Silver bonding wire for semiconductor device containing indium, gallium, and/or cadmium
10381320 · 2019-08-13
Assignee
Inventors
Cpc classification
H01L2224/43848
ELECTRICITY
H01L2924/20751
ELECTRICITY
H01L2924/00015
ELECTRICITY
H01L2224/48471
ELECTRICITY
H01L2924/20109
ELECTRICITY
H01L2924/20107
ELECTRICITY
H01L2924/20752
ELECTRICITY
H01L2924/20106
ELECTRICITY
H01L2224/45117
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2924/20752
ELECTRICITY
H01L2224/48471
ELECTRICITY
H01L2224/45138
ELECTRICITY
H01L2924/20106
ELECTRICITY
H01L2924/20108
ELECTRICITY
H01L2924/20111
ELECTRICITY
H01L2924/20108
ELECTRICITY
H01L2224/43848
ELECTRICITY
H01L2924/00015
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2924/20751
ELECTRICITY
H01L2924/00011
ELECTRICITY
H01L2924/20109
ELECTRICITY
H01L2924/20111
ELECTRICITY
H01L2224/45163
ELECTRICITY
H01L2224/48463
ELECTRICITY
H01L2924/2011
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2924/00011
ELECTRICITY
H01L2924/20107
ELECTRICITY
H01L2224/45101
ELECTRICITY
H01L2924/2011
ELECTRICITY
International classification
Abstract
The present invention provides a bonding wire which can satisfy bonding reliability, spring performance, and chip damage performance required in high-density packaging. A bonding wire contains one or more of In, Ga, and Cd for a total of 0.05 to 5 at %, and a balance being made up of Ag and incidental impurities.
Claims
1. A bonding wire for a semiconductor device containing one or more of In, Ga, and Cd for a total of 0.05 to 5 at %, and a balance being made up of Ag and incidental impurities, wherein the bonding wire contains no more than 5 at % of Au.
2. The bonding wire for a semiconductor device according to claim 1, further containing one or more of Ni, Cu, Rh, Pd, and Pt for a total of 0.01 to 5 at %.
3. The bonding wire for a semiconductor device according to claim 2, further containing one or more of Be, B, P, Ca, Y, La, and Ce for a total of 10 to 300 at ppm.
4. The bonding wire for a semiconductor device according to claim 2, wherein a total atomic percentage of In, Ga, and Cd in a layer extending in a depth direction of 0 to 10 nm from a wire surface is equal to or larger than twice the same in a layer extending in the depth direction of 20 to 30 nm from the wire surface.
5. The bonding wire for a semiconductor device according to claim 2, wherein an average grain size in a section in a direction perpendicular to a wire axis is 0.2 to 3.5 m.
6. The bonding wire for a semiconductor device according to claim 2, wherein in measurement results obtained by measuring crystal directions in a section of the bonding wire, the section containing a wire axis and being parallel to the wire axis, the ratio of a crystal direction <100> having an angular difference of 15 degrees or less from a longitudinal direction of the bonding wire is between 30% and 100%, both inclusive, in terms of an area percentage.
7. The bonding wire for a semiconductor device according to claim 2, wherein an average total atomic percentage of at least one or more elements selected from the group consisting of In, Ga, and Cd relative to a total of metallic elements in a layer extending in a depth direction of 0 to 1 nm from a wire surface is equal to or larger than 1.2 times the average total atomic percentage in a layer extending in a depth direction of 1 to 10 nm from the wire surface.
8. The bonding wire for a semiconductor device according to claim 1, further containing one or more of Be, B, P, Ca, Y, La, and Ce for a total of 10 to 300 at ppm.
9. The bonding wire for a semiconductor device according to claim 8, wherein a total atomic percentage of In, Ga, and Cd in a layer extending in a depth direction of 0 to 10 nm from a wire surface is equal to or larger than twice the same in a layer extending in the depth direction of 20 to 30 nm from the wire surface.
10. The bonding wire for a semiconductor device according to claim 8, wherein an average grain size in a section in a direction perpendicular to a wire axis is 0.2 to 3.5 m.
11. The bonding wire for a semiconductor device according to claim 8, wherein in measurement results obtained by measuring crystal directions in a section of the bonding wire, the section containing a wire axis and being parallel to the wire axis, the ratio of a crystal direction <100> having an angular difference of 15 degrees or less from a longitudinal direction of the bonding wire is between 30% and 100%, both inclusive, in terms of an area percentage.
12. The bonding wire for a semiconductor device according to claim 8, wherein an average total atomic percentage of at least one or more elements selected from the group consisting of In, Ga, and Cd relative to a total of metallic elements in a layer extending in a depth direction of 0 to 1 nm from a wire surface is equal to or larger than 1.2 times the average total atomic percentage in a layer extending in a depth direction of 1 to 10 nm from the wire surface.
13. The bonding wire for a semiconductor device according to claim 1, wherein a total atomic percentage of In, Ga, and Cd in a layer extending in a depth direction of 0 to 10 nm from a wire surface is equal to or larger than twice the same in a layer extending in depth direction of 20 to 30 nm from the wire surface.
14. The bonding wire for a semiconductor device according to claim 1, wherein an average grain size in a section in a direction perpendicular to a wire axis is 0.2 to 3.5 m.
15. The bonding wire for a semiconductor device according to claim 1, wherein in measurement results obtained by measuring crystal directions in a section of the bonding wire, the section containing a wire axis and being parallel to the wire axis, the ratio of a crystal direction <100> having an angular difference of 15 degrees or less from a longitudinal direction of the bonding wire is between 30% and 100%, both inclusive, in terms of an area percentage.
16. The bonding wire for a semiconductor device according to claim 1, wherein an average total atomic percentage of at least one or more elements selected from the group consisting of In, Ga, and Cd relative to a total of metallic elements in a layer extending in a depth direction of 0 to 1 nm from a wire surface is equal to or larger than 1.2 times the average total atomic percentage in a layer extending in a depth direction of 1 to 10 nm from the wire surface.
17. The bonding wire for a semiconductor device according to claim 1, wherein the bonding wire does not contain Au.
18. A bonding wire for a semiconductor device containing one or more of In, Ga, and Cd for a total of 0.05 to 5 at %, and a balance consisting essentially of Ag and incidental impurities.
Description
DESCRIPTION OF EMBODIMENTS
(1) By containing one or more of In, Ga, and Cd for a total of 0.05 to 5 at %, with the balance being made up of Ag and incidental impurities, the bonding wire for a semiconductor device according to the present invention can improve bonding reliability required in high-density packaging and prevent spring failure.
(2) Effectiveness of the bonding wire according to the present embodiment in improving bonding reliability will be described. When a wire with a wire diameter of 15 to 25 m is used, in the case of normal bonding, the bonding is carried out by forming a ball whose ball diameter is 1.7 to 2.0 times the wire diameter. In high-density packaging applications, smaller than usual balls with a diameter 1.5 to 1.6 times the wire diameter are often formed and bonded to respond to narrower pitches. When small ball bonding was done using a conventional Ag bonding wire and high temperature high humidity testing was conducted under conditions of 130 C. temperature and 85% relative humidity, the life of ball bonds was less than 150 hours. When the bonding wire according to the present embodiment was used, an excellent ball bond life of 300 hours or more was achieved. Thus, the bonding wire according to the present embodiment meets requirements of high-density packaging and can be used in high-density packaging. Regarding a bonding condition for ball-bonding semiconductor elements of fragile low-k materials, to mitigate damage to the semiconductor elements, it is necessary to weaken ultrasound compared to a usual condition. When this bonding condition was used, with the conventional Ag bonding wire, it was difficult to obtain sufficient bonding areas and the life of ball bonds was less than 100 hours. On the other hand, when the bonding wire according to the present embodiment was used, a ball bond life of 300 hours or more was achieved, verifying that excellent bonding reliability was able to be achieved. It is considered that this is because In, Ga, and Cd contained in the bonding wire according to the present embodiment inhibited the growth of AgAl intermetallic compound which could cause corrosion on the bonding interfaces of ball bonds.
(3) Next, effectiveness of the bonding wire according to the present embodiment in inhibiting spring failures will be described. When reverse bonding was carried out on a device having a structure in which plural semiconductor elements were stacked, using a wire with a wire diameter of 15 to 25 m, spring failures occurred with the conventional Ag bonding wire. In contrast, the bonding wire according to the present embodiment was able to inhibit spring failures. The effect of the bonding wire according to the present embodiment in inhibiting spring failures was confirmed even with a cutting-edge high-density package. It is considered that the effect of improving spring performance was attributable to improvement in the yield strength of the bonding wire.
(4) Thus, it was shown that the bonding wire according to the present embodiment realizes performance required in high-density packaging and cost reduction at the same time, allowing itself to substitute for an Au bonding wire.
(5) A bonding wire containing one or more of In, Ga, and Cd for a total of exceeding 5 at % is not suitable for practical use because the breaking elongation of the bonding wire decreases, creating a defective condition in which the bonding wire is broken during wedge bonding. That is, to satisfy overall performance required of the bonding wire while improving bonding reliability and preventing spring failures, it is effective that one or more of In, Ga, and Cd contained in the bonding wire are 0.05 to 5 at % in total. Preferably the concentration is 0.1 to 2 at % because then the bonding wire can achieve a life of 500 hours in HAST. This is because if the hardness of the balls is kept within an appropriate range, intermetallic compound is formed uniformly on the ball bonding interfaces, making it possible to mitigate stress concentration due to irregularities which can decrease the life of bonding. Furthermore, more preferably the concentration is 0.5 to 1 at % because then the bonding wire can achieve a life of 1000 hours in HAST. This is because if the hardness of the wire portions is kept within an appropriate range, a shape called a tail is stabilized during wedge bonding, making it possible to reduce shape and size variations when balls are formed and thereby reduce variations in bonding reliability.
(6) An ICP emission spectrophotometer or the like can be used for concentration analysis of elements contained in the bonding wire. If elements such as oxygen and carbon are adsorbed on a surface of the bonding wire, a layer of 2 nm may be removed from the surface by sputtering or the like before taking concentration measurements for analysis. As another method, a method which uses acid wash is also useful. Similar methods are available for use in the concentration analysis of Ni, Cu, Rh, Pd, Pt, and Au or Be, B, P, Ca, Y, La, and Ce described later.
(7) The service life of the bonding wire having the above features can be improved if the bonding wire further contains one or more of Ni, Cu, Rh, Pd, Pt, and Au for a total of 0.01 to 5 at %.
(8) If the bonding wire contains In, Ga, Cd, and elements having a strong combining power therewith are further added in combination, this is effective against time degradation.
(9) Surfaces of conventional bonding wires adsorb sulfur atoms with the passage of time, sometimes resulting in deterioration of performance including ball forming property. To inhibit adsorption of sulfur atoms by the bonding wire surface, a technique which reduces the activity of the bonding wire surface is useful. For example, the Ag atoms on the bonding wire surface can be substituted with an element having a lower adsorption ability for sulfur than Ag. Since In, Ga, and Cd exist on the surfaces of the bonding wires, it is considered that sulfur resistance can be improved more effectively by adding an element having strong combining power for these elements.
(10) After conducting active studies, the present inventors have found that if one or more of Ni, Cu, Rh, Pd, Pt, and Au are contained for a total of 0.01 to 5 at %, the bonding wire according to the present embodiment can improve sulfur resistance as well as the service life of the bonding wire. When the concentration is less than 0.01 at %, the above effect cannot be expected. When the concentration exceeds 5 at %, heat input to wire surfaces resulting from arc discharges becomes unstable, making balls with high sphericity unavailable and thereby making the bonding wire unsuitable for practical use.
(11) Preferably the concentration is 0.5 to 3 at %, which will provide a higher effect. This is because variations in heat input from arc discharges can be reduced further.
(12) If one or more of Be, B, P, Ca, Y, La, and Ce are further contained for a total of 10 to 300 at ppm, the bonding wire according to the present embodiment can correct collapsed shape during ball bonding.
(13) The conventional Ag bonding wire, which preferentially deforms balls in an application direction of ultrasound during ball bonding, may sometimes contact an adjacent electrode, causing a short circuit. Therefore, it is necessary to reduce anisotropy of ball deformation and maintain collapsed shape close to a perfect circle during ball bonding. The anisotropy of ball deformation tends to increase with increases in grain size, and thus a technique which refines crystal grains of ball portions is useful.
(14) After conducting active studies, the present inventors have found that if one or more of Be, B, P, Ca, Y, La, and Ce are contained for a total of 10 to 300 at ppm, the bonding wire according to the present embodiment can refine ball grains and correct collapsed shape during ball bonding. When the concentration is less than 10 at ppm, the above effect cannot be expected. When the concentration exceeds 300 at ppm, the breaking elongation of the bonding wire decreases, and the bonding wire is broken during wedge bonding, making the bonding wire unsuitable for practical use. Preferably, the concentration is 20 to 200 at ppm, which will provide a higher effect. This is because this concentration range can reduce an imbalance of elements in balls, causing the elements to get distributed more uniformly.
(15) The bonding wire according to the present embodiment can improve wedge bondability if a total atomic percent concentration of In, Ga, and Cd in a bonding wire surface portion is equal to or larger than twice the total atomic percent concentration in a bonding wire inner portion.
(16) For concentration analysis of a bonding wire in a depth direction from the surface, an Auger electron spectroscope can be used. First, concentration measurements are taken by shaving the surface of the bonding wire by sputtering or the like and concentration profiles in the depth direction are acquired. The elements whose concentration profiles are acquired are Ag, In, Ga, Cd, and O. Along the depth direction from the wire surface, a layer extending from a depth of 0 to 10 nm and a layer extending from a depth of 20 to 30 nm are separated out, an average concentration in each layer is found, and the concentration of each element in each layer is determined.
(17) With wedge bonding, in which bonding wire is deformed to secure a bonding area, the softer the surface portion of the bonding wire, the easier it is to secure the bonding area, providing a higher bonding strength. Thus, a technique is useful which concentrates elements softer than Ag in the surface portion of the bonding wire rather than in inner part of the bonding wire. The inner part of the bonding wire is defined to be a layer extending in the depth direction of 20 to 30 nm from the wire surface while the surface portion of the bonding wire is defined to be a layer extending in the depth direction of 0 to 10 nm from the wire surface.
(18) After conducting active studies, the present inventors have found that when the total atomic percentage of In, Ga, and Cd in the bonding wire surface portion is equal to or larger than twice the total atomic percentage in a bonding wire inner portion, a high bonding strength is obtained in a wedge bond. That is, if X.sub.0-10 nm denotes an average concentration of at least one or more elements selected from the group consisting of In, Ga, and Cd relative to the total of metallic elements in the layer extending in the depth direction of 0 to 10 nm from the wire surface and X.sub.20-30 nm denotes the average concentration in the layer extending in the depth direction of 20 to 30 nm, the bonding wire provides a high bonding strength in the wedge bond when X.sub.0-10 nm/X.sub.20-30 nm2 holds. If X.sub.0-10 nm/X.sub.20-30 nm<2, the above effect cannot be expected.
(19) If an average grain size in a section perpendicular to a wire axis is 0.2 to 3.5 m, the bonding wire according to the present embodiment can improve feedability of the wire. The wire axis here is an axis passing through a center of the bonding wire and parallel to a longitudinal direction.
(20) Available methods for exposing the wire section include, for example, mechanical polishing and an ion etching process. As a method for determining the average grain size, for example, electron backscattered diffraction (EBSD) can be used. The EBSD method can determine a grain boundary by finding a crystal misorientation between adjacent measuring points. A grain boundary with a misorientation of 15 degrees or more was defined as a high angle grain boundary and a region surrounded by a high angle grain boundary was defined as one crystal grain. The grain size was calculated as a diameter, assuming that the area calculated using dedicated analysis software belonged to a circle.
(21) When the bonding wire is used for bonding, the bonding wire wound around a cylindrical jig called a spool is fed bit by bit. During feeding, because the bonding wire is tensioned in a direction parallel to the wire axis, there is fear that the bonding wire may get deformed, resulting in a reduced wire diameter. To prevent this phenomenon, it is necessary to control strength against shearing stress acting in a direction perpendicular to the wire axis. As a method for controlling the strength against the shearing stress, it is useful to reduce the grain size in a section perpendicular to the wire axis.
(22) After conducting active studies, the present inventors have found that high feeding performance can be obtained if the average grain size in a section perpendicular to the wire axis of the bonding wire is 0.2 to 3.5 m. More preferably, the average grain size is 0.4 to 3.0 m, which will provide a higher effect. When the average grain size exceeds 3.5 m, the above effect is not available because the wire is locally deformed by tensile stress. When the average grain size is less than 0.2 m, the bonding wire is hardened more than necessary, intensifying wear in a contact with the capillary, and thus is unsuitable for practical use.
(23) In measurement results obtained by measuring crystal directions in a section of the bonding wire, if an abundance ratio of a crystal direction <100> having an angular difference of 15 degrees or less from the longitudinal direction of the bonding wire is between 30% and 100% (both inclusive) in terms of an area percentage, the bonding wire according to the present embodiment can further improve the wedge bondability.
(24) Regarding wedge bondability, by increasing the abundance ratio of the crystal direction <100> having an angular difference of 15 degrees or less from the longitudinal direction of the bonding wire in a section of the bonding wire, deformation of the bond can be enhanced, making it possible to obtain high bonding strength. To obtain the above effect, it is effective that the area of the region having the crystal direction <100> with an angular difference of 15 degrees or less from the longitudinal direction of the wire occupies 30% or more of the total area of the measurement region of crystal direction. When the abundance ratio is less than 30%, the deformation of the bond becomes insufficient, making it impossible to obtain a high bonding strength in the wedge bond.
(25) Available methods for exposing a section of the bonding wire include mechanical polishing and an ion etching process. The crystal directions in the section of the bonding wire can be determined using the EBSD method. The abundance ratio of the crystal direction <100> with an angular difference of 15 degrees or less from the longitudinal direction of the bonding wire can be found by calculating the ratio of the area occupied by the region having the crystal direction <100> to the area of the measurement region of crystal directions determined by EBSD or the like. The measurement region is a section which contains the wire axis and is parallel to the wire axis, measuring 100 m or less in the longitudinal direction of the wire and extending the entire width of the wire (length substantially equal to the wire diameter).
(26) After conducting active studies, the present inventors have found that if an average total atomic percentage of at least one or more elements selected from the group consisting of In, Ga, and Cd relative to the total of metallic elements in a layer extending in the depth direction of 0 to 1 nm from the outermost surface of the bonding wire according to the present embodiment is kept equal to or larger than 1.2 times the average total atomic percentage in a layer extending in the depth direction of 1 to 10 nm from the outermost surface of the bonding wire, the service life of the capillary can be improved.
(27) There is a problem in that inner part of the capillary is worn by friction with the bonding wire during feeding of the wire. To deal with the above problem, if the strength of the outermost surface of the bonding wire is reduced by controlling the composition of the outermost surface of the bonding wire to reduce the friction between the capillary and the bonding wire, the service life of the capillary can be improved. That is, if X.sub.0-1 nm denotes an average concentration of at least one or more elements selected from the group consisting of In, Ga, and Cd relative to the total of metallic elements in the layer extending in the depth direction of 0 to 1 nm from the wire surface and X.sub.1-10 nm denotes the average concentration in the layer extending in the depth direction of 1 to 10 nm, the bonding wire provides an excellent service life of the capillary when X.sub.0-1 nm/X.sub.1-10 nm1.2 holds. If X.sub.0-1 nm/X.sub.1-10 nm<1.2, the above effect cannot be expected.
Examples
(28) Examples will be described in detail below. The Ag used as a raw material had a purity of 99.9 at % or above and the balance was made up of incidental impurities. The In, Ga, Cd, Ni, Cu, Rh, Pd, Pt, Au, Be, B, P, Ca, Y, La, and Ce used had a purity of 99.9 at % or above with the balance being made up of incidental impurities.
(29) The Ag alloy used for the bonding wire was produced as follows: materials were charged into a cylindrically-shaped carbon crucible with a diameter of 3 to 6 mm, melted by heating to 1080 to 1600 C. in vacuum or in an inert atmosphere of N.sub.2, Ar, or another gas using a high-frequency furnace, and then furnace-cooled or air-cooled.
(30) The resulting Ag alloy was processed to a diameter of 0.9 to 1.2 mm by a drawing process and then a wire with a diameter of 300 to 600 m was produced by a continuous wire drawing process and the like using a die. In so doing, if oxygen or sulfur is adsorbed in the wire surface, an acid wash process may be performed using hydrochloric acid or the like. Subsequently, by repeating intermediate heat treatment at 200 to 500 C. and a wire drawing process, the wire was processed to a final wire diameter of 15 to 25 m. A commercially available lubricant was used for wire drawing, and the wire feed speed during the wire drawing was 20 to 300 m/min. The intermediate heat treatment was carried out in an Ar gas atmosphere while sweeping the wire continuously. The feed speed of the wire in the intermediate heat treatment was 20 to 200 m/min. If the intermediate heat treatment at 200 to 500 C. is carried out three times or more, the concentration of one or more of In, Ga, and Cd in the layer extending in the depth direction of 0 to 10 nm can be kept higher than the concentration in a layer extending in the depth direction of 20 to 30 nm from the wire surface. Preferably, the intermediate heat treatment temperature is in a range of 200 to 330 C. in the first time, in a range of 250 to 400 C. in the second time, and in a range of 350 C. to 500 C. in the third time and later, which will provide higher efficiency. This is due to an effect whereby an element added by the heat treatment scatters in the surface of the bonding wire. Also, if the wire diameter subjected to the intermediate heat treatment is 50 to 100 m or above, the average grain size in a section in a direction perpendicular to the wire axis can be kept to 0.2 to 3.5 m. This is due to the effect of being able to control grain growth during recrystallization. Furthermore, if the wire feed speed during wire drawing is set at 200 to 300 m/min and the intermediate heat treatment temperature is set at 200 to 300 C., the abundance ratio of the crystal direction <100> with an angular difference of 15 degrees or less from the longitudinal direction of the bonding wire can be increased to 30% or above. Note that this technique is also useful when the intermediate heat treatment is carried out multiple times.
(31) Final heat treatment was carried out such that the breaking elongation of the wire after the wire drawing process would eventually be approximately 9 to 15%. The final heat treatment was carried out using a method similar to the one used for the intermediate heat treatment. The wire feed speed during the final heat treatment was 20 to 200 m/min as with the intermediate heat treatment. The final heat treatment temperature was 200 to 600 C. and the heat treatment time was 0.2 to 1.0 seconds. Here, if an additional heating process is carried out after the final heat treatment at 350 to 500 C. for 0.2 to 0.5 seconds, the concentration of one or more of In, Ga, and Cd in the layer extending in the depth direction of 0 to 10 nm from the wire surface can be kept equal to or larger than 1.2 times the concentration in the layer extending in the depth direction of 1 to 10 nm.
(32) Samples for evaluation of bonding reliability were created as follows: electrodes were created by forming a 1.0-m-thick Al film on an Si substrate on a typical metal frame, ball-bonded using a commercially available wire bonder, and sealed by a commercially available epoxy resin. The balls were formed by running N.sub.2+5% H.sub.2 gas at a flow rate of 0.4 to 0.6 L/min, and the ball diameter was in a range of 1.5 to 1.6 times the wire diameter. The bonding reliability in a high temperature high humidity environment was determined using an unsaturated pressure cooker tester from the bond life of a ball bond exposed to a high temperature high humidity environment at a temperature of 130 C. and relative humidity of 85%. By conducting a shear test of the ball bond every 100 hours, the bond life of the ball bond was defined as the time at which the value of the shear strength became the shear strength obtained initially. Before conducting the shear test after the high temperature high humidity test, the ball bond was exposed by removing resin by acid treatment. As a shear tester, a bond tester made by DAGE Co., Ltd. was used. As the value of shear strength, an average value of measured values of ball bonds at ten locations selected at random was used. In the above evaluation, when the bond life was shorter than 300 hours, a triangle mark was given by judging that there was a problem in practical use, when the bond life was equal to or longer than 300 hours and shorter than 500 hours, a single circle mark was given by judging that there was no problem in practical use, when the bond life was equal to or longer than 500 hours, a double circle mark was given by judging that this was a very good result, and when the bond life was equal to or longer than 1000 hours, a star mark was given.
(33) Samples for evaluation of spring performance were created by carrying out reverse bonding using a commercially available wire bonder on stud bumps formed on electrodes on semiconductor elements, where the reverse bonding is a bonding method which carries out wedge bonding. Regarding bonding conditions, the loop length was 3.0 mm and loop height was 0.13 mm. Loop portions of 200 bonding wires after bonding were observed under an optical microscope and any point where adjacent bonding wires were in contact with each other was judged to be defective. When there were five or more defects, a triangle mark was given by judging that there was a problem in practical use, when there were one to four defects, a single circle mark was given by judging that there was no problem in practical use, and when there was no defect, a double circle mark was given by judging that this was a very good result.
(34) Chip damage performance was evaluated as follows: electrodes were created by forming a 1.0-m-thick Al film on an Si substrate and ball-bonded using a commercially available wire bonder, and the Si substrate right under the ball bonds was observed under an optical microscope. Any spot on the Si substrate at which cracks were found was judged to be defective. One hundred spots were observed, and when there were one or more defects, a triangle mark was given by judging that there was a problem in practical use, and when there was no defect, a single circle mark was given by judging that this was a very good result.
(35) The service life of the bonding wire was evaluated as follows: bonding was carried out after the bonding wire was left to stand in a standard air atmosphere for a predetermined period of time, and then evaluations were made as to whether good balls were formed and whether ball bonds and wedge bonds were in good bonding state. One hundred balls were observed under an optical microscope, and when there were five or more balls with low sphericity or surface irregularities, the ball formation was judged to be defective. Regarding ball formation conditions, N.sub.2+5% H.sub.2 gas was used at a flow rate of 0.4 to 0.6 L/min and the diameter of the ball was in a range of 1.5 to 1.6 times the wire diameter. To judge whether the ball bonds and wedge bonds were in good bonding state, bonding was carried out 1000 times continuously using a commercially available wire bonder. The ball bonds and wedge bonds were observed under an optical microscope, and when defects such as separation were found in three or more bonds, the bonding wire was judged to be defective. When any of the above defects occurred during a standing period of shorter than 12 months, a triangle mark was given by judging that there was a problem in practical use, when a defect occurred during a standing period of longer than 12 months and shorter than 18 months, a single circle mark was given by judging that there was no problem in practical use, when a defect occurred during a standing period of longer than 18 months and shorter than 24 months, a double circle mark was given by judging that this was a good result, and when no defect occurred during a standing period of longer than 24 months, a star mark was given by judging that this was a very good result.
(36) Collapsed shapes of balls were evaluated as follows: electrodes were created by forming a 1.0-m-thick Al film on an Si substrate, ball-bonded using a commercially available wire bonder, and observed from directly above using an optical microscope. Collapsed shapes of balls were judged as follows: a collapsed shape close to a circular shape was judged to be good and a collapsed shape oval or flowery was judged to be defective. One hundred ball bonds were observed under an optical microscope, and when there were five or more defective bonds, a triangle mark was given by judging that there was a problem in practical use, when there were one to four defective bonds, a single circle mark was given by judging that there was no problem in practical use, and when there was no defective bond, a double circle mark was given by judging that this was a very good result.
(37) Wedge bondability was evaluated as follows: wedge bonding was carried out by a commercially available wire bonder using an Ag-plated typical metal frame and wedge bonds were observed. Regarding bonding conditions, commonly used bonding conditions were used. Fifty wedge bonds were observed under an optical microscope, and when there was separation of the bonding wire on five or more bonds, a triangle mark was given by judging that there was a problem in practical use, when there was separation on three to four bonds, a single circle mark was given by judging that there was no problem in practical use, when there was separation on one to two bonds, a double circle mark was given by judging that this was a good result, and when there was no defective bond, a star mark was given by judging that this was a very good result.
(38) Bonding wire feeding performance was evaluated as follows: bonding was carried out under typical bonding conditions, then loop portions of the bonding wires were observed under a scanning microscope, the diameters were measured, and a decrease ratio of the diameter with respect to the bonding wire before the bonding was determined. Any bonding wire with a decrease ratio of 80% or less was judged to be defective. Thirty bonding wires were observed, and when there were five or more defective bonding wires, a triangle mark was given by judging that there was a problem in practical use, when there were three or four defective bonding wires, a single circle mark was given by judging that there was no problem in practical use, when there were one to two defective bonding wires, a double circle mark was given by judging that this was a good result, and when there was no defective bonding wire, a star mark was given by judging that this was a very good result.
(39) The service life of a capillary was evaluated based on the wear amount of the hole at the tip of the capillary by observing the hole at the tip of the capillary before and after use. Typical bonding conditions were used. If there was no wear when the capillary was observed after bonding of the bonding wire was carried out 3000 times, a single circle mark was given by judging that there was no problem in practical use, and if there was no wear when the capillary was observed after bonding was carried out 10000 times, a double circle mark was given by judging that this was a good result.
(40) Table 1-1 to Table 1-10 show examples describing features such as the compositions of the bonding wires according to the present invention as well as describing evaluation results of the respective bonding wires. Table 2-1 and Table 2-2 show comparative examples.
(41) A bonding wire according to claim 1 corresponds to Nos. 1 to 188, which, it was confirmed, satisfied the bonding reliability, spring performance, and chip damage performance required in high-density packaging. In contrast, as shown in Nos. 1 to 7 according to the comparative examples, it was confirmed that when the concentrations of In, Ga, and Cd were out of the range described above, sufficient effects were not available. A bonding wire according to claim 2 corresponds to Nos. 31 to 94, 123 to 127, 131 to 135, 140 to 144, 148 to 152, 156 to 160, 164 to 168, 173 to 177, 180, and 182, which, it was confirmed, were able to improve the service life of the bonding wire. A bonding wire according to claim 3 corresponds to Nos. 95 to 127, 134, 135, 143, 144, 151, 152, 159, 160, 167, 168, 176, and 177, which, it was confirmed, provided excellent collapsed ball shapes. A bonding wire according to claim 4 corresponds to Nos. 1 to 127 and 136 to 180, which, it was confirmed, provided good wedge bondability. A bonding wire according to claim 5 corresponds to Nos. 1 to 135, 137 to 168, and 170 to 188, which, it was confirmed, provided excellent wire feeding performance. A bonding wire according to claim 6 corresponds to Nos. 170 to 188, which, it was confirmed, provided better wedge bondability. A bonding wire according to claim 7 corresponds to Nos. 182 to 188, which, it was confirmed, provided an excellent capillary service life.
(42) TABLE-US-00001 TABLE 1-1 Features Ratio of direction In Ga Cd Ni Cu Rh Pd Pt Au Be B P Ca Y La Ce Average <100> in concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- grain longitudinal Sample tration tration tration tration tration tration tration tration tration tration tration tration tration tration tration tration X.sub.0-10 nm/ size section No. (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) X.sub.20-30 nm (m) (%) 1 0.05 2 0.2 20 2 0.1 2 0.2 20 3 0.5 2 0.2 20 4 1 2 0.2 20 5 2 2 0.2 20 6 5 2 0.2 20 7 0.05 2 0.2 20 8 0.1 2 0.2 20 9 0.5 2 0.2 20 10 1 2 0.2 20 11 2 2 0.2 20 12 5 2 0.2 20 13 0.05 2 0.2 20 14 0.1 2 0.2 20 15 0.5 2 0.2 20 16 1 2 0.2 20 17 2 2 0.2 20 18 5 2 0.2 20 19 0.03 0.02 2 0.2 20 20 0.03 0.02 2 0.2 20 21 0.05 0.05 2 0.2 20 22 0.05 0.05 2 0.2 20 23 1.5 0.5 2 0.2 20 24 1.5 0.5 2 0.2 20 25 3 2 2 0.2 20 26 4 1 2 0.2 20 27 0.02 0.01 0.02 2 0.2 20 28 0.5 0.3 0.2 2 0.2 20 29 1.5 0.5 0.5 2 0.2 20 30 1 3 1 2 0.2 20 31 0.1 0.01 2 0.2 20 32 0.1 0.5 2 0.2 20 33 0.1 3 2 0.2 20 34 0.1 5 2 0.2 20 35 2 0.01 2 0.2 20 36 2 0.5 2 0.2 20
(43) TABLE-US-00002 TABLE 1-2 Features Ratio of direction In Ga Cd Ni Cu Rh Pd Pt Au Be B P Ca Y La Ce Average <100> in concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- grain longitudinal Sample tration tration tration tration tration tration tration tration tration tration tration tration tration tration tration tration X.sub.0-10 nm/ size section No. (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) X.sub.20-30 nm (m) (%) 37 2 3 2 0.2 20 38 2 5 2 0.2 20 39 0.1 0.01 2 0.2 20 40 0.1 0.5 2 0.2 20 41 0.1 3 2 0.2 20 42 0.1 5 2 0.2 20 43 2 0.01 2 0.2 20 44 2 0.5 2 0.2 20 45 2 3 2 0.2 20 46 2 5 2 0.2 20 47 0.1 0.01 2 0.2 20 48 0.1 0.5 2 0.2 20 49 0.1 3 2 0.2 20 50 0.1 5 2 0.2 20 51 2 0.01 2 0.2 20 52 2 0.5 2 0.2 20 53 2 3 2 0.2 20 54 2 5 2 0.2 20 55 0.1 0.01 2 0.2 20 56 0.1 0.5 2 0.2 20 57 0.1 3 2 0.2 20 58 0.1 5 2 0.2 20 59 2 0.01 2 0.2 20 60 2 0.5 2 0.2 20 61 2 3 2 0.2 20 62 2 5 2 0.2 20 63 0.1 0.01 2 0.2 20 64 0.1 0.5 2 0.2 20 65 0.1 3 2 0.2 20 66 0.1 5 2 0.2 20 67 2 0.01 2 0.2 20 68 2 0.5 2 0.2 20 69 2 3 2 0.2 20 70 2 5 2 0.2 20 71 0.1 0.01 2 0.2 20 72 0.1 0.5 2 0.2 20
(44) TABLE-US-00003 TABLE 1-3 Features Ratio of direction In Ga Cd Ni Cu Rh Pd Pt Au Be B P Ca Y La Ce Average <100> in concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- grain longitudinal Sample tration tration tration tration tration tration tration tration tration tration tration tration tration tration tration tration X.sub.0-10 nm/ size section No. (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) X.sub.20-30 nm (m) (%) 73 0.1 3 2 0.2 20 74 0.1 5 2 0.2 20 75 2 0.01 2 0.2 20 76 2 0.5 2 0.2 20 77 2 3 2 0.2 20 78 2 5 2 0.2 20 79 1.5 0.1 0.4 2 0.2 20 80 1.5 1 2 2 0.2 20 81 1.5 0.4 0.1 2 0.2 20 82 1.5 2 1 2 0.2 20 83 1.5 0.1 0.4 0.1 2 0.2 20 84 1.5 0.5 2 0.4 2 0.2 20 85 1.5 0.4 0.05 0.1 2 0.2 20 86 1.5 2 0.05 0.5 2 0.2 20 87 1.5 0.5 0.4 0.1 2 0.2 20 88 1.5 0.5 0.4 0.1 2 0.2 20 89 3 2 2 1 2 0.2 20 90 4 1 2 1 2 0.2 20 91 0.02 0.01 0.02 0.4 0.1 2 0.2 20 92 0.5 0.3 0.2 2 1 2 0.2 20 93 1 1 0.5 2 1 2 0.2 20 94 3 1 1 2 1 2 0.2 20 95 1.5 10 2 0.2 20 96 1.5 20 2 0.2 20 97 1.5 200 2 0.2 20 98 1.5 300 2 0.2 20 99 1.5 10 2 0.2 20 100 1.5 20 2 0.2 20 101 1.5 200 2 0.2 20 102 1.5 300 2 0.2 20 103 1.5 10 2 0.2 20 104 1.5 20 2 0.2 20 105 1.5 200 2 0.2 20 106 1.5 300 2 0.2 20 107 1.5 10 2 0.2 20 108 1.5 20 2 0.2 20
(45) TABLE-US-00004 TABLE 1-4 Features Ratio of direction In Ga Cd Ni Cu Rh Pd Pt Au Be B P Ca Y La Ce Average <100> in concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- grain longitudinal Sample tration tration tration tration tration tration tration tration tration tration tration tration tration tration tration tration X.sub.0-10 nm/ size section No. (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) X.sub.20-30 nm (m) (%) 109 1.5 200 2 0.2 20 110 1.5 300 2 0.2 20 111 1.5 10 2 0.2 20 112 1.5 20 2 0.2 20 113 1.5 200 2 0.2 20 114 1.5 300 2 0.2 20 115 1.5 10 2 0.2 20 116 1.5 20 2 0.2 20 117 1.5 200 2 0.2 20 118 1.5 300 2 0.2 20 119 1.5 10 2 0.2 20 120 1.5 20 2 0.2 20 121 1.5 200 2 0.2 20 122 1.5 300 2 0.2 20 123 1.5 1 10 10 2 0.2 20 124 1.5 2 0.5 10 10 2 0.2 20 125 1.5 0.4 0.05 0.1 10 10 2 0.2 20 126 1.5 2 0.05 0.5 10 10 2 0.2 20 127 1.5 2 0.05 0.5 5 10 5 10 2 0.2 20 128 1.5 1.5 0.2 20 129 1.5 1.5 0.2 20 130 1.5 1.5 0.2 20 131 1.5 1 1.5 0.2 20 132 1.5 2 0.5 1.5 0.2 20 133 1.5 0.4 0.05 0.1 1.5 0.2 20 134 1.5 1 30 1.5 0.2 20 135 1.5 2 0.5 30 1.5 0.2 20 136 1.5 2 0.1 20 137 1.5 2 0.2 20 138 1.5 2 0.2 20 139 1.5 2 0.2 20 140 1.5 1 2 0.2 20 141 1.5 2 0.2 20 142 1.5 2 0.2 20 143 1.5 2 0.2 20 144 1.5 30 2 0.2 20
(46) TABLE-US-00005 TABLE 1-5 Features In Ga Cd Ni Cu Rh Pd Pt Au Be B concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- Sample tration tration tration tration tration tration tration tration tration tration tration No. (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. ppm) (at. ppm) 145 1.5 146 1.5 147 1.5 148 1.5 1 149 1.5 2 0.5 150 1.5 0.4 0.05 0.1 151 1.5 1 30 152 1.5 2 0.5 153 1.5 154 1.5 155 1.5 156 1.5 1 157 1.5 2 0.5 158 1.5 0.4 0.05 0.1 159 1.5 1 30 160 1.5 2 0.5 161 1.5 162 1.5 163 1.5 164 1.5 1 165 1.5 2 0.5 166 1.5 0.4 0.05 0.1 167 1.5 1 30 168 1.5 2 0.5 169 1.5 170 1.5 171 1.5 172 1.5 173 1.5 1 174 1.5 2 0.5 175 1.5 0.4 0.05 0.1 176 1.5 1 30 177 1.5 2 0.5 178 0.1 179 0.1 180 0.1 0.01 181 0.1 182 0.1 0.01 183 0.5 184 0.9 185 0.6 186 1.0 187 0.7 188 0.8 Features Ratio of direction P Ca Y La Ce Average <100> in concen- concen- concen- concen- concen- grain longitudinal Sample tration tration tration tration tration X.sub.0-10 nm/ size section X.sub.0-1 nm/ No. (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) X.sub.20-30 nm (m) (%) X.sub.1-10 nm 145 2 0.4 20 146 2 0.4 20 147 2 0.4 20 148 2 0.4 20 149 2 0.4 20 150 2 0.4 20 151 2 0.4 20 152 30 2 0.4 20 153 2 0.4 20 154 2 0.4 20 155 2 0.4 20 156 2 0.4 20 157 2 0.4 20 158 2 0.4 20 159 2 0.4 20 160 30 2 0.4 20 161 2 3.4 20 162 2 3.4 20 163 2 3.4 20 164 2 3.4 20 165 2 3.4 20 166 2 3.4 20 167 2 3.4 20 168 30 2 3.4 20 169 2 6 20 170 2 0.2 50 171 2 0.2 50 172 2 0.2 50 173 2 0.2 50 174 2 0.2 50 175 2 0.2 50 176 2 0.2 50 177 30 2 0.2 50 178 2 0.2 30 1.1 179 2 0.2 40 1.0 180 2 0.2 33 1.0 181 1.0 0.2 35 1.1 182 1.1 0.2 35 1.3 183 1.3 0.2 35 1.2 184 1.1 0.2 41 1.3 185 1.0 0.2 32 1.5 186 1.2 0.2 34 1.7 187 1.1 0.2 32 1.5 188 1.2 0.2 32 1.6
(47) TABLE-US-00006 TABLE 1-6 Operation and effect Bonding reliability Sample (temperature: 130 C.; Spring Collapsed Wedge Wire feeding No. relative humidity: 85%) performance Chip damage Service life ball shape bondability performance 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
(48) TABLE-US-00007 TABLE 1-7 Operation and effect Bonding reliability Sample (temperature: 130 C.; Spring Collapsed Wedge Wire feeding No. relative humidity: 85%) performance Chip damage Service life ball shape bondability performance 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
(49) TABLE-US-00008 TABLE 1-8 Operation and effect Bonding reliability Sample (temperature: 130 C.; Spring Collapsed Wedge Wire feeding No. relative humidity: 85%) performance Chip damage Service life ball shape bondability performance 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108
(50) TABLE-US-00009 TABLE 1-9 Operation and effect Bonding reliability Sample (temperature: 130 C.; Spring Collapsed Wedge Wire feeding No. relative humidity: 85%) performance Chip damage Service life ball shape bondability performance 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
(51) TABLE-US-00010 TABLE 1-10 Operation and effect Bonding reliability Sample (temperature: 130 C.; Spring Collapsed Wedge Wire feeding Capillary No. relative humidity: 85%) performance Chip damage Service life ball shape bondability performance service life 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188
(52) TABLE-US-00011 TABLE 2-1 Features In Ga Cd Ni Cu Rh Pd Pt Au Be concen- concen- concen- concen- concen- concen- concen- concen- concen- concen- Sample tration tration tration tration tration tration tration tration tration tration No. (at %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. %) (at. ppm) 1 0.01 2 6 3 0.01 4 6 5 0.01 6 6 7 0.01 4 Features Ratio of direction B P Ca Y La Ce Average <100> in concen- concen- concen- concen- concen- concen- grain longitudinal Sample tration tration tration tration tration tration X.sub.0-10 nm/ size section No. (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) (at. ppm) X.sub.20-30 nm (m) (%) 1 2 0.2 20 2 2 0.2 20 3 2 0.2 20 4 2 0.2 20 5 2 0.2 20 6 2 0.2 20 7 2 0.2 20
(53) TABLE-US-00012 TABLE 2-2 Operation and effect Bonding reliability Sample (temperature: 130 C.; Spring Collapsed Wedge Wire feeding No. relative humidity: 85%) performance Chip damage Service life ball shape bondability performance 1 2 3 4 5 6 7