Supplying device of fixed colorants volume for a colorant dispenser
10378523 ยท 2019-08-13
Assignee
Inventors
Cpc classification
B01F33/841
PERFORMING OPERATIONS; TRANSPORTING
F04B1/146
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2201/12041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2201/1208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F35/7174
PERFORMING OPERATIONS; TRANSPORTING
B01F35/20
PERFORMING OPERATIONS; TRANSPORTING
F04B1/148
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F23/40
PERFORMING OPERATIONS; TRANSPORTING
F04B1/124
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/29
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/29
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed is a supplying device of fixed colorants volume for a colorant dispenser. The supply device includes: a colorant source; a cylinder body having multiple piston cylinders arranged around a circumferential direction thereof; a swashplate having an oblique surface and arranged substantially coaxially with the cylinder body; multiple piston mechanisms, where each piston mechanism includes a piston rod and a piston connected to the piston rod, the piston rod has a rolling abutment structure abutting against the oblique surface, and the piston is constructed to be capable of making a stroke movement in the corresponding piston cylinder by means of rotation of the swashplate; an actuator for actuating the swashplate; a controller operatively connected to the actuator to control the amount of rotation of the swashplate; and an outlet for dispensing a colorant. Preferably, the supply device further includes an axial reset mechanism and a circumferential reset mechanism.
Claims
1. A supplying device of fixed colorants volume for a colorant dispenser, comprising: a colorant source; a cylinder body having multiple piston cylinders arranged around a circumferential direction thereof; a swashplate having an oblique surface and arranged substantially coaxially with the cylinder body, and configured to be capable of rotating around a longitudinal axis thereof and relative to the cylinder body; multiple piston mechanisms, wherein each piston mechanism comprises a piston rod and a piston connected to the piston rod, the piston rod has a rolling abutment structure abutting against the oblique surface, and the piston is configured to be capable of making a stroke movement in the corresponding piston cylinder by means of rotation of the swashplate; an actuator for actuating the swashplate; a controller operatively connected to the actuator to control the amount of rotation of the swashplate; an outlet for dispensing a colorant; and an axial reset mechanism for biasing the rolling abutment structure towards the oblique surface along an axial direction; a circumferential reset mechanism capable of applying a circumferential restoring force to the rolling abutment structure during rotation of the swashplate, so as to make the rolling abutment structure tend to restore a predetermined abutment state with the oblique surface, wherein the stroke movement of each of the pistons comprises a first stroke and a reverse second stroke, in the first stroke, the piston cylinder of the piston is in communication with the colorant source so as to draw the colorant from the colorant source, and in the second stroke, the colorant drawn from the colorant source is discharged out of the piston cylinder; a moving valve plate disposed near outlets of the piston cylinders, the moving valve plate is arranged coaxially with and synchronously rotates with the swashplate, and the moving valve plate including a first structure defining a colorant channel that fluidly connects the colorant source to a first part of the piston cylinders, a second structure allowing the colorant to be discharged from a second part of the piston cylinders, and a third structure used for covering a third part of the piston cylinders, wherein the pistons in the first part of the piston cylinders are in the first stroke, the pistons in the second part of the piston cylinders are in the second stroke, and the pistons in the third part of the piston cylinders are at a top dead center or a bottom dead center between the first stroke and the second stroke; a fixed valve plate disposed between the moving valve plate and the cylinder body, the fixed valve plate not rotating with the swashplate and having a fixed position relative to the cylinder body, the fixed valve plate including a first opening and second openings, the first opening fluidly connected to the colorant source and configured to provide the colorant to the colorant channel of the moving valve plate, the fixed valve plate having a respective one of the second openings for each of the pistons, wherein the colorant channel of the moving valve plate fluidly connects the first opening of the fixed valve plate to each of the second openings of the fixed valve plate that corresponds to one of the pistons of the first part of the piston cylinders, and the colorant being provided from the colorant source to each one of the pistons of the first part of the piston cylinders by flowing from the color source through the first opening, the colorant channel, and the one of the second openings corresponding to the piston; and a zero position indicating mechanism used for indicating a zero position of rotation of the swashplate relative to the cylinder body, wherein wherein the moving valve plate has a thickness, the colorant channel is a groove in a side of the moving valve plate that faces the fixed valve plate, and the groove extends through less than the entire thickness of the moving valve plate.
2. The device according to claim 1, wherein the actuator comprises a stepper motor.
3. The device according to claim 1, wherein the axial reset mechanism and the circumferential reset mechanism are jointly formed by a spring, the spring is axially disposed between the rolling abutment structure and the cylinder body and has a first end fixedly connected to the rolling abutment structure and a second end fixedly connected to the cylinder body.
4. The device according to claim 1, wherein the piston rod comprises a rod body, and the rod body has a first end connected to the piston and a second end rotatably connected to the rolling abutment structure.
5. The device according to claim 4, wherein the rolling abutment structure comprises a bearing seat and a rolling bearing member pivotally mounted on the bearing seat.
6. The device according to claim 5, wherein the rolling bearing member comprises a pivot mounted on the bearing seat, a bearing sleeved over the pivot and an outer member sleeved over the bearing, and the outer member at least partially defines a spherical contact surface abutting against the oblique surface.
7. The device according to claim 1, wherein the piston is configured such that the colorant in the piston cylinder is isolated from the piston rod in a colorant impermeable manner.
8. The device according to claim 1, further comprises: a three-way valve configured to selectively allow the colorant discharged from the piston cylinder to flow to the outlet or to return to the colorant source.
9. The device according to claim 1, wherein the outlet is further provided with a check valve.
10. The device according to claim 1, wherein the device further comprises a sleeve member fixedly mounted in each piston cylinder and slidably sleeved over the piston rod.
11. A colorant dispenser, comprising at least one supplying device of fixed colorants volume according to claim 1.
12. A supplying device of fixed colorants volume for a colorant dispenser, comprising: a colorant source; a cylinder body having multiple piston cylinders arranged around a circumferential direction thereof; a swashplate having an oblique surface and arranged substantially coaxially with the cylinder body, wherein the swashplate is configured to be capable of rotating around a longitudinal axis thereof and relative to the cylinder body; multiple piston mechanisms, wherein each piston mechanism comprises a piston rod and a piston connected to the piston rod, and the piston is configured to be capable of making a stroke movement in the corresponding piston cylinder through rotation of the swashplate; an actuator for actuating the swashplate to rotate around the longitudinal axis and relative to the cylinder body; a controller operatively connected to the actuator to control the amount of rotation of the swashplate; and an outlet for dispensing a colorant, wherein the stroke movement of each of the pistons comprises a first stroke and a reverse second stroke, in the first stroke, the piston cylinder of the piston is in communication with the colorant source so as to draw the colorant from the colorant source, and in the second stroke, the colorant drawn from the colorant source is discharged out of the piston cylinder; a moving valve plate disposed near outlets of the piston cylinders, the moving valve plate is arranged coaxially with and synchronously rotates with the swashplate, and the moving valve plate including a first structure defining a colorant channel that fluidly connects the colorant source to a first part of the piston cylinders, a second structure allowing the colorant to be discharged from a second part of the piston cylinders, and a third structure used for covering a third part of the piston cylinders, wherein the pistons in the first part of the piston cylinders are in the first stroke, the pistons in the second part of the piston cylinders are in the second stroke, and the pistons in the third part of the piston cylinders are at a top dead center or a bottom dead center between the first stroke and the second stroke; a fixed valve plate disposed between the moving valve plate and the cylinder body, the fixed valve plate not rotating with the swashplate and having a fixed position relative to the cylinder body, the fixed valve plate including a first opening and second openings, the first opening fluidly connected to the colorant source and configured to provide the colorant to the colorant channel of the moving valve plate, the fixed valve plate having a respective one of the second openings for each of the pistons, wherein the colorant channel of the moving valve plate fluidly connects the first opening of the fixed valve plate to each of the second openings of the fixed valve plate that corresponds to one of the pistons of the first part of the piston cylinders, and the colorant being provided from the colorant source to each one of the pistons of the first part of the piston cylinders by flowing from the color source through the first opening, the colorant channel, and the one of the second openings corresponding to the piston; and a zero position indicating mechanism synchronously rotating with the swashplate, used for indicating a zero position of rotation of the swashplate relative to the cylinder body wherein the moving valve plate has a thickness, the colorant channel is a groove in a side of the moving valve plate that faces the fixed valve plate, and the groove extends through less than the entire thickness of the moving valve plate.
13. The device according to claim 12, further comprising: a three-way valve disposed between the piston cylinder and the outlet, and the three-way valve is configured to selectively allow the colorant discharged from the piston cylinder to flow to the outlet or to return to the colorant source.
14. The device according to claim 12, wherein the actuator comprises a stepper motor.
15. A colorant dispenser, comprising at least one supplying device of fixed colorants volume according to claim 12.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present invention are described below in detail with reference to the accompanying drawings, where:
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(13) In the specification and the drawings of the present invention, the same or similar reference signs indicate the same or similar features or elements.
(14) List of reference signs: 1: supplying device of fixed colorants volume for a colorant dispenser; 2: colorant inlet; 3: cylinder body; 5: fixed valve plate; 6: movable valve plate; 10: sleeve member; 11: rod portion; 13: spindle; 14: pressing mechanism; 15: first fixed valve plate opening; 16: second fixed valve plate opening; 17: communicating groove; 18: three-way valve; 21: cylinder bottom cap; 22: piston rod; 23: piston; 25, 25A: piston cylinder; 27: bearing seat; 28: spring; 29: bearing; 30: outer member (spherical suite); 31: pivot; 32: first end of the spring; 33: second end of the spring; 34: swashplate (drive plate); 41: end cover; 42: end cover cavity; 45: check valve; 52: shield; 53: support; 57: sensor fixture; 58: sensor mechanism; 58A: first sensor; 58B: second sensor; 63: zero position indicating dial; 65: coupling; 67: connecting frame; 68: support; 69: stepper motor; S: colorant source; O: output; A-F: piston mechanisms (piston cylinders); I-XII: rotation positions of the swashplate; : rotation angle; : swashplate angle; L1-L3: projection distances of the rotation positions; and H1-H3: strokes of the piston mechanism.
DETAILED DESCRIPTION
(15) Exemplary solutions of the system and the method of the present invention are illustrated in detail with reference to the following description and the accompanying drawings. The drawings are not necessarily drawn to scale, and some features may be exaggerated, removed, or partially sectioned to better illustrate and explain the present invention. In addition, although the drawings depict some possible solutions, the description herein is not intended to be exhaustive or otherwise limit the scope of the present invention to the illustration in the drawings and the specific forms and structures disclosed in the following detailed description.
(16) In addition, some directional expressions will be introduced to the following description. In general cases, the directional terms such as upward, downward and other directional terms will be construed as having their normal meanings and relating to the directions when the drawings are viewed normally. However, it is not intended to limit the scope and the solution of the present invention only to the implementation according to these directions. For example, the supplying device of fixed colorants volume shown in the drawings includes an outlet on the top and a stepper motor at the bottom, but in other embodiments of the present invention, it is also feasible to have the outlet at the bottom.
(17)
(18) As shown in
(19) As shown in the figure, as an important feature of the present invention, the supplying device of fixed colorants volume for a colorant dispenser 1 further includes a drive plate 34 arranged substantially coaxially with the cylinder body, and the drive plate is in a form of a swashplate with an oblique surface. The rolling abutment structure abuts against the oblique surface. In the present invention, the swashplate is configured to be capable of rotating around a longitudinal axis thereof (which is also the longitudinal axis of the cylinder body) and relative to the cylinder body. In a preferred embodiment of the present invention, the cylinder body is fixed on a rack of the device, and the swashplate is rotatable around a rotation axis, but it is also feasible that the swashplate is fixed on the rack of the device and the cylinder body is rotatable around a rotation axis.
(20) As shown in
(21) In an operation process of the supplying device 1 according to the present invention, the controller controls rotation of the actuator as stated above. Through abutment between the swashplate 34 and the rolling abutment structure, rotation of the swashplate 34 causes the pistons 23 to make corresponding stroke movements in the corresponding piston cylinders 25 and 25A. The stroke movement of each piston includes a first stroke and a reverse second stroke, in the first stroke, the piston cylinder 25 of the piston 23 is communicated with the colorant source S so as to suck a colorant through the colorant inlet 2, and in the second stroke, the sucked colorant is discharged out of the piston cylinder 25, and is discharged and dispensed through an outlet (not shown) of the supplying device 1. Therefore, by controlling the amount of rotation of the actuator, control over the amount of fluid supplied by the supplying device 1 can be achieved eventually, so as to achieve the purpose of quantitatively supplying a colorant.
(22) The specific structure of the piston structure according to the present invention and interaction of the piston structure with the swashplate are described below according to multiple figures of the present invention, especially
(23) As specifically shown in
(24) Referring to
(25) In addition, in order to further reduce friction between the swashplate 34 and the piston rod 22 (the rolling abutment structure), the supplying device 1 is further provided with a circumferential reset mechanism, configured to be capable of applying a circumferential restoring force to the rolling abutment structure during rotation of the swashplate, so that the rolling abutment structure at least partially and preferably wholly tends to restore a predetermined abutment state with the oblique surface. It should be noted that, the term circumferential of the circumferential reset mechanism generally refers to a circumferential direction of the piston rod or the rolling abutment structure.
(26) Although the following description is only used for explanation instead of limitation, generally, the rolling abutment structure may have an optimal or preferred state of abutment against the swashplate, and when the rolling abutment structure is in rolling contact along the swashplate in the optimal or preferred state, friction of the rolling abutment structure is as small as possible; and during rotation of the swashplate, if there is no circumferential reset mechanism, abutment between the rolling abutment structure (spherical suite 30) and the swashplate may deviate from the foregoing state, and therefore, it is likely that the abutment therebetween is no longer rolling contact, or the degree of rolling contact decreases. This may be similar to contact with a road surface when a vehicle travels along a straight road (rolling contact is maximized) and when the vehicle makes a turn (the degree of rolling contact is reduced or there is no rolling contact).
(27) In the illustrated embodiment, the circumferential reset mechanism is also provided by the spring 28, and the spring 28 has a first end 32 fixedly connected to the rolling abutment structure and a second end 33 fixedly connected to the cylinder body. When the outer member 30 of the rolling abutment structure deviates from a predetermined (for example, ideal) rolling contact state, the first end 32 and the second end 33 of the spring 28 may apply a substantially circumferential restoring force to the rolling abutment structure so that the rolling abutment structure tends to restore the predetermined rolling contact state. Although in the illustrated preferred embodiment, the axial reset mechanism and the circumferential reset mechanism are jointly formed by a spring 28, the axial reset mechanism and the circumferential reset mechanism may be provided separately, as long as they can separately implement their own functions. Alternatively, the axial reset mechanism and/or the circumferential reset mechanism each may include multiple members. The spring 28, as shown in the figure, is a coil spring, but it may be any other suitable spring mechanism.
(28) As the colorant is generally abrasive viscous fluid, the colorant is expected to be separated from moving parts or contact parts of the supplying device 1. Therefore, the piston can be configured such that the colorant in the piston cylinders 25 and 25A is isolated from the piston rod 22 in a colorant impermeable manner, so that the colorant does not have a negative effect on the movement of the piston rod 22 in the piston cylinders 25 and 25A and the abutment between the rolling abutment structure and the swashplate 34. Specifically, as shown in
(29) In order to further reduce movement of the supplying device 1 and/or friction between frictional parts, the supplying device may further include a sleeve member 10 sleeved over the piston rod. The sleeve member 10 can be fixedly mounted in each of the piston cylinders 25 and 25A and can slide relative to the piston rod 22. The sleeve member 10 may be made of a low-friction material, for example, a self-lubricating material such as teflon. As a particularly preferred embodiment, an inner side of the sleeve member 10 is provided with a plurality of grooves, many balls are placed in the grooves, and the piston rod 22 is preferably at least partially in rolling contact relative to the balls.
(30) As shown in
(31) Specifically referring to
(32) As specifically shown in
(33) As shown in
(34) Specifically referring to
(35) The fixed valve plate 5 may have a first fixed valve plate opening 15 in fluid communication with the colorant inlet 2, and the number of the first fixed valve plate opening 15 is one as shown in
(36) The pistons 23 in the first part of the piston cylinders are in the first stroke of the piston for sucking the colorant from the colorant source. The moving valve plate 6 further has a small-diameter portion (see
(37) Preferably, the fixed valve plate 5 is made of a wear-resistant material. It can be thought that the fixed valve plate 5 may not be disposed, or an end portion of the cylinder body has the function of the fixed valve plate.
(38) As shown in
(39) Referring to
(40) Operations of the supplying device of fixed colorants volume for a colorant dispenser 1 according to the present invention will be described as an example below with reference to
(41) Position I: the piston cylinder A is cut off (the bottom dead center of the piston mechanism), the piston cylinder D is cut off (the top dead center), the piston cylinders B and C discharge the colorant (the second stroke), and the piston cylinders E and F suck the colorant (the first stroke);
(42) Position II: the piston cylinders A, B and C discharge the colorant, and the piston cylinders D, E and F suck the colorant;
(43) Position III: the piston cylinders C and F are cut off, the piston cylinders A and B discharge the colorant, and the piston cylinders D and E suck the colorant;
(44) Position IV: the piston cylinders A, B and F discharge the colorant, and the piston cylinders C, D and E suck the colorant;
(45) Position V: the piston cylinders B and E are cut off, the piston cylinders A and F discharge the colorant, and the piston cylinders C and D suck the colorant;
(46) Position VI: the piston cylinders A, E and F discharge the colorant, and the piston cylinders B, C and D suck the colorant;
(47) Position VII: the piston cylinders A and D are cut off, the piston cylinders E and F discharge the colorant, and the piston cylinders B and C suck the colorant;
(48) Position VIII: the piston cylinders D, E and F discharge the colorant, and the piston cylinders A, B and C suck the colorant;
(49) Position IX: the piston cylinders C and F are cut off, the piston cylinders D and E discharge the colorant, and the piston cylinders A and B suck the colorant;
(50) Position X: the piston cylinders C, D and E discharge the colorant, and the piston cylinders A, B and F suck the colorant;
(51) Position XI: the piston cylinders B and E are cut off, the piston cylinders C and D discharge the colorant, and the piston cylinders A and F suck the colorant; and
(52) Position XII: the piston cylinders B, C and D discharge the colorant, and the piston cylinders A, E and F suck the colorant.
(53) It can be known from
(54)
(55) Therefore, the turntable 34 rotates by the rotation angle , and a theoretical value of the amount of the colorant supplied by the supplying device 1 is: V=r.sup.2(H1+H2+H3); where r is the radius of the piston cylinders, and it is assumed that the piston cylinders have the same radial dimension.
(56) Similarly, in the rotation angle , the amount of the colorant sucked by the supplying device 1 is also V.
(57) Therefore, the supplying device of fixed colorants volume for a colorant dispenser 1 of the present invention can significantly increase the amount of colorant supplied. Moreover, the supplying device of fixed colorants volume for a colorant dispenser 1 can further provide precise quantitative supply and provide a single minimum supply as small as possible. In addition, the supplying device of fixed colorants volume for a colorant dispenser 1 is durable and has a long service life.
(58) The present invention is illustrated and described with reference to the foregoing embodiments, and the description is merely illustrative. Persons skilled in the art will understand that various modifications can be made to the embodiments of the present invention described herein, to implement the present invention without departing from the spirit and scope of the present invention defined by the appended claims and equivalents thereof. The above description of the present invention should be construed as including all novel and non-obvious combinations of elements described herein.