ELECTRICAL CONNECTOR
20220416472 · 2022-12-29
Assignee
Inventors
Cpc classification
H01R13/5202
ELECTRICITY
H01R24/54
ELECTRICITY
International classification
Abstract
A cable connector includes a housing, a conductive insert affixed within the housing, a first conductive plug, and a second conductive plug. The housing defines a first port, a second port, a third port, and a fourth port. The first conductive plug and the second conductive plug are removably affixed to the housing. The first conductive plug further includes a dust cap and an insulating pin that is rotationally fixed to the dust cap. The first conductive plug provides a single structure that is configured to block moisture and engage the first center conductor against the first end of the conductive insert. Alternatively, the first conductive plug may include a dust cap, an insulator and a pin that are rotationally affixed to one another.
Claims
1. A cable connector comprising: a housing configured to define a first port, a second port, a third port, and a fourth port; a conductive insert configured to be affixed within the housing; a first conductive plug configured to be removably affixed to the housing; a second conductive plug configured to be removably affixed to the housing; wherein the first conductive plug includes a dust cap and an insulating pin which is configured to be rotationally fixed to the dust cap; wherein the first conductive plug is configured to block moisture from entering the housing and is configured to push a first center conductor of a first cable against a first end of the conductive insert; wherein the second conductive plug is configured to block moisture from entering the housing and is configured to push a second center conductor of a second cable against a second end of the conductive insert; wherein the dust cap is configured to define a recess configured to receive the insulating pin and wherein the insulating pin is configured to be press-fitted into the recess; wherein each of the first port, the second port, the third port, and the fourth port comprise a threaded bore; wherein the conductive insert includes an elongated member which extends from a first housing end to a second housing end; wherein a first end of the elongated member is configured to define a first threaded bore and a second threaded bore, and a second end of the elongated member is configured to define a third threaded bore and a fourth threaded bore; wherein the first conductive plug is configured to engage the first center conductor to the first end of the conductive insert, and the second conductive plug is configured to engage the second center conductor to the second end of the conductive insert; and wherein the first conductive plug and the second conductive plug are each configured to provide a single structure that blocks moisture and engages contact between the conductive insert against one of the first center conductor or the second center conductor.
2. The cable connector as defined in claim 1, wherein the first threaded bore of the conductive insert is configured to be axially aligned with the first port, the second threaded bore of the conductive insert is configured to be axially aligned with the second port, the third threaded bore of the conductive insert is configured to be axially aligned with the third port, and the fourth threaded bore of the conductive insert is axially aligned with the fourth port.
3. The cable connector as defined in claim 1, wherein the insulating pin includes a first portion having a first diameter, a second portion having second diameter, and a third portion having a third diameter, wherein the third diameter is less than each of the first diameter and the second diameter.
4. The cable connector as defined in claim 3, wherein the third portion of the insulating pin is configured to push a first central conductor of a first coaxial cable against the conductive insert.
5. A cable connector comprising: a housing defining a first port, a second port, a third port, and a fourth port; a conductive insert affixed within the housing; a first conductive plug removably affixed to the housing; a second conductive plug removably affixed to the housing; wherein the first conductive plug further includes a dust cap and an insulating pin that is rotationally fixed to the dust cap; and wherein the first conductive plug is configured to provide a single structure that blocks moisture and engages contact between the first center conductor and the first end of the conductive insert.
6. The cable connector as defined in claim 5 wherein the first conductive plug is configured block moisture from entering the housing and is configured to push a first center conductor of a first cable against a first end of the conductive insert; and wherein the second conductive plug is configured block moisture from entering the housing and is configured to push a second center conductor of a second cable against a second end of the conductive insert.
7. The cable connector as defined in claim 5 wherein the dust cap defines a recess configured to receive the insulating pin and wherein the insulating pin is press-fitted into the recess.
8. The cable connector as defined in claim 5 wherein each of the first port, the second port, the third port, and the fourth port are a threaded bore.
9. The cable connector as defined in claim 5 wherein the conductive insert further comprises an elongated member that extends from a first housing end to a second housing end; and wherein a first end of the elongated member defines a first threaded bore and a second threaded bore and a second end of the elongated member defines a third threaded bore and a fourth threaded bore.
10. The cable connector as defined in claim 9 wherein the first threaded bore of the conductive insert is axially aligned with the first port, the second threaded bore of the conductive insert is axially aligned with the second port, the third threaded bore of the conductive insert is axially aligned with the third port, and the fourth threaded bore of the conductive insert is axially aligned with the fourth port.
11. The cable connector as defined in claim 5 wherein the insulating pin includes a first portion having a first diameter and a second portion having second diameter, and a third portion having a third diameter wherein the third diameter is less than each of the first diameter and the second diameter.
12. The cable connector as defined in claim 11 wherein the third portion of the insulating pin is configured to push a first central conductor of a first coaxial cable against the conductive insert.
13. A cable connector comprising: a housing defining a first port, a second port, a third port, and a fourth port; a conductive insert affixed within the housing; a first conductive plug removably affixed to the housing; a second conductive plug removably affixed to the housing; and wherein the first conductive plug further includes a dust cap, an insulator, and a pin that are rotationally affixed to each other such that the pin is configured to engage a first center conductor of a cable to a first end of the conductive insert; and wherein the first conductive plug is configured to provide a single structure that blocks moisture and engages contact between the first center conductor and the first end of the conductive insert.
14. The cable connector as defined in claim 13 wherein the first conductive plug is configured block moisture from entering the housing and is configured to push a first center conductor of a first cable against a first end of the conductive insert; and wherein the second conductive plug is configured block moisture from entering the housing and is configured to push a second center conductor of a second cable against a second end of the conductive insert.
15. The cable connector as defined in claim 14 wherein the dust cap defines a recess configured to receive the insulator wherein the insulator is press-fitted into the recess.
16. The cable connector as defined in claim 15 wherein the insulator includes a first portion press-fitted within the recess of the dust cap and a second portion that defines an inner bore that is configured to receive a proximate end of a pin that is press-fitted into the inner bore.
17. The cable connector as defined in claim 16 wherein the pin is configured to push a first center conductor of a first cable against the conductive insert.
18. The cable connector as defined in claim 17 wherein the pin is formed from a conductive material.
19. The cable connector as defined in claim 13 wherein each of the first port, the second port, the third port, and the fourth port is a threaded bore.
20. The cable connector as defined in claim 13 wherein the conductive insert further comprises an elongated member that extends from a first housing end to a second housing end; and wherein a first end of the elongated member defines a first threaded bore and a second threaded bore and a second end of the elongated member defines a third threaded bore and a fourth threaded bore.
21. The cable connector as defined in claim 20 wherein the first threaded bore of the conductive insert is axially aligned with the first port, the second threaded bore of the conductive insert is axially aligned with the second port, the third threaded bore of the conductive insert is axially aligned with the third port, and the fourth threaded bore of the conductive insert is axially aligned with the fourth port.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Further advantages and features of the present disclosure will become apparent from the following description and the accompanying drawings, to which reference is made. In which are shown:
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DETAILED DESCRIPTION
[0027] Reference will now be made in detail to presently preferred compositions, embodiments and methods of the present disclosure, which constitute the best modes of practicing the present disclosure presently known to the inventors. The figures are not necessarily to scale. However, it is to be understood that the disclosed embodiments are merely exemplary of the present disclosure that may be embodied in various and alternative forms. Therefore, specific details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for any aspect of the present disclosure and/or as a representative basis for teaching one skilled in the art to variously employ the present disclosure.
[0028] Except in the examples, or where otherwise expressly indicated, all numerical quantities in this description indicating amounts of material or conditions of reaction and/or use are to be understood as modified by the word “about” in describing the broadest scope of the present disclosure. Practice within the numerical limits stated is generally preferred. Also, unless expressly stated to the contrary: percent, “parts of,” and ratio values are by weight; the description of a group or class of materials as suitable or preferred for a given purpose in connection with the present disclosure implies that mixtures of any two or more of the members of the group or class are equally suitable or preferred; the first definition of an acronym or other abbreviation applies to all subsequent uses herein of the same abbreviation and applies to normal grammatical variations of the initially defined abbreviation; and, unless expressly stated to the contrary, measurement of a property is determined by the same technique as previously or later referenced for the same property.
[0029] It is also to be understood that this present disclosure is not limited to the specific embodiments and methods described below, as specific components and/or conditions may, of course, vary. Furthermore, the terminology used herein is used only for the purpose of describing particular embodiments of the present disclosure and is not intended to be limiting in any way.
[0030] It must also be noted that, as used in the specification and the appended claims, the singular form “a,” “an,” and “the” comprise plural referents unless the context clearly indicates otherwise. For example, reference to a component in the singular is intended to comprise a plurality of components.
[0031] The term “comprising” is synonymous with “including,” “having,” “containing,” or “characterized by.” These terms are inclusive and open-ended and do not exclude additional, un-recited elements or method steps.
[0032] The phrase “consisting of” excludes any element, step, or ingredient not specified in the claim. When this phrase appears in a clause of the body of a claim, rather than immediately following the preamble, it limits only the element set forth in that clause; other elements are not excluded from the claim as a whole.
[0033] The phrase “consisting essentially of” limits the scope of a claim to the specified materials or steps, plus those that do not materially affect the basic and novel characteristic(s) of the claimed subject matter.
[0034] The terms “comprising”, “consisting of”, and “consisting essentially of” can be alternatively used. Where one of these three terms is used, the presently disclosed and claimed subject matter can include the use of either of the other two terms.
[0035] Throughout this application, where publications are referenced, the disclosures of these publications in their entireties are hereby incorporated by reference into this application to more fully describe the state of the art to which this present disclosure pertains.
[0036] Referring first to
[0037] A conductive insert 162 is provided within the housing 112 wherein the conductive insert 162 contains orthogonally arranged longitudinal and transverse threaded bores 191, 192, 193, 194 wherein first and second bores 190, 192 are defined at a first end of the insert 162 and the third and fourth bores 193, 194 are defined at a second end of the conductive insert 162.
[0038] Retainers 140 formed of a suitable non-conductive material may also be provided wherein the retainers 140 are arranged concentrically within each threaded opening 114, 116, 124, 126. In the example provided in
[0039] In
[0040] In the initial condition illustrated in
[0041] With respect to the various embodiments of the present disclosure, the housing 12 contains conductive insert 14 which is rigidly supported in the longitudinal passage 16 by non-conductive retainers 41, 41′, 43, 43′. (See
[0042] The housing 12 may be cast from a conductive metal, such as aluminum, and contains at a first end of the housing 12 a pair of orthogonally arranged threaded identical ports (first port 18 and second port 20) that are in fluid communication with each other via first insert bore 34 and second insert bore 35. Similarly, at a second end 32 of the housing 12, the third port 22 and fourth port 24 may also be orthogonally arranged threaded identical ports which also communicate with each other via third insert bore 36 and fourth insert bore 36. The first end 44 of the conductive insert 14 is in electric communication with the second end 46 of the conductive insert 14 due to the conductive nature of material used to form the conductive insert 14.
[0043] The various embodiments of the splice block connector 10, 10′ of the present disclosure also includes a first conductive plug 26 and a second conductive plug 28. As shown in
[0044] As shown in the first example splice block connector 10 of the present disclosure (
[0045] As shown in the first example in
[0046] In yet another example shown in
[0047] A second conductive plug 28 may also be provided wherein the second conductive plug 28 (like the first conductive plug 26) may include a dust cap 50, an insulator 54, and a pin 56. (See
[0048] In another example, as shown in
[0049] It is understood that the plugs 26, 26′, 28, 28′ and cables 42, 42′ are interchangeable. Therefore, upon removal of the second conducting plug 28, 28′ from third port 22 (shown in
[0050] Therefore, with respect to one embodiment of the present disclosure, the first conductive plug 26 and/or second conductive plug 28 may include a pin 56 which is formed of conductive material which is supported by the insulator 54. It is also understood that the first conductive plug 26 and/or second conductive plug 28 may alternately include an insulating pin 52 as previously described. Thus, the first and/or second conductive plugs 26, 28 may have the same or different constructions: (1) dust cap 50 with insulating pin 52; or (2) dust cap 50, insulator 54 and pin 56 arrangement.
[0051] With respect to all embodiments of the present disclosure, a first seal 86 and a second seal 88 may be also be provided between the corresponding conductive plug 26, 28 and the housing 12 as shown in
[0052] In the illustrated condition of
[0053] The various modifications of the present invention offer several important advantages. First, the connector 10, 10′ is adapted to accept standard cable of various sizes. The cable connections may be in-line, orthogonal, parallel, or a combination thereof suitable for strand, pedestal or underground mounting. Complete installation of the amplifiers, splitters, tap offs, etc. is accomplished without exposing the circuitry to the environment, and the circuitry may be removed or replaced without disturbing the cable installation. A further advantage of the invention is that an operator, merely by using a conventional wrench, can readily open, loosen or tighten connection between a center conductor 40 of a cable and the housing 12. An operator may also easily relocate the angular relationship between the first and second cables 42, 42′ using a conventional wrench. By the use of the right-angle seizing arrangement between the (first and/or second) conductive plug 26, 28 and a center conductor 40, 40′ of a cable 42, 42′, the cables 42, 42′ can be connected to the rear of the amplifier housing 12, thus permitting closer clearance to phone lines and visible access for using the test probe on the sides of the amplifier. Other modifications may be made in the described apparatus without deviating from the inventive concepts as set forth above.
[0054] While example, non-limiting embodiments have been presented in the foregoing detailed description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the disclosure in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing the exemplary embodiment or exemplary embodiments. It should be understood that various changes can be made in the function and arrangement of elements without departing from the scope of the disclosure as set forth in the appended claims and the legal equivalents thereof.