CLIMBING SYSTEM FOR MULTI-LEVEL BUILDING CONSTRUCTION
20220412105 ยท 2022-12-29
Inventors
- Roberto Alonzi (Brampton, CA)
- Manuel DaCosta Ferreira (Brampton, CA)
- Patrick Chalim Ferreira (Brampton, CA)
Cpc classification
E04G1/151
FIXED CONSTRUCTIONS
E04G11/28
FIXED CONSTRUCTIONS
E04G3/28
FIXED CONSTRUCTIONS
International classification
E04G1/20
FIXED CONSTRUCTIONS
Abstract
A climbing system for multi-level building construction includes (a) a plurality of vertical guides mountable to a building structure under construction; (b) a climbing unit coupled to the vertical guides for guided vertical translation of the climbing unit along an exterior of the building structure and; (c) one or more horizontal guides mounted to the climbing unit; and (d) an extendible platform supported by the horizontal guides for guided translation of the extendible platform along a horizontal axis extending generally perpendicular to the building structure. The extendible platform is translatable along the horizontal axis between a retracted position, in which the extendible platform is generally retracted into the climbing unit and clear of the building structure to permit interference-free vertical translation of the climbing unit, and an advanced position, in which the extendible platform projects horizontally from the climbing unit to the building structure for covering a gap therebetween.
Claims
1. A climbing system for multi-level building construction, comprising: a) a plurality of vertical guides mountable to a multi-level building structure under construction; b) a climbing unit coupled to the vertical guides for guided vertical translation of the climbing unit along an exterior of the building structure; c) one or more horizontal guides mounted to the climbing unit; and d) an extendible platform supported by the horizontal guides for guided translation of the extendible platform along a horizontal axis extending generally perpendicular to the building structure, the extendible platform translatable along the horizontal axis between a retracted position, in which the extendible platform is generally retracted into the climbing unit and clear of the building structure to permit interference-free vertical translation of the climbing unit, and an advanced position, in which the extendible platform projects horizontally from the climbing unit to the building structure for covering a gap therebetween.
2. The climbing system of claim 1, wherein the one or more horizontal guides define a horizontal track and the extendible platform includes a plurality of rollers for rolling engagement with the track to roll the extendible platform between the retracted and advanced positions.
3. (canceled)
4. The climbing system of claim 2, wherein the plurality of rollers includes a pair of front rollers positioned toward the building structure and a pair of rear rollers spaced apart from the front rollers away from the building structure, and wherein when the extendible platform is in the retracted position, the front and rear rollers are in rolling engagement with the track, and when the extendible platform is in the advanced position, the front rollers are advanced off the track while the rear rollers remain in rolling engagement with the track.
5. (canceled)
6. The climbing system of claim 1, wherein the climbing unit includes a pair of vertical climbing rails coupled to the vertical guides for guiding vertical translation, the climbing rails spaced laterally apart by a rail spacing, and wherein at least a front portion of the extendible platform passes through the rail spacing when the extendible platform is translated between the retracted and advanced positions.
7. The climbing system of claim 6, wherein the front portion has a first work surface portion and one or more second work surface portions moveable relative to the first work surface portion between a withdrawn position, in which the front portion has a withdrawn width that is less than the rail spacing for permitting translation of the front portion through the rail spacing, and an extended position, in which the front portion has an extended width greater than the rail spacing for increasing an effective work area of the extendible platform in the advanced position.
8. (canceled)
9. (canceled)
10. The climbing system of claim 7, wherein the one or more second work surface portions are pivotably attached to the extendible platform for pivoting relative to the first work surface portion between the withdrawn and extended positions.
11. The climbing system of claim 7, wherein the extendible platform has a rear portion rearward of the front portion, the rear portion having a rear portion width greater than the rail spacing, and wherein when the extendible platform is in the advanced position, the front portion extends between and forward of the climbing rails and the rear portion remains generally rearward of the climbing rails.
12. (canceled)
13. (canceled)
14. The climbing system of claim 11, wherein the one or more second work surface portions comprise a pair of laterally spaced apart panels pivotably attached on laterally opposite sides of the first work surface portion, the panels pivotable relative to the first working surface portion about corresponding pivot axes extending parallel with the horizontal axis for movement between the withdrawn and extended positions, and wherein when in the withdrawn position, the panels are inboard of the climbing rails, and when in the extended position, the panels extend laterally outward from the first work surface and in front of the climbing rails.
15. (canceled)
16. The climbing system of claim 14, wherein when the extendible platform is in the advanced position and the second work surface portions are in the extended position, the panels are translatable along corresponding pivot axes relative to the first work surface portion between a forward position, in which the panels are clear of the climbing rails for movement between the withdrawn and extended positions, and a rearward position in which laterally outer portions of the panels extend along laterally outboard sides of the climbing rails toward the rear portion to provide a work surface generally surrounding the climbing rails.
17. (canceled)
18. The climbing system of claim 1, wherein the climbing unit comprises a plurality of climbing rails coupled to the vertical guides, and at least one climbing platform supported by the climbing rails, and wherein the horizontal guides and the extendible platform are supported by climbing platform.
19. The climbing system of claim 18, wherein the climbing platform has a plurality of horizontal beams and a climbing unit worksurface supported by the beams, and wherein the horizontal guides are supported by the beams at an elevation below the climbing unit worksurface and the extendible platform has an extendible platform worksurface at an elevation above the climbing unit worksurface, and wherein the climbing unit worksurface has one or more horizontal slots extending along the horizontal axis in alignment with corresponding horizontal guides, and the extendible platform has roller assemblies extending downwardly from under the extendible platform worksurface and through the slots for rolling engagement with the horizontal guides.
20. (canceled)
21. The climbing system of claim 1, wherein the climbing unit comprises a plurality of climbing rails coupled to the vertical guides and a plurality of climbing platforms supported by the climbing rails, the plurality of climbing platforms including a top climbing platform and at least one lower climbing platform below the top climbing platform, and wherein the horizontal guides and the extendible platform are supported by the lower climbing platform.
22. The climbing system of claim 1, further comprising a locking mechanism operable to releasably lock the extendible platform relative to the horizontal guides in the advanced position and in the retracted position.
23. A climbing system for multi-level building construction, comprising: a) a plurality of vertical guides mountable to a multi-level building structure under construction; b) a climbing unit connectable to the vertical guides for guided vertical translation of the climbing unit; c) one or more horizontal guides mountable to the climbing unit; and d) an extendible platform horizontally translatable along the horizontal guides between a retracted position, in which the extendible platform is generally retracted into the climbing unit for being clear of the building structure, and an advanced position in which the extendible platform projects horizontally from the climbing unit for extension to the building structure.
24. A method of operating a climbing system mounted to a multi-level building structure under construction, comprising: vertically translating a climbing unit of the climbing system along an exterior of the building structure to move an extendible platform supported by the climbing unit into vertical alignment with a first slab of the building structure; and after (a), horizontally translating the extendible platform along horizontal guides supported by the climbing unit from a retracted position, in which the extendible platform is clear of the building structure, to an advanced position, in which the platform extends from the climbing unit to the first slab for covering a gap therebetween.
25. The method of claim 24, further comprising, after (b), supporting shoring elements atop the extendible platform in the advanced position.
26. The method of claim 24, further comprising: horizontally translating the extendible platform along the horizontal guides back to the retracted position and repeating steps (a) and (b) for a second slab at an elevation above the first slab.
27. The method of claim 24, wherein during (b), at least a front portion of the extendible platform is translated through a lateral rail spacing between a pair of laterally spaced apart vertical climbing rails of the climbing unit, the climbing rails coupled to corresponding vertical guides mounted to the building structure for guiding vertical translation of the climbing unit.
28. The method of claim 27, further comprising: when the extendible platform is in the advanced position, extending a pair of movable panels of the extendible platform laterally outwardly in front of the climbing rails to increase an effective work area of the extendible platform.
29. The method of claim 28, further comprising, after the panels are extended, translating the panels in a rearward direction toward the climbing rails to position laterally outer portions of the panels along laterally outboard sides of the climbing rails; and after translating the panels in the rearward direction, translating the panels in a forward direction clear of the climbing rails, withdrawing the panels to reduce a width of the front portion of the extendible platform to less than the rail spacing, and translating the extendible platform back to the retracted position.
30. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The drawings included herewith are for illustrating various examples of apparatuses, systems, and processes of the present specification and are not intended to limit the scope of what is taught in any way. In the drawings:
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DETAILED DESCRIPTION
[0048] Various apparatuses, systems, or processes will be described below to provide an example of an embodiment of each claimed invention. No embodiment described below limits any claimed invention and any claimed invention may cover apparatuses, systems, or processes that differ from those described below. The claimed inventions are not limited to apparatuses, systems, or processes having all of the features of any one apparatus, system, or process described below or to features common to multiple or all of the apparatuses, systems, or processes described below. It is possible that an apparatus, system, or process described below is not an embodiment of any claimed invention. Any invention disclosed in an apparatus, system, or process described below that is not claimed in this document may be the subject matter of another protective instrument, for example, a continuing patent application, and the applicants, inventors, or owners do not intend to abandon, disclaim, or dedicate to the public any such invention by its disclosure in this document.
[0049] Climbing systems can be deployed around a perimeter of a multi-level building structure to facilitate building construction. An example climbing system includes a plurality of vertical guides (e.g. climbing shoes) mounted (e.g. anchored directly or indirectly) to the building structure and a climbing unit coupled to the vertical guides. The vertical guides receive vertical climbing rails of the climbing unit to guide vertical translation of the climbing unit along an exterior of the building structure. One or more actuators (e.g. hydraulic cylinders) can be coupled between the vertical guides and the climbing rails for urging vertical translation of the climbing unit to a desired elevation (e.g. for alignment of climbing platforms of the climbing unit with a previously constructed level or slab of the building structure). Such climbing systems can be used to, for example, carry loads such as personnel, shoring elements, and/or other equipment to facilitate construction of the multi-level building structure level-by-level, and can act to contain construction activities and/or as a weather enclosure.
[0050] For some building designs and/or construction geometries, a gap may result between the climbing unit and the building structure (e.g. between the climbing platform and existing slabs of the building structure), which in some cases may pose construction difficulties and inefficiencies and/or safety concerns. According to some aspects of the present disclosure, climbing systems are disclosed that can include integrated extendible platforms that are deployable to cover such gaps and carry loads, and which can facilitate a more space- and time-efficient, and in some cases safer, building construction process relative to some other systems (e.g. such as those requiring the labor intensive process of having workers manually install and subsequently dismantle beams and plywood across the gap for each level).
[0051] Referring to
[0052] In the example illustrated, the system 100 further includes an actuator system 108 (shown schematically in
[0053] In the example illustrated, the vertical guides 102 comprise climbing shoes anchored to the building structure 104 (e.g. to a slab or wall of the building structure, either directly or indirectly through support members, such as, for example, temporary support beams fixed to the building structure 104). The climbing unit 106 comprises a climbing framework 112 including a plurality of vertical climbing rails 114. Each climbing rail 114 is slidably supported in a vertical slot defined by a corresponding vertical guide 102 (e.g. climbing shoe) to facilitate guided vertical translation of the climbing unit 106. A plurality of horizontal climbing platforms 140 are supported by (and extend rearward of) the climbing rails 114, and are fixed relative to the rails 114 for vertical translation therewith. In the example illustrated, the plurality of climbing platforms 140 include a top climbing platform 142 and a lower climbing platform 144 below the top climbing platform 142.
[0054] Referring to
[0055] In the example illustrated, the extendible platform 120 is translatable along the horizontal axis 122 between a retracted position (shown in
[0056] The extendible platform 120 has a front portion 120a positioned toward the building structure 104 and a rear portion 120b rearward of the front portion 120a away from the building structure 104. Referring to
[0057] Referring to
[0058] Referring to
[0059] In some examples, the plurality of rollers 134 can further include at least one pair of laterally spaced apart intermediate rollers positioned axially intermediate the front and rear rollers 136, 138. When the platform 120 is in the retracted position, the intermediate rollers can be in rolling engagement with the track 132. In some examples, when the platform 120 is in the advanced position, at least one pair of intermediate rollers can remain in rolling engagement with the track 132. In some examples, when the platform 120 is in the advanced position, at least one pair of intermediate rollers can be advanced off and spaced apart from the track 132.
[0060] Referring to
[0061] In the example illustrated, the climbing platform worksurface 148 has slots 152 extending parallel with the horizontal axis 122 and in alignment with corresponding horizontal guides 116, and the extendible platform 120 has roller assemblies 154 (comprising the rollers 134) extending downwardly from under the extendible platform worksurface 121 and through the slots 152 for rolling engagement with the horizontal guides 116.
[0062] Referring to
[0063] Referring to
[0064]
[0065] Referring to
[0066] Referring to
[0067] Referring to
[0068] Referring to
[0069] Referring to
[0070] When in the rearward position, laterally outer portions 170a of the panels 170 extend along laterally outboard sides of the climbing rails 114 toward the rear portion 120b to provide a work surface generally surrounding the climbing rails 114 (and horizontal openings 168). Referring to
[0071] Referring to
[0072] Referring to
[0073] Referring to
[0074] Referring to
[0075] Referring to
[0076] After such use on a first level of the building structure 104, the platform 120 is moved back into the climbing unit 106 for transport to and deployment on a second level above the first level. In the example illustrated, moving the platform 120 back to the climbing unit 106 includes translating the panels 170 back to the forward position and withdrawing the panels 170 (back to the withdrawn position) to reduce the width of the front portion 120a of the extendible platform 120 to less than the rail spacing 156, and then horizontally translating the extendible platform 120 back to the retracted position. After the platform 120 is moved back into the climbing unit 106, the climbing unit 106 is translated vertically (e.g. through operation of the actuator system 108) along the exterior of the building structure 104 to move the extendible platform 120 into vertical alignment with the next level (e.g. with the second slab 104b when completed, or with a different slab or level) of the building structure 104 to continue construction of the building structure 104 level-by-level.