Lighting circuit and vehicle lamp employing same
10383193 ยท 2019-08-13
Assignee
Inventors
Cpc classification
B60Q11/00
PERFORMING OPERATIONS; TRANSPORTING
H05B45/50
ELECTRICITY
H05B47/17
ELECTRICITY
H02M1/32
ELECTRICITY
H05B47/25
ELECTRICITY
B60C11/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60Q11/00
PERFORMING OPERATIONS; TRANSPORTING
H02M1/32
ELECTRICITY
Abstract
A lighting circuit utilizes a buck converter that supplies a drive current to a light source and is feedback-controlled so that the drive current comes close to a target current. An open-circuit detection circuit compares a potential difference between and input voltage and an output voltage of the buck converter with a threshold voltage.
Claims
1. A lighting circuit comprising: a buck converter which supplies a drive current to a light source and is feedback-controlled so that the drive current comes close to a target current; and an open-circuit detection circuit which compares a potential difference between an input voltage and an output voltage of the buck converter with a prescribed threshold voltage and which outputs an abnormality detection signal showing an open-circuit abnormality if the potential difference is lower than the prescribed threshold voltage.
2. The lighting circuit according to claim, wherein the open-circuit detection circuit comprises a positive-negative-positive (pnp) bipolar transistor whose emitter and base are connected to an input terminal and an output terminal of the buck converter, respectively.
3. The lighting circuit according to claim 2, wherein the open-circuit detection circuit further comprises a first resistor that is provided between a collector of the bipolar transistor and the ground.
4. The lighting circuit according to claim 1, wherein the open-circuit detection circuit comprises a p-channel field-effect transistor (FET) having a source and a gate that are connected to an input terminal and an output terminal of the buck converter, respectively.
5. The lighting circuit according to claim 4, wherein the open-circuit detection circuit further comprises: a clamp element provided between the gate and the source of the p-channel FET; and a second resistor provided between a drain of the p-channel FET and ground.
6. A vehicle lamp comprising: a light source; and the lighting circuit according to claim 1 which drives the light source.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
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(12)
(13)
DETAILED DESCRIPTION
(14) Preferred embodiments of the present invention will be hereinafter described with reference to the drawings. The same or equivalent components are given the same reference symbols in the drawings, and redundant descriptions therefor may be omitted as appropriate. The embodiments are just examples and should not be construed as restricting the present invention, and features to be described in the embodiments or combinations thereof are not necessarily essential to the present invention.
(15) In this specification, a state that component A is connected to component B includes not only a case that components A and B are connected to each other directly but also a case that they are connected to each other indirectly via another component that has substantially no influence on their electrical connection state or does not impair a function or effect to be attained by their connection.
(16) Likewise, a state that component C is provided between components A and B includes not only a case that components A and C or components B and C are connected to each other directly but also a case that they are connected to each other indirectly via another component that has substantially no influence on their electrical connection state or does not impair a function or effect to be attained by their connection.
(17) In this specification, a symbol that denotes an electrical signal such as a voltage signal or a current signal or a circuit element such as a resistor or a capacitor represents its voltage, current, resistance, capacitance or the like when necessary.
(18) Those skilled in the art would understand that replacement between a bipolar transistor, a MOSFET, and an IGBT (insulated gate bipolar transistor), replacement between a p-channel (or pnp) transistor and an n-channel (or npn) transistor, high-side/ground inversion of a power source are possible.
(19) (Embodiment 1)
(20)
(21) The lighting circuit 10 is supplied with a voltage V.sub.BAT from a battery 4 via a switch 6. The buck converter 20 lowers an input voltage V.sub.IN that corresponds to the battery voltage V.sub.BAT and supplies a resulting output voltage V.sub.OUT to a light source 2. The buck converter 20 is feedback-controlled by a converter controller 22 so that a drive current I.sub.DRV flowing through the light source 2 comes close to a target value I.sub.REF that governs a target light quantity of the light source 2.
(22) The buck converter 20 includes an input capacitor C1, an output capacitor C2, a switching transistor M1, a rectification diode D1, and an inductor L1. The controller 22 generates a pulse signal S.sub.PWM whose duty ratio is varied so that the drive current I.sub.DRV comes close to the target value I.sub.REF, and controls the switching transistor M1 using the pulse signal S.sub.PWM. There are no particular limitations on the control method of the controller 22; it may be either a hysteresis control (bang-bang control) or a feedback control using an error amplifier.
(23) The open-circuit detection circuit 40 compares, with a prescribed threshold voltage V.sub.TH, a potential difference V between the input voltage V.sub.IN and the output voltage V.sub.OUT of the buck converter 20. If V>V.sub.TH, the open-circuit detection circuit 40 judges that the lighting circuit 10 is normal and outputs an abnormality detection signal S1 having a first level (e.g., high level). If V<V.sub.TH, the open-circuit detection circuit 40 judges that an open-circuit abnormality has occurred and outputs an abnormality detection signal S1 having a second level (e.g., low level).
(24) The basic configuration of the lighting circuit 10 has been described above. Next, a description will be made of how it operates.
(25) If an open-circuit abnormality occurs at time t0, the drive current I.sub.DRV is shut off and becomes equal to 0 A. The controller 22 increases the duty ratio of the pulse signal S.sub.PWM to make the drive current I.sub.DRV come closer to the target value I.sub.REF. In response, the output voltage V.sub.OUT increases and soon becomes equal to the input voltage V.sub.IN. The open-circuit detection circuit 40, which monitors the potential difference V (=V.sub.INV.sub.OUT), turns the abnormality detection signal S1 to the low level when a relationship V <V.sub.TH is established at time t1.
(26) How the lighting circuit 10 operates has been described above. The lighting circuit 10 can detect an open-circuit abnormality on the basis of the input-output potential difference V of the buck converter 20.
(27) An open-circuit abnormality can be detected properly even in a case that the lighting circuit 10 is used in a vehicle lamp 1 having a laser diode as the light source 2 and the lighting circuit 10 is set to a low-luminance mode in which the drive current I.sub.DRV is set faint. An open-circuit abnormality can also be detected properly even in a case that the lighting circuit 10 is used in a vehicle lamp 1 in which the light source 2 includes a series connection of LEDs and a turning-on/off control therefor is performed by bypass switches, in spite of a dynamic variation of the output voltage V.sub.OUT.
(28) The present invention should be grasped on the basis of the circuit diagram of FIG. 2 that includes the blocks, and encompasses various devices and circuits that are derived from the above description. Thus, the present invention should not be construed as being restricted to any particular configuration. More specific configurations will be described below to help understand the essence and the circuit operation of the present invention and to clarify them rather than narrow the scope of the present invention.
(29)
(30) The input-output potential difference V of the buck converter 20 is input between the base and the emitter of the bipolar transistor 42. When the vehicle lamp 1a is normal, since the potential difference V is sufficiently large, the bipolar transistor 42 is turned on and the abnormality detection signal S1 is at a high level (V.sub.IN). If an open-circuit abnormality has occurred, the input-output potential difference V becomes smaller than the base-emitter threshold voltage (0.6 to 0.7 V) of the bipolar transistor 42, as a result of which the bipolar transistor 42 is turned off and the abnormality detection signal S1 comes to have a low level. That is, the turning-on and off of the bipolar transistor 42 correspond to non-detection and detection of an abnormality, respectively. As such, the vehicle lamp 1a shown in
(31) An open-circuit detection circuit 40b shown in
(32) The input-output potential difference V of the buck converter 20 is input between the gate and the source of the FET 44. When the vehicle lamp 1b is normal, since the potential difference V is sufficiently large, the FET 44 is turned on and the abnormality detection signal S1 is at a high level (V.sub.IN). If an open-circuit abnormality has occurred, the input-output potential difference V becomes smaller than the threshold voltage V.sub.GS(TH) (e.g., 1.5 V) of the FET 44, as a result of which the FET 44 is turned off and the abnormality detection signal S1 comes to have a low level. That is, the turning-on and off of the FET 44 correspond to non-detection and detection of an abnormality, respectively. As such, the vehicle lamp 1b shown in
(33)
(34)
(35) Because of the use of the voltage comparator 48, the vehicle lamp 1c enables accurate voltage comparison at the sacrifice of cost increase. If a comparator circuit including plural voltage comparators is used and an extra voltage comparator remains, no cost increase occurs.
(36) (Embodiment 2)
(37)
(38) The lighting circuit 10d is different from the lighting circuit 10 shown in
(39) For example, the protection circuit 60 may detect a recovery from an open-circuit state to a normal state on the basis of an output voltage V.sub.OUT of the buck converter 20d. After a lapse of the suspension time 1, the protection circuit 60 may increase the switching duty ratio of the buck converter 20d slowly from zero (soft start).
(40) The basic configuration of the lighting circuit 10d has been described above. Next, a description will be made of how it operates.
(41) At time t1, the connector 12 is engaged properly again and restores a contact state (normal state). As a result, an excess part of the charge stored in the output capacitor C2 is supplied to the light source 2 via the output inductor L2. Since the output inductor L2 constitutes an LC resonation circuit 14 together with the output capacitor C2, a limited resonance current I.sub.RES flows into the light source 2 and hence an overcurrent is prevented. Pay attention to the fact that absent the output inductor L2 a lamp current I.sub.LAMP flowing through the light source 2 would increase without being restricted as indicated by a chain line in
(42) The lamp current I.sub.LAMP is the sum of a drive current I.sub.DRV that is generated by the buck converter 20d by a feedback control and a resonance current I.sub.RES that flows through the resonation circuit 14. Since the resonance current I.sub.RES flows through the loop formed by the output capacitor C2 and the output inductor L2, a current detection signal V.sub.IS that is supplied to the controller 22 does not include the resonance current I.sub.RES. Therefore, if the protection circuit 60 restarted a switching operation of the buck converter 20d immediately after the recovery from the open-circuit state to the normal state (i.e., the suspension time 1 were omitted), a resonance current I.sub.RES would be superimposed on a drive current I.sub.DRV generated by the feedback control and a lamp current I.sub.LAMP could flow through the light source 2 in the form of an overcurrent.
(43) In contrast, in the embodiment, at the time of a recovery from an open-circuit state to a normal state, the protection circuit 60 restarts a switching operation of the buck converter 20d after a lapse of the suspension time 1. The suspension time 1 may be determined taking into consideration a relaxation time that it takes for the resonance current I.sub.RES to become sufficiently small. With this measure, a drive current I.sub.DRV occurs after the resonance current I.sub.RES of the resonance circuit 14 has become small, whereby an overcurrent can be prevented.
(44) If a soft start control were not performed when a switching operation is restarted after a lapse of the suspension time 1, an overcurrent might occur due to the resonance of the inductor L1, the output capacitor C2, and the output inductor L2. In contrast, in the embodiment, such an overcurrent can be prevented by increasing the output current I.sub.DRV of the buck converter 20d slowly by a soft start.
(45) Next, the configuration of a specific version of the lighting circuit 10d shown in
(46) As shown in
(47) For example, the protection circuit 60 may include a first differentiation circuit 62 or a lowpass filter. For example, the absolute value of an output signal V.sub.A of the first differentiation circuit 62 increases as the downward slope of the output voltage V.sub.OUT becomes steeper. The output signal V.sub.A then returns to 0 V with the gradient that varies according to a time constant TC1 of the first differentiation circuit 62. The above-mentioned suspension time 1 is determined by the time constant TC1.
(48) A target current controller 64 adjusts the reference voltage V.sub.REF which governs the target value I.sub.REF of the drive current I.sub.DRV, according to the output signal V.sub.A of the first differentiation circuit 62. More specifically, the target current controller 64 sets the reference voltage V.sub.REF at a normal value V.sub.NORM if the absolute value of the output signal V.sub.A of the first differentiation circuit 62 is lower than a prescribed threshold value V.sub.B. In a state that the absolute value of the output signal V.sub.A of the first differentiation circuit 62 is higher than the threshold value V.sub.B, the target current controller 64 sets the reference voltage V.sub.REF at 0 V (and hence the target current I.sub.REF at 0 A), whereby the switching operation of the buck converter 20d is suspended.
(49) If the absolute value of the output signal V.sub.A of the first differentiation circuit 62 becomes lower than the threshold value V.sub.B, the target current controller 64 increases the reference voltage V.sub.REF (target current I.sub.REF) toward the normal value V.sub.NORM slowly. This makes it possible to perform a soft start after a lapse of the suspension time 1.
(50)
(51) Then the absolute value of the voltage V.sub.A decreases according to the time constant TC1 of the first differentiation circuit 62 and becomes lower than the threshold value V.sub.B at time t2. In response, the target current controller 64 increases the reference voltage V.sub.REF slowly. With the above operation, a delay time from time t1 to time t2 serves as a suspension time 1.
(52)
(53) The target current controller 64 mainly includes a capacitor C22, a charging resistor R22, and a discharge switch Q12. One end of the capacitor C22 is grounded. The charging resistor R22 serves to apply, to the capacitor C22, a voltage V.sub.CNT which determines the normal value V.sub.NORM of the reference voltage V.sub.REF. When the discharge switch Q12 is off, the voltage V.sub.C22 across the capacitor C22 is equal to the voltage V.sub.CNT.
(54) The voltage V.sub.C22 across the capacitor C22 is applied to a voltage division circuit, which is composed of resistors R23 and R24, via a buffer 66, whereby a reference voltage V.sub.REF is generated.
(55) An output signal V.sub.A of the first differentiation circuit 62 is input to the base of the discharge switch Q12 which is an npn bipolar transistor. If the base voltage V.sub.A of the transistor Q11 of the first differentiation circuit 62 becomes lower than its transistor on/off threshold value (above-mentioned threshold voltage) V.sub.B and the output signal V.sub.A of the first differentiation circuit 62 thereby exceeds the base-emitter threshold value V.sub.BE of the discharge switch Q12, the discharge switch Q12 is turned on, whereby the voltage V.sub.C22) across the capacitor C22, and hence the reference voltage V.sub.REF, becomes equal to 0 V. The discharge switch Q12 not only is a voltage comparing means but also has a function of resetting the reference voltage V.sub.REF to 0 V.
(56) If the base voltage V.sub.A of the transistor Q11 exceeds the threshold value V.sub.B, the transistor Q11 is turned off and the discharge switch Q12 is also turned off, whereby the capacitor C22 is charged via the resistor R22. During that course, the voltage V.sub.C22 across the capacitor C22 increases with the CR time constant TC1. This realizes the above-mentioned soft start. Since the transistor Q11 is a pnp bipolar transistor and receives an input voltage V.sub.IN at its emitter, it operates with the input voltage V.sub.IN as a reference. Therefore, attention should be paid to the fact that the transistor Q11 is turned on when the voltage V.sub.A becomes lower than the threshold value V.sub.B and turned off when the voltage V.sub.A becomes higher than the threshold value V.sub.B.
(57) Where the buffer 66 has a long response delay time, a transistor Q13 is added. When the signal V.sub.A exceeds the threshold voltage V.sub.BE (=V.sub.B) of the transistor Q13, the transistor Q13 is turned on and pulls down a reference voltage V.sub.REF occurring at the connection node of the voltage division circuit which is composed of the resistors R23 and R24 to 0 V directly. Where the buffer 66 operates at high speed, the transistor Q13 and the resistors R23 and R24 can be omitted.
(58) (Modifications of Embodiment 2)
(59) (Modification 2.1)
(60) Although the technique for preventing an overcurrent at the time of a recovery from an open-circuit state to a normal state has been described above, this technique can also be used for preventing an overcurrent at the time of a recovery from a short-circuit state to a normal state. This can be done in a way that the protection circuit 60 suspends a switching operation of the buck converter 20d for a suspension time 2 upon detecting a recovery from a short-circuit state to a normal state at the output terminal of the protection circuit 60. The suspension time 2 may either the same as or different from the suspension time 1.
(61)
(62) The protection circuit 60 may include a second differentiation circuit 62s (e.g., one shown in
(63) (Modification 2.2)
(64) A protection circuit can be configured so as to accommodate both of a recovery from an open-circuit state and a recovery from a short-circuit state. For example, two systems of protection circuits 60 may be provided for a recovery from an open-circuit state and a recovery from a short-circuit state. Alternatively, a configuration shown in
(65)
(66) The output signals V.sub.C1 and V.sub.C2 of the second differentiation circuit 62s increase as the upward slope of the output voltage V.sub.OUT becomes steeper. The output signals V.sub.C1 and V.sub.C2 then return to 0 V with the gradients that vary according to the time constant TC2 of the second differentiation circuit 62s. The suspension time 2 of a recovery from a short-circuit state is determined by the time constant TC2.
(67) The protection circuit 60e of
(68) (Use)
(69) Finally, a description will be made of how the vehicle lamps 1 and 1d are used.
(70) Although the present invention has been described above in the form of the embodiments using the specific terms, the embodiments just indicate the principle and applications of the present invention and various modifications and changes in the arrangement of components are possible for the embodiments without departing from the concept of the present invention as described in the claims.