Method for producing an integrated circuit pointed element comprising etching first and second etchable materials with a particular etchant to form an open crater in a projection
10379254 · 2019-08-13
Assignee
Inventors
- Abderrezak Marzaki (Marseilles, FR)
- Yoann Goasduff (Fuveau, FR)
- Virginie Bidal (Fuveau, FR)
- Pascal Fornara (Pourrières, FR)
Cpc classification
B81B2201/018
PERFORMING OPERATIONS; TRANSPORTING
B81B3/001
PERFORMING OPERATIONS; TRANSPORTING
H01L28/82
ELECTRICITY
H01L28/88
ELECTRICITY
G01V7/04
PHYSICS
B81C1/00111
PERFORMING OPERATIONS; TRANSPORTING
International classification
H01L21/3213
ELECTRICITY
B81C1/00
PERFORMING OPERATIONS; TRANSPORTING
H01L29/423
ELECTRICITY
G01V7/04
PHYSICS
Abstract
A method for producing an integrated circuit pointed element is disclosed. An element has a projection with a concave part directing its concavity towards the element. The element includes a first etchable material. A zone is formed around the concave part of the element. The zone includes a second material that is less rapidly etchable than the first material for a particular etchant. The first material and the second material are etched with the particular etchant to form an open crater in the concave part and thus to form a pointed region of the element.
Claims
1. A method for producing an integrated circuit pointed element, the method comprising: forming an element having a dome shaped projection, the element comprising a first etchable material, a support underlying the element, the dome shaped projection positioned over an underlying block that protrudes from the support; forming a zone around the dome shaped projection, the forming the zone comprising: forming a second etchable material that is less rapidly etchable than the first etchable material for a particular etchant over the dome shaped projection; and thinning the second etchable material until a major surface of the second etchable material is substantially planar with a crown of the dome shaped projection; etching the first etchable material and the second etchable material with the particular etchant to form an open crater in the dome shaped projection, the open crater having a first sidewall and a second sidewall opposite the first sidewall of the open crater, the first sidewall of the open crater comprising the pointed element, wherein the open crater does not penetrate completely through the dome shaped projection and a first distance from the first sidewall of the open crater to the second sidewall of the open crater is less than a second distance from a first sidewall of the block to a second sidewall of the block that is opposite the first sidewall of the block; forming a conductive layer overlying the pointed element; and removing the support underlying the element.
2. The method according to claim 1, wherein thinning the second etchable material until the major surface of the second etchable material is substantially planar with the crown of the dome shaped projection comprises thinning the second etchable material until the crown of the dome shaped projection is abraded by the thinning.
3. The method according to claim 2, wherein forming the open crater comprises simultaneously etching the first etchable material and the second etchable material.
4. The method according to claim 3, further comprising removing the second etchable material after simultaneously etching the first etchable material and the second etchable material.
5. The method according to claim 1, wherein the element and the dome shaped projection comprise the same first etchable material.
6. The method according to claim 5, wherein forming the element comprises forming the support, the support comprising the block, and performing a compliant deposition of a layer of the first etchable material on the support, part of the layer overlapping the block forming the dome shaped projection.
7. The method according to claim 1, wherein forming the element comprises forming an element having a plurality of dome shaped projections, wherein the first etchable material and the second etchable material are etched so as to form an open crater in each dome shaped projection and thus to form a plurality of pointed regions.
8. The method according to claim 7, wherein forming the element comprises forming the support, the support comprising a plurality of blocks, the block being one of the plurality of blocks and performing a compliant deposition of a layer of the first etchable material over the support, parts of the layer overlapping the blocks forming the dome shaped projections.
9. The method according to claim 1, wherein the second etchable material is etched at least twice as quickly by the particular etchant as the first etchable material.
10. The method of claim 1, wherein the first etchable material comprises aluminum, and wherein forming the element having a dome shaped projection comprises depositing aluminum using physical vapor deposition.
11. The method of claim 1, wherein the underlying block is monolithically formed with the support, and wherein removing the support underlying the element comprises removing the underlying block with the support.
12. The method of claim 1, wherein: prior to the removing step, the dome shaped projection comprises an upper convex surface and a lower concave surface abutting the underlying block; and removing the support underlying the element comprises exposing both the upper convex surface and the lower concave surface.
13. A method of forming a device, comprising: forming a first beam in a first level of metallization of an integrated circuit; forming a second beam in the first level of metallization, an elongated axis of the first beam being parallel to an elongated axis of the second beam; forming a pointer in the first level of metallization, the first beam and the second beam contacting the pointer, the first beam being offset from the second beam along an elongated axis of the pointer; forming a third beam in the first level of metallization, the third beam having a pointed element on an upper surface of the third beam, wherein forming the third beam comprises: forming an element having a dome shaped projection, the element comprising a first etchable material; forming a zone around the dome shaped projection, the forming the zone comprising: forming a second etchable material over the dome shaped projection, wherein the second etchable material has a lower etching rate than the first etchable material for a particular etchant; and thinning the second etchable material until a major surface of the second etchable material is substantially planar with a crown of the dome shaped projection; and etching the first etchable material and the second etchable material with the particular etchant to form an open crater in the dome shaped projection, the open crater having a sidewall comprising the pointed element, wherein the open crater does not penetrate completely through the dome shaped projection; forming a fourth beam in a second level of metallization, the fourth beam comprising a conductive layer overlying the pointed element on the upper surface of the third beam; and forming a via underlying the fourth beam, an end of the via that faces the first level of metallization having a beveled shape.
14. The method according to claim 13, wherein the fourth beam is secured to a housing at an end of the fourth beam that opposes the via.
15. The method according to claim 13, wherein the third beam comprises a plurality of pointed elements on the upper surface of the third beam.
16. The method according to claim 13, further comprising forming a logic circuit, the logic circuit being connected to the pointer and the fourth beam, and the logic circuit being configured to detect that the pointer is electrically connected to the fourth beam.
17. The method according to claim 16, wherein the logic circuit is formed in a different part of the integrated circuit than the device.
18. A method of forming a device, comprising: forming a first beam in a first level of metallization of an integrated circuit; forming a second beam in the first level of metallization, an elongated axis of the first beam being parallel to an elongated axis of the second beam; forming a pointer in the first level of metallization, the first beam and the second beam contacting the pointer, the first beam being offset from the second beam along an elongated axis of the pointer; forming a third beam in the first level of metallization, the third beam having a pointed element on an upper surface of the third beam, wherein forming the third beam comprises: forming an element having a dome shaped projection, the element comprising a first etchable material, a support underlying the element at least during formation of the element, the dome shaped projection positioned over an underlying block that protrudes from the support; forming a zone around the dome shaped projection, the forming the zone comprising: forming a second etchable material over the dome shaped projection, wherein the second etchable material has a lower etching rate than the first etchable material for a particular etchant; and thinning the second etchable material until a major surface of the second etchable material is substantially planar with a crown of the dome shaped projection; and etching the first etchable material and the second etchable material with the particular etchant to form an open crater in the dome shaped projection, the open crater having a first sidewall and a second sidewall opposite the first sidewall of the open crater, the first sidewall of the open crater comprising the pointed element, wherein the open crater does not penetrate completely through the dome shaped projection and a first distance from the first sidewall of the open crater to the second sidewall of the open crater is less than a second distance from a first sidewall of the block to a second sidewall of the block that is opposite the first sidewall of the block; forming a fourth beam in a second level of metallization, the fourth beam comprising a conductive layer overlying the pointed element on the upper surface of the third beam; and forming a via underlying the fourth beam, an end of the via that faces the first level of metallization having a beveled shape.
19. The method according to claim 18, wherein the fourth beam is secured to a housing at an end of the fourth beam that opposes the via.
20. The method according to claim 18, wherein the third beam comprises a plurality of pointed elements on the upper surface of the third beam.
21. The method according to claim 18, further comprising forming a logic circuit, the logic circuit being connected to the pointer and the fourth beam, and the logic circuit being configured to detect that the pointer is electrically connected to the fourth beam.
22. The method according to claim 21, wherein the logic circuit is formed in a different part of the integrated circuit than the device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other advantages and characteristics of the invention will be apparent on examining the detailed description of wholly non-limiting modes of implementation and embodiments, and the appended drawings in which:
(2)
(3)
(4)
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(5) In
(6) As will now be seen in greater detail, a pattern comprising hollows and salient blocks (or bumps) will be produced in this support.
(7) In this regard, as illustrated in
(8) Next, an etching of the support SP is undertaken in a conventional manner between the resin pads so as to form the hollows CRX of the pattern (
(9) After removal of the resin blocks, the support SP is obtained. As illustrated in
(10) Next, as illustrated in
(11) This layer CH1 therefore forms an element ELM resting on the support SP and comprising several projections DM.
(12) This element ELM and its projections DM are formed of a first etchable material B which may be for example silicon, polysilicon, silicon dioxide, silicon nitride, or else a metal such as aluminum or tungsten, without this list being exhaustive.
(13) By way of indication, when the first metal forming the layer CH1 is aluminum, the deposition of this metal can be a Physical Vapor Deposition (termed PVD deposition). When the first material is an oxide, it is then possible to use a Chemical Vapor Deposition (termed CVD deposition).
(14) Such depositions are conventional and known per se.
(15) In the following step, illustrated in
(16) By way of nonlimiting example, it is possible to use as planarizing material a material used in the so-called BARC anti-reflection layers. Thus, it is possible to use, for example, a material of the type SiO.sub.xN.sub.y. When oxide is used as material C, it is possible to deposit it by a so-called HDP (High Density Plasma) method or else to perform a compliant oxide deposition followed by a mechanochemical polishing.
(17) Be that as it may, the second material C should be able to be etched less rapidly than the first material B.
(18) Indeed, it is this difference in etching speed or this selectivity of etching, that will allow the creation of a pointed region in each dome DM.
(19) More precisely, on the basis of the structure illustrated in
(20) Next, as illustrated in
(21) By way of indication, the selectivity of the etching can be of the order of 1 for 2 or of 1 for 4.
(22) Thus, for example, when the first material B is polysilicon and the second material C is a material of BARC type, it is possible to use plasma etching using a ClHBrO.sub.2 plasma. This etching is typically performed at 60 C. and the selectivity is then of the order of 1/2.
(23) When the first material B is aluminum, and the second material C is also a material of BARC type, a BCl.sub.3ArO.sub.2 plasma can be used as plasma for the etching. This time the etching is performed at 40 C. and here again the selectivity is of the order of 1/2.
(24) It should be noted that to pass from the structure of
(25) When the structure is in the state illustrated in
(26) On completion of the etching operation GRV, the structure illustrated in
(27) The pointed region RGP broadens out therefore from the pointed end towards the base the further one recedes from the center of the crater.
(28) The external wall PXT of the pointed region exhibits here a concave profile extending from the opening OV of the crater while directing its concavity towards the crater.
(29) Moreover, the pointed region RGP is autoaligned with the subjacent salient block BLC of the support SP, that is to say, the axis of symmetry of the block BCL coincides exactly or nearly with the axis of symmetry of the pointed region RGP.
(30) In general, it is possible thereafter to undertake total removal of the material C situated in the zones Z2 between the pointed regions. This can be performed by a totally selective etching aimed this time at etching the material C without etching the material B.
(31) It is also possible in certain applications, as will be seen in greater detail hereinafter, to also remove by a selective etching operation, the support SP supporting the element ELM so as for example to form a metallic beam in the BEOL part of an integrated circuit.
(32) In
(33) The layer CH1 is surmounted by the layer CH2. In the example described here, the layer CH1 can be polysilicon while the layer CH2 is here again for example a material of BARC type.
(34) In a manner analogous to what was described hereinabove, the etchings of the materials of the layers CH1 and CH2 are undertaken so as to form in the layer CH1 pointed regions RGP delimiting craters CRT, the pointed regions RGP being autoaligned with the subjacent active zones.
(35) It will thus be possible, after subsequent etching treatments, to delimit gates equipped with tips. As a variant, these etching treatments making it possible to delimit the gates can be performed before the formation of the tips.
(36) It is seen in
(37) By way of indication, the method makes it possible to obtain heights of tips from 300 to 400 ngstroms without this range of values being limiting.
(38) It is possible, as illustrated in
(39) More precisely, in this example, the pointed element ELM comprises a substrate SP, of, for example, silicon dioxide, surmounted by the first layer CH1, of, for example, polysilicon, comprising several pointed regions and forming the lower electrode of the capacitor CDS. A dielectric layer CH3 is thereafter deposited on the layer CH1 and the second electrode CH4 of the capacitor, for example also of polysilicon, is thereafter deposited on the dielectric layer CH3.
(40) A capacitor having an increased inter-electrode area relative to a capacitor whose two electrodes are plane is therefore obtained. And, for equal capacitive value, it is therefore possible to reduce the surface area of the capacitor on the silicon, for example of the order of several tens of percent.
(41) Reference is now made more particularly to
(42) An exemplary mechanical switching system is described in French patent application No. 1161410.
(43) Certain characteristics thereof are now recalled hereinafter.
(44) Referring to
(45) This part PITX is situated above the substrate SB.
(46) The switch CMT is in this example metallic, for example aluminum.
(47) The switch CMT here comprises an assembly ENS1 in the form of an asymmetric cross. This assembly ENS1 comprises a first arm BR1A and a second arm BR1B secured to a beam PTR, also dubbed the central pointer, at two locations EMPA and EMPB respectively situated on two opposite faces of the beam PTR. These two locations EMPA and EMPB are spaced a distance d apart.
(48)
(49) The assembly ENS1, thus released, therefore extends inside a housing LG resulting from the removal of the isolating region RIS, the two arms BR1A and BR1B being secured to the edges BDA and BDB of the housing.
(50) It was shown in the article by R. Vayrette et al. entitled: Residual stress estimation in damascene copper interconnects using embedded sensors, Microelectronics Engineering 87 (2010) 412-415, that after de-encapsulation of an assembly of this type, there is stress relaxation, which causes a residual longitudinal deformation of the arms causing a deviation a of the pointer, here clockwise.
(51) More precisely, assuming an arm of constant width Wa, the deviation a is expressed by the following formula:
(52)
where L.sub.0 is the length of the arm after relaxation,
(53) L.sub.0 is equal to
(54)
where designates the residual mean longitudinal stress and E the Young's modulus of the material.
(55) is determined experimentally on the basis of measurements performed on test structures exhibiting various values of d and various values of Wa.
(56) According to the applications which will be envisaged, and especially according to the precision desired, for example in the case of temperature detection, it will be possible to take account or not take account of this residual deviation a of the pointer PTR.
(57) In this regard, and in a general manner, knowing the thermal expansion coefficient of the material forming the expansion arms, the geometry of the arms, especially their length and their width as well as their thickness, and the spacing d between the two fixing points, it is readily possible to simulate, especially by calculations of moments of forces, the deviation of the pointer PTR during a temperature rise or a temperature fall.
(58) In the embodiment illustrated in
(59) As seen more particularly in
(60) Moreover, the appendage VX of the body CPS is produced within the level of vias, situated between the metallization levels N and N+1. The appendage VX is produced in a manner analogous to that used for producing the vias in the BEOL part of the integrated circuit. That said, the appendage VX comprises a part VXA extending between the two metallization levels N and N+1, and prolonged by an end part VXB extending in part within the first metallization level N. This end part VXB broadens out towards the cantilever beam PTL.
(61) In
(62) Therefore, and having regard to the fact that the amplitude of these motions can readily be calculated as indicated hereinabove as a function especially of the geometry of the arms and of the coefficients of expansion of the materials, the spacing ED between the end ZXT of the beam PTR and the via VX, in the first configuration, is determined in such a way that beyond a certain temperature, the assembly ENS1 takes a second configuration in which, as illustrated in
(63) Passage of the end zone ZXT of the beam PTR from one side to the other of the via VX is rendered possible especially by the beveled shape of the end part VXB of the via VX and also by the fact that the beam PTL mounted cantilever fashion, will inflect when the end zone ZXT comes into contact with the beveled part VXB of the via VX, and allow, by this raising, passage of the zone ZXT on the other side of the via.
(64) Once the zone ZXT has passed the other side of the via (second configuration) the via VX can descend again and hook the zone ZXT by being in contact with the latter.
(65) And, in this second configuration, the beam PTR of the assembly ENS1 cannot naturally return to its first configuration even if the temperature returns to the initial temperature since the beam PTR is locked by the via VX.
(66) In the second configuration, it therefore becomes possible to establish an electrical link passing through the body CPS and through the beam PTR.
(67) Check mechanism MCTL, disposed for example in another part of the integrated circuit, can thus test the establishment or otherwise of this electrical link.
(68) In this regard, it will be possible to use any conventional and known means. The mechanism MCTL can for example comprise a generator able to generate a supply voltage on the edge BDA of the housing LG and verify, for example with the aid of logic circuits, that the current thus generated is indeed present at the level of the edge BDC of the housing, the edges BDA and BDC being electrically insulated.
(69) Whereas in the embodiment illustrated in
(70) In the example illustrated in
(71) The arms BRS1 and BRS2 are secured to the beam PTL in the vicinity of the end opposite from that to which the appendage VX is linked.
(72) These arms BRS1 and BRS2 make it possible to immobilize the beam PTL and to permit simply as will be seen hereinafter, vertical sagging.
(73) In addition to these arms BRS1 and BRS2, the mechanism MLB also comprise, as illustrated in
(74) The mechanism MLB also comprise a mechansim GENB able to generate a potential difference between the beam PTL and the beam PLB and thus to create at the level of the tips of the pointed element ELM an electrostatic field so as to create a repulsion effect which will make it possible to inflect the beam PTL upwards (motion MVT4). And, it is seen in
(75) The switch CMT is then as it were reinitialized and can be used again to, for example, detect the crossing of a temperature threshold or a surge.
(76) The switch CMT and especially the assembly ENS1 as well as the body CPS are produced by carrying out conventional steps for fabricating metallization levels and vias. The levels of vias are also used to form a protection wall for the oxide etching which will allow de-encapsulation of the assembly ENS1 and of the body CPS.
(77) Moreover, the beam PLB and especially the element ELM is produced in a manner analogous to what was described hereinabove with reference to
(78) Reference is now made to
(79) Certain characteristics thereof are recalled here.
(80) Referring to
(81) The system DIS comprises a housing or cavity CV whose walls comprise metallic portions produced within various metallization levels.
(82) In the present case, the system DIS comprises a floor wall PLCH produced at the metallization level M.sub.i1, a ceiling wall PLFD produced at the metallization level M.sub.i+1 and a lateral wall PLT comprising metallic portions produced at the metallization level M.sub.i and vias produced at the levels of vias V.sub.i1 and V.sub.i.
(83) The system DIS also comprises a metallic piece 1 housed in the housing CV and mobile inside this housing.
(84) The system DIS also comprises a check mechanism, for example pillars PLR, defining inside the housing an evolution zone ZV for the metallic piece and comprising less two electrically conducting elements, for example the pillars PLR, disposed at the boundary of the evolution zone.
(85) The metallic piece 1 is configured so as, under the action of gravity, to come into contact with the pillars PLR in response to at least one given spatial orientation of the integrated circuit.
(86) The integrated circuit also comprises detection mechanism MDT configured to detect an electrical link passing through the piece and the electrically conducting elements PLR.
(87) This mechanism MDT is, in the example described, connected to the pillars PLR by a connection CNX which can be produced in various ways, for example by way of vias and of metallic tracks at different levels of the integrated circuit.
(88) Moreover, in certain cases, it may be necessary to electrically insulate the pillars PLR from the bottom wall and floor wall PLCH and PLFD. In this case, an insulating space ESP is made around the metallic portion of the wall PLCH which supports a pillar PLR.
(89) The mechanism MDT, supplied between a supply voltage Vdd and earth, are of conventional and known structure. It is possible in this regard to use any appropriate logic circuit.
(90) The mechanism MDT has been represented in a schematic manner outside the integrated circuit. This could actually be the case if this mechanism MDT is produced as a distinct component of the integrated circuit. Of course, this mechanism MDT could also be integrated into the integrated circuit CI.
(91) Initially, the piece 1 is in this example a metallic portion of the metallization level Mi, encapsulated in an isolating region part. After removal of this isolating region part, so as to form the cavity CV, the piece 1 becomes mobile and, in the case illustrated in
(92) When the integrated circuit is in a horizontal position, as illustrated in
(93) On the other hand, if the integrated circuit CI is tilted, the piece 1 will then under the action of gravity slide on the floor wall PLCH so as to contact at least two pillars PLR. An electrical link between these two pillars PLR will be able to be detected by the mechanism MDT. As a function of the location of the pillars PLR with which the piece 1 has come into contact, it is then possible to detect that the integrated circuit CI has taken a given orientation, or at the very least an orientation included in a given range of orientations.
(94) So as to limit a risk of sticking of the piece 1 on the floor wall PLCH and consequently to favor the sliding of the piece 1 on this floor wall, it is particularly advantageous, as illustrated in
(95) Here again the system DIS is produced with conventional steps for fabricating metallization levels and vias. The levels of vias are also used to form a protection wall for the oxide etching which will allow the formation of the cavity CV.
(96) Moreover, the element ELM of the floor PLCH is produced in a manner analogous to what was described hereinabove with reference to