraulic radial piston device according to claim 3, wherein the offset reference line that intersects the rotor axis of rotation and the thrust ring axis of rotation rotates about the rotor axis of rotation as the thrust ring is moved through the range of movement.
5. The hydraulic radial piston device according to claim 1, wherein: the pintle shaft has an outer circumferential surface defining a fluid inlet section, a fluid precompression section, a fluid outlet section, and a fluid decompression section, the fluid inlet section defined by the pintle inlet, the fluid outlet section defined by the pintle outlet, the precompression section defined as a region between the fluid inlet section and the fluid outlet section, and the decompression section defined as a region between the fluid outlet section and the fluid inlet section and opposite to the precompression section; each of the plurality of rotor fluid ports moves on the outer circumferential surface of the pintle shaft to pass the fluid inlet section, the fluid precompression section, the fluid outlet section, and the fluid decompression section as the rotor rotates relative to the pintle shaft about the rotor axis of rotation; the fluid inlet section and the fluid outlet section are arranged to be oppositely positioned about the rotor axis of rotation to define a first reference line extending through the fluid inlet section and the fluid outlet section and intersecting the rotor axis of rotation; and the precompression section and the decompression section are arranged to be oppositely positioned about the rotor axis of rotation to define a second reference line extending through the precompression section and the decompression section and intersecting the rotor axis of rotation.
6. The hydraulic radial piston device according to claim 5, wherein the first reference line is perpendicular to the second reference line.
7. The hydraulic radial piston device according to claim 5, further comprising an offset reference line extending through the rotor axis of rotation and the thrust ring axis of rotation, the offset reference line being aligned with the first reference line when the thrust ring is in the first position and with the second reference line when the thrust ring is in the second position.
8. The hydraulic radial piston device according to claim 7, wherein the ring displacement driver is configured to adjust a position of the thrust ring within the housing between the first and second positions such that the offset reference line pivots about the rotor axis of rotation as the thrust ring is moved through the range of movement, wherein a decompression value that occurs within the cylinders as the rotor fluid ports move across the decompression section remains constant as the thrust ring moves through the range of movement, and wherein a compression value that occurs within the cylinders as the rotor fluid ports move across the precompression section remains constant as the thrust ring moves through the range of movement.
9. The hydraulic radial piston device according to claim 1, wherein the ring displacement driver comprises a cam ring configured to at least partially receive and rotatably support the thrust ring, and a control element engageable with the cam ring and operable to adjust a position of the cam ring within the housing.
10. The hydraulic radial piston device according to claim 9, wherein: the housing includes an inner cam supporting surface; and the control element is configured to move the cam ring along the inner cam supporting surface such that the thrust ring axis of rotation moves in parallel with the inner cam supporting surface while being offset from the rotor axis of rotation.
11. The hydraulic radial piston device according to claim 10, wherein the inner cam supporting surface of the housing is tilted to define a ramp surface on which the cam ring moves such that the thrust ring axis of rotation moves in parallel with the ramp surface while being offset from the rotor axis of rotation.
12. A hydraulic radial piston device comprising: a housing having a hydraulic fluid inlet and a hydraulic fluid outlet; a pintle shaft fixed within the housing, the pintle shaft having an outer circumferential surface defining a fluid inlet section, a fluid precompression section, a fluid outlet section, and a fluid decompression section, the pintle shaft including a pintle inlet defined in the fluid inlet section and a pintle outlet defined in the fluid outlet section, the pintle inlet being in fluid communication with the hydraulic fluid inlet, and the pintle outlet being in fluid communication with the hydraulic fluid outlet; a rotor mounted on the pintle shaft and configured to rotate relative to the pintle shaft about a rotor axis of rotation, the rotor axis of rotation extending through a length of the pintle shaft, the rotor defining a plurality of radially oriented cylinders and a plurality of rotor fluid ports, each of the plurality of rotor fluid ports being in fluid communication with at least one of the plurality of radially oriented cylinders and moving on the outer circumferential surface of the pintle shaft to pass the fluid inlet section, the fluid precompression section, the fluid outlet section, and the fluid decompression section as the rotor rotates relative to the pintle shaft about the rotor axis of rotation; a plurality of pistons received in the plurality of radially oriented cylinders, respectively; a thrust ring disposed about the rotor and having a thrust ring axis of rotation, the thrust ring being in contact with the plurality of pistons and configured to rotate about the thrust ring axis of rotation as the rotor rotates relative to the pintle shaft about the rotor axis of rotation; and a ring displacement driver operable to displace the thrust ring through a range of movement within the housing between a first position in which the radial piston device provides a minimum displacement of hydraulic fluid per each rotation of the rotor and a second position in which the radial piston device provides a maximum displacement of hydraulic fluid per each rotation of the rotor, wherein, when the each of the plurality of rotor fluid ports passes the fluid inlet section, each of the plurality of rotor fluid ports is in fluid communication with the pintle inlet at the fluid inlet section to draw hydraulic fluid into one or more cylinders associated with the rotor fluid port through the pintle inlet; wherein, when the each of the plurality of rotor fluid ports passes the fluid precompression section, each of the plurality of rotor fluid ports is closed to trap and compress the hydraulic fluid within the cylinders at the fluid precompression section; wherein, when the each of the plurality of rotor fluid ports passes the fluid outlet section, the each of the plurality of rotor fluid ports is in fluid communication with the pintle outlet at the fluid outlet section to discharge the hydraulic fluid from the cylinders through the pintle outlet; and wherein, when the each of the plurality of rotor fluid ports passes the fluid decompression section, the each of the plurality of rotor fluid ports is closed to decompress the cylinders at the fluid decompression section, wherein an eccentricity reference line defined through the rotor axis of rotation and the thrust ring axis of rotation rotates about the rotor axis of rotation as the thrust ring is moved through the range of movement such that the thrust ring axis of rotation remains in offset relation relative to the rotor axis of rotation to provide a consistent precompression stroke distance and a consistent decompression stroke distance of each of the plurality of pistons regardless of a position of the thrust ring in the range of movement of the thrust ring within the housing, thereby providing a smooth pressure transition in the each of the plurality of radially oriented cylinders, wherein adjustment of a position of the thrust ring along the range of movement adjusts a volume of hydraulic fluid displaced by the radial piston device for each rotation of the rotor by moving the thrust ring axis of rotation further from the rotor axis of rotation as the thrust ring is moved toward the second position so as to increase a stroke length of the pistons within the cylinders, and by moving the thrust ring axis of rotation closer to the rotor axis of rotation as the thrust ring is moved toward the first position so as to decrease a stroke length of the pistons within the cylinders.
13. The hydraulic radial piston device according to claim 12, wherein movement of the pistons within the cylinders define a stroke length curve corresponding to one full rotation of the rotor, and wherein movement of the thrust ring along the range of movement shifts the stroke length curve relative to the fluid inlet section, the fluid outlet section, the fluid precompression section, and the fluid decompression section of the pintle shaft.
14. The hydraulic radial piston device according to claim 12, wherein: the fluid inlet section and the fluid outlet section are arranged to be oppositely positioned about the rotor axis of rotation to define a first reference line extending through the fluid inlet section and the fluid outlet section and intersecting the rotor axis of rotation; the fluid precompression section and the fluid decompression section are arranged to be oppositely positioned about the rotor axis of rotation to define a second reference line extending through the precompression section and the decompression section and intersecting the rotor axis of rotation; and the first reference line is perpendicular to the second reference line.
15. The hydraulic radial piston device according to claim 14, further comprising an offset reference line extending through the rotor axis of rotation and the thrust ring axis of rotation, the offset reference line being aligned with the first reference line when the thrust ring is in the first position and with the second reference line when the thrust ring is in the second position.
16. The hydraulic radial piston device according to claim 15, wherein the ring displacement driver is configured to adjust a position of the thrust ring within the housing between the first and second positions such that the offset reference line pivots about the rotor axis of rotation as the thrust ring is moved through the range of movement, wherein a decompression value that occurs within the cylinders as the rotor fluid ports move across the decompression section remains constant as the thrust ring moves through the range of movement, and wherein a compression value that occurs within the cylinders as the rotor fluid ports move across the precompression section remains constant as the thrust ring moves through the range of movement.
17. The hydraulic radial piston device according to claim 12, wherein the ring displacement driver comprises a cam ring configured to at least partially receive and rotatably support the thrust ring, a control element operable to adjust a position of the cam ring within the housing.
18. The hydraulic radial piston device according to claim 17, wherein: the housing includes an inner cam supporting surface; and the control element is configured to move the cam ring along the inner cam supporting surface such that the thrust ring axis of rotation moves in parallel with the inner cam supporting surface while being offset from the rotor axis of rotation.
19. The hydraulic radial piston device according to claim 18, wherein the inner cam supporting surface of the housing is tilted to define a ramp surface on which the cam ring moves such that the thrust ring axis of rotation moves in parallel with the ramp surface while being offset from the rotor axis of rotation.
20. A hydraulic radial piston device comprising: a housing having a hydraulic fluid inlet and a hydraulic fluid outlet; a pintle shaft fixed within the housing, the pintle shaft defining a pintle inlet and a pintle outlet, the pintle inlet being in fluid communication with the hydraulic fluid inlet, and the pintle outlet being in fluid communication with the hydraulic fluid outlet; a rotor mounted on the pintle shaft and configured to rotate relative to the pintle shaft about a rotor axis of rotation, the rotor axis of rotation extending through a length of the pintle shaft, the rotor defining a plurality of radially oriented cylinders and a plurality of rotor fluid ports, each of the plurality of rotor fluid ports being in fluid communication with at least one of the plurality of radially oriented cylinders and being alternatively in fluid communication with either the pintle inlet or the pintle outlet as the rotor rotates relative to the pintle shaft about the rotor axis of rotation; a plurality of pistons received in the plurality of radially oriented cylinders, respectively; a thrust ring disposed about the rotor and having a thrust ring axis of rotation, the thrust ring being in contact with the plurality of pistons and configured to rotate about the thrust ring axis of rotation as the rotor rotates relative to the pintle shaft about the rotor axis of rotation; and a ring displacement driver configured to displace the thrust ring into different positions within the housing between a first position in which the radial piston device is in a minimum displacement operation and a second position in which the radial piston device is in a maximum displacement operation, to produce different flow rates of the hydraulic fluid, wherein, when the thrust ring is in a position other than the minimum displacement position, the ring displacement driver displaces the thrust ring to offset the thrust ring axis of rotation from the rotor axis of rotation such that each of the plurality of pistons radially reciprocates within the associated cylinder and repeatedly passes through a cycle of a fluid inlet stage, a compression stage, a fluid outlet stage, and a decompression stage as the rotor rotates relative to the pintle shaft about the rotor axis of rotation, wherein, in the fluid inlet stage, the associated piston extends within the associated cylinder to draw a hydraulic fluid from the pintle inlet into a chamber defined within the associated cylinder when the associated rotor fluid port is in fluid communication with the pintle inlet; in the compression stage, the associated piston retracts within the associated cylinder to compress the hydraulic fluid within the chamber as the associated rotor fluid port slides on an outer surface of the pintle shaft from the pintle inlet to the pintle outlet; in the fluid outlet stage, the associated piston continues to retract within the associated cylinder to discharge the hydraulic fluid from the chamber to the pintle outlet when the associated rotor fluid port is in fluid communication with the pintle outlet; and, in the decompression stage, the associated piston extends within the associated cylinder to decompress the hydraulic fluid as the associated rotor fluid port slides on the outer surface of the pintle shaft from the pintle outlet to the pintle inlet; wherein the ring displacement driver operates to maintain the thrust ring in offset relation from the pintle shaft such that each of an amount of precompression stoke performed by each of the plurality of pistons retracting in the precompression stage and an amount of decompression stroke performed by the each of the plurality of pistons extending in the decompression stage is maintained to be consistent regardless of a position of the thrust ring offset from the pintle shaft, thereby providing a smooth pressure transition in the each of the plurality of radially oriented cylinders.
21. The hydraulic radial piston device according to claim 20, wherein the thrust ring is arranged within the housing such that the thrust ring axis of rotation remains offset from the rotor axis of rotation as the thrust ring is adjusted between the first and second positions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(15) Various examples will be described in detail with reference to the drawings, wherein like reference numerals represent like parts and assemblies throughout the several views.
(16) In the present disclosure, radial piston devices are described generally. These devices may be used in both motor and pump applications, as required. Certain differences between motor and pump applications are described herein when appropriate, but additional differences and similarities would also be apparent to a person of skill in the art. Although the technology herein is described in the context of radial piston devices, the benefits of the technologies described may also be applicable to any device in which the pistons are oriented between an axial position and a radial position.
(17) Referring to
(18)
(19) In some examples, the radial piston device 100 includes a housing 102, a pintle shaft 104, a rotor 106, a plurality of pistons 108, a thrust ring 110, and a ring displacement mechanism 112.
(20) The radial piston device 100 may be used as a hydraulic pump or a hydraulic motor. When the radial piston device 100 operates as a pump, torque is input to a drive shaft that is coupled to the rotor 106 to rotate the rotor 106 around the pintle shaft 104.
(21) The housing 102 is configured to receive various parts of the device 100, including the pintle shaft 104, the rotor 106, the pistons 108, the thrust ring 110, and the ring displacement mechanism 112. The housing 102 includes a hydraulic fluid inlet through which hydraulic fluid is drawn into the housing 102 when the device 100 operates as a pump. The housing 102 further includes a hydraulic fluid outlet through which the hydraulic fluid is discharged from the housing 102 when the device 100 operates as a pump.
(22) The pintle shaft 104 is fixed within the housing 102 and extends along a pintle axis A.sub.P within the housing 102. The pintle axis A.sub.P extends through a length of the housing 102. The pintle shaft 104 defines a pintle inlet 120 and a pintle outlet 122. The pintle inlet 120 is in fluid communication with the hydraulic fluid inlet to draw hydraulic fluid therefrom, and the pintle outlet 122 is in fluid communication with the hydraulic fluid outlet to discharge the hydraulic fluid thereto. As described herein, the hydraulic fluid drawn from the hydraulic fluid inlet through the pintle inlet 120 is delivered into a chamber defined by a cylinder of the rotor 106 and a piston reciprocating within the cylinder during a fluid inlet stage, compressed during a precompression stage, discharged from the chamber to the hydraulic fluid outlet through the pintle outlet 122 during a fluid outlet stage, and decompressed during a decompression stage. In some examples, the pintle inlet 120 and the pintle outlet 122 are arranged oppositely on the pintle shaft 104 and aligned with the pintle axis A.sub.P. The pintle inlet 120 and the pintle outlet 122 can be spaced apart 180 degrees around the pintle shaft 104 to define a first reference line L1 extending through the pintle inlet 120 and the pintle outlet 122 and intersecting the pintle axis A.sub.P. For example, the center of the pintle inlet 120 is apart 180 degrees from the center of the pintle outlet 122 around the pintle shaft 104 such that the first reference line L1 intersecting the centers of the pintle inlet 120 and the pintle outlet 122 lies on the pintle axis A.sub.P.
(23) The rotor 106 defines a bore 126 that allows the rotor 106 to be mounted on the pintle shaft 104. The rotor 106 has a rotor axis of rotation A.sub.R that extends through a length of the pintle shaft 104 so as to be coaxial with the pintle axis A.sub.P. In some examples, the rotor 106 is coupled to a drive shaft that delivers torque to the rotor 106 so that the rotor 106 rotates on the pintle shaft 104 about the rotor axis of rotation A.sub.R. The rotor 106 defines a plurality of radial cylinders 128 configured to receive the plurality of pistons 108, respectively. Each piston 108 is configured to reciprocate within the associated radial cylinder 128 as the rotor 106 rotates on the pintle shaft 104 with the thrust ring 110 displaced, as described below. Each of the pistons 108 defines a chamber 132 within the associated cylinder 128 to draw hydraulic fluid through the pintle inlet 120 and discharge the hydraulic fluid through the pintle outlet 122. Accordingly, a volume of the chamber 132 varies as the piston 108 reciprocates within the cylinder 128. The rotor 106 defines a plurality of rotor fluid ports 134, each of which is arranged below each set of radial cylinder 128 and piston 108. Each of the rotor fluid ports 134 can be in fluid communication with each chamber 132 defined by each set of radial cylinder 128 and piston 108. Each of the rotor fluid ports 134 is alternatively in fluid communication with either the pintle inlet 120 of the pintle shaft 104 or the pintle outlet 122 of the pintle shaft 104, depending on a rotational position of the rotor 106 relative to the pintle shaft 104 about the rotor axis of rotation A.sub.R. In the example illustrations of
(24) The pistons 108 are received in the radial cylinders 128 defined in the rotor 106 and displaceable in the radial cylinders 128, respectively. Each piston 108 is configured to contact an inner surface of the thrust ring 110 at a head portion of the piston 108.
(25) The thrust ring 110 is radially supported by the housing 102 so as rotate within the housing 102. The thrust ring 110 is disposed around the rotor 106 and has a thrust ring axis of rotation A.sub.T. The thrust ring 110 (e.g., an inner surface thereof) is arranged and configured to contact with the plurality of pistons 108 (e.g., the head portions thereof) and rotate about the thrust ring axis of rotation A.sub.T as the rotor 106 rotates on the pintle shaft 104 about the rotor axis of rotation A.sub.R.
(26) The ring displacement mechanism 112 operates to move the thrust ring 110 through a range of movement within the housing 102 such that the thrust ring axis of rotation A.sub.T is offset from the rotor axis of rotation A.sub.R in operation. Depending on the displacement of the thrust ring 110 relative to the pintle shaft 104 and the rotor 106, different flow rates of hydraulic fluid can be produced per each rotation of the rotor 106, as described below.
(27) In some examples, the ring displacement mechanism 112 includes a cam ring 140, a bearing element 142, a control device 144, and an anti-slip element 146.
(28) The cam ring 140 is disposed radially around the thrust ring 110 and defines a space configured to at least partially receive and rotatably support the thrust ring 110. The thrust ring 110 can rotate about the thrust ring axis of rotation A.sub.T relative to the cam ring 140.
(29) The bearing element 142 can be disposed between the thrust ring 110 and the cam ring 140 to ensure the rotation of the thrust ring 110 relative to the cam ring 140. In some examples, the bearing element 142 is configured as a ring made of brass and interference-fitted (e.g., press-fitted) to the inner surface of the cam ring 140. In this configuration, the thrust ring 110 can slide on the inner surface of the bearing element 142 as it rotates about the thrust ring axis of rotation A.sub.T.
(30) The control device 144 operates to adjust a position of the cam ring 140 within the housing 102. In the illustrated example, the control device 144 can displace the cam ring 140 within the housing 102 such that the thrust ring axis of rotation A.sub.T is offset from the rotor axis of rotation A.sub.R. As illustrated in
(31) The anti-slip element 146 operates to prevent the cam ring 140 from slipping on the inner surface 150 of the housing 102 as the cam ring 140 rolls thereon by the operation of the control device 144. In some examples, the anti-slip element 146 is a pin configured to engage a groove 152 formed on the outer surface of the cam ring 140.
(32) It should be understood by those skilled in the art that the hydraulic radial piston device 100 can include additional or alternative components or parts. Further, the hydraulic radial piston device 100 can be configured in different manners from those described herein. In some examples, the hydraulic radial piston device 100 can include at least some of the features disclosed in the PCT Application No. PCT/US2013/050104, filed Jul. 11, 2013, and the PCT Application No. PCT/US2014/072766, filed Dec. 30, 2014, the entireties of which are incorporated hereby in reference.
(33) Referring to
(34) Referring to
(35) The ring displacement mechanism 112 can operate to gradually change the flow rate of the radial piston device 100 between the minimum displacement operation (
(36) Referring again to
(37) The design of the sections P1-P4 (including the pintle inlet 120 and the pintle outlet 122) can determine a timing at which each chamber 132 defined by each set of piston 108 and cylinder 128 is open or closed through the pintle inlet 120 or the pintle outlet 122 as the rotor 106 rotates when the device 100 is in operation. As described herein, the timing design of the radial piston device 100 in accordance with the present disclosure can provide a smooth pressure transition of each set of piston 108 and cylinder 128 around the pintle shaft 104.
(38) Referring to
(39)
(40) With continued reference to
(41) As the rotor 106 goes through the fluid inlet stage S1 (i.e., the set of piston 108 and cylinder 128 with the rotor fluid port 134 moves on the fluid inlet section P1 of the pintle shaft 104), the rotor fluid port 134 is in fluid communication with the pintle inlet 120 and the piston 108 gradually extends within the cylinder 128 to draw hydraulic fluid from the pintle inlet 120 into the gradually extending chamber 132.
(42) As the rotor 106 moves into the precompression stage S2 (i.e., the set of piston 108 and cylinder 128 with the rotor fluid port 134 moves on the precompression section P2 of the pintle shaft 104), the rotor fluid port 134 is closed by the outer surface of the pintle shaft 104 and the hydraulic fluid drawn into the chamber 132 is trapped therein. As illustrated, the piston 108 is fully extended (i.e., at bottom dead center (BDC) position) within the cylinder 128 to make the full volume of the chamber 132 as soon as the rotor fluid port 134 is closed to trap the hydraulic fluid therein at the precompression stage S2. Then, the piston 108 gradually retracts within the cylinder 128 to compress the trapped hydraulic fluid therewithin as the rotor 106 rotates during the precompression stage S2 until the rotor 106 enters the fluid outlet stage S3. The extent to which the trapped hydraulic fluid is compressed during the precompression stage S2 in the maximum displacement operation is denoted as a full flow precompression distance D.sub.P1.
(43) As the rotor 106 goes through the fluid outlet stage S3 (i.e., the set of piston 108 and cylinder 128 with the rotor fluid port 134 moves on the fluid outlet section P3 of the pintle shaft 104), the rotor fluid port 134 is in fluid communication with the pintle outlet 122 and the piston 108 gradually retracts within the cylinder 128 to discharge the hydraulic fluid from the gradually retracting chamber 132 through the pintle outlet 122.
(44) As the rotor 106 moves into the decompression stage S4 (i.e., the set of piston 108 and cylinder 128 with the rotor fluid port 134 moves on the decompression section P4 of the pintle shaft 104), the rotor fluid port 134 is closed by the outer surface of the pintle shaft 104 and the hydraulic fluid left within the chamber 132 is trapped therein. In some examples, there is no hydraulic fluid left within the chamber 132 during the decompression stage S4. As illustrated, the piston 108 is fully retracted (i.e., at top dead center (TDC) position) within the cylinder 128 to make the minimum volume of the chamber 132 as soon as the rotor fluid port 134 is closed to trap the remaining hydraulic fluid therein at the decompression stage S4. Then, the piston 108 gradually extends within the cylinder 128 to decompress the chamber 132 (and the trapped hydraulic fluid therewithin) as the rotor 106 rotates during the decompression stage S4 until the rotor 106 enters the fluid inlet stage S1. The extent to which the chamber 132 and the trapped hydraulic fluid therewithin (if any) are compressed during the decompression stage S4 in the maximum displacement operation is denoted as a full flow decompression distance D.sub.D1. After the decompression stage S4, the rotor 106 enters again the fluid inlet stage S1 and the four stages S1-S4 are repeated as the rotor 106 continues to rotate on the pintle shaft 104.
(45) Similarly to
(46) Such different compression and decompression distances for different fluid flow operations in a hydraulic piston device, as shown in
(47) Referring to
(48)
(49)
(50)
(51) Referring to
(52) The ring displacement mechanism 112 and the thrust ring 110 are disposed around the rotor 106 within the housing 102 to offset the thrust ring axis of rotation A.sub.T from the rotor axis of rotation A.sub.R such that each of the precompression distances and the decompression distances remain constant throughout different displacement operations. In some examples, the ring displacement mechanism 112 receiving the thrust ring 110 can be arranged and operated within the housing 102 to maintain the thrust ring 110 to be offset from the rotor 106 throughout the different displacement operations between the minimum displacement operation and the maximum displacement operation. For example, the ring displacement mechanism 112 moves the thrust ring 110 between a first position and a second position within the housing 102. When the thrust ring 110 is in the first position, the radial piston device 100 provides the minimum displacement of hydraulic fluid per each rotation of the rotor 106. When the thrust ring 110 is in the second position, the radial piston device 100 provides the maximum displacement of hydraulic fluid per each rotation of the rotor 106. Throughout a range of movement between the first and second position of the thrust ring 110, the thrust ring axis of rotation A.sub.T is offset from the rotor axis of rotation A.sub.R.
(53) In some examples (e.g.,
(54) In other examples (e.g.,
(55) The offset of the thrust ring axis of rotation A.sub.T from the rotor axis of rotation A.sub.R to define the offset reference line L3 throughout different displacement operations shifts the timing of each piston 108 to reach its bottom dead center (BDC) position while the associated rotor fluid port 134 is in fluid communication with the pintle inlet 120 (i.e., while the piston 108 is in the fluid inlet stage S1, as illustrated in
(56) Referring to
(57) Similarly to the device 100 as described in
(58) Further, the ring displacement mechanism 112 is disposed within the housing 102 such that the thrust ring axis of rotation A.sub.T remains offset from the rotor axis of rotation A.sub.R throughout different displacement operations (i.e., different flow rates) of the device 100. As described below, when the thrust ring 110 is in the first position for providing the minimum displacement of fluid, the offset reference line L3 extending through the thrust ring axis of rotation A.sub.T and the rotor axis of rotation A.sub.R is aligned with the first reference line L1. When the thrust ring 110 is in the second position to provide the maximum displacement of fluid, the offset reference line L3 can be positioned between the first reference line L1 and the second reference line L2. In particular, the ring displacement mechanism 112 can adjust a position of the thrust ring 110 within the housing 102 between the first and second positions such that the offset reference line L3 pivots about the rotor axis of rotation A.sub.R as the thrust ring 110 is moved through the range of movement. In this operation, a decompression value (e.g., decompression distances D.sub.D1, D.sub.D2 and D.sub.D3) that occurs within the cylinders 128 as the rotor fluid ports 134 move across the decompression section S4 remains constant as the thrust ring 110 moves through the range of movement, and a compression value (e.g., precompression distances D.sub.P1, D.sub.P2 and D.sub.P3) that occurs within the cylinders 128 as the rotor fluid ports 134 move across the precompression section S2 remains constant as the thrust ring 110 moves through the range of movement.
(59) As shown in
(60) As shown in
(61) The ring displacement mechanism 112 can operate to move the thrust ring 110 to different positions between the first and second positions to produce different amounts of displacement (i.e., flow rates of hydraulic fluid) while maintaining an offset between the thrust ring axis of rotation A.sub.T and the rotor axis of rotation A.sub.R. In particular, the ring displacement mechanism 112 operates to roll the thrust ring 110 on the inner surface 150 to pivot the offset reference line L3 about the rotor axis of rotation A.sub.R (and the pintle axis A.sub.P) between the first and second positions. In this configuration, as the thrust ring 110 rolls on the inner surface 150 of the housing 102, the thrust ring axis of rotation A.sub.T moves in parallel with the inner surface 150 of the housing 102 while being offset from the rotor axis of rotation A.sub.R.
(62) Referring to
(63) Similarly to the device 100 as illustrated in
(64) In this example, the inner surface 150 of the housing 102 is tilted to define a ramp surface 160 on which the cam ring 140 rolls. The ramp surface 160 is tilted, compared to the inner surface 150, to allow the cam ring 140 to roll between the first position (
(65) As shown in
(66) As shown in
(67) The ring displacement mechanism 112 can operate to move the thrust ring 110 to different positions between the first and second positions to produce different amounts of displacement (i.e., flow rates of hydraulic fluid) while maintaining an offset between the thrust ring axis of rotation A.sub.T and the rotor axis of rotation A.sub.R. As the thrust ring 110 moves between the first and second positions, the thrust ring axis of rotation A.sub.T can move in parallel with the ramp surface 160 of the housing 102 while being offset from the rotor axis of rotation A.sub.R.
(68) As described above, the offset between the rotor axis of rotation and the thrust ring axis of rotation defines an eccentricity reference line L4 (
(69) As the position of the thrust ring 110 is adjusted along the range of movement between the first and second positions, a volume of hydraulic fluid displaced by the radial piston device 100 per each rotation of the rotor 106 is adjusted between the minimum displacement operation and the maximum displacement operation. As shown in
(70) Accordingly, as shown in
(71) The various examples and teachings described above are provided by way of illustration only and should not be construed to limit the scope of the present disclosure. Those skilled in the art will readily recognize various modifications and changes that may be made without following the example examples and applications illustrated and described herein, and without departing from the true spirit and scope of the present disclosure.